Ford 7.3L Power Stroke (1999-2003) :: Will Cluster From 2003 6.0L Work In 2002 Model?


Jul 4, 2016

I have a 2002 7.3L Screw 4x4. Will a 03/04 6.0L instrument cluster work in this truck? The 2 clusters appear identical. I put the 6.0 cluster in and the trans temp, and coolant temp gauge will not work. All the gauges sweep when it is powered on, but the coolant and trans temp lay flat, and the check gauge light is on. All other gauges and functions work. When I put my other cluster in, all gauges work fine. Is there a difference in the VSM, PCM, or the SCP communication?

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - 305-75-20 Tires Work On 4x4?

I want to put 305-75-20 on my stock f250 4x4 will they work?

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Electric Malfunction - Dimmer Won't Work?

I just got a 02 f250 lariat 4x4. 7.3. the dimmer on the dash will not work. The light switch was falling apart any way so I replaced it with motor raft switch. Didn't fix it I checked the fuses for the dash and lights. Can't find anything. It does have an aftermarket CD player and those light work with switch. Also it has the mirrors with turn signals and run lights. Neither works power mirrors work fine but no lights. On either side.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Transmission Work Slowly - Hesitates To Engage Drive After Reverse?

I have a 2002 7.3 e350 quigley 4x4 Sportsmobile with 312k miles. 2nd owner. Bought it with 295k miles 2 years ago. From what I gathered the tranny is original.

After reversing at a downhill angle, stopping, and shifting the lever to Drive, the tranny doesn't seem to put Drive in gear and depending on the angle of the slope, the van will roll back or barely creeps forward even with throttle. Put it in 1st gear, and the tranny engages that in gear and drives forward no issues, then I can shift to 2nd, then Drive and the tranny shifts fine after that.

No weird tranny noises or clunking. Noticed this issue about a month ago or about a couple thousand miles ago. Did tranny service (drain, filter, fill) at the ford dealership at 305k months ago.

I can only replicate this issue when Reversing on a down slope. On a flat surface van Reverses and engages Drive like normal.

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Ford 7.3L Power Stroke (1999-2003) :: Loss Of Power Windows And Instrument Cluster

I was installing a brake controller and repair wiring at the seven pin today for a customer and noticed when I began work I have no power windows, power seats, or instrumentation on the dash. Truck otherwise runs fine.

Got wiring for the brake controller straightened out and thought I could get the other stuff working, but I went through all the fuses and could find nothing amiss. Several comments on the Internet about a power saver relay board built into the back of the instrument cluster. Does that fit these symptoms?

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Ford 7.3L Power Stroke (1999-2003) :: 2000 F250 - Gauge Cluster Replacement

I just bought a 00 f250 cc that originally came out of Canada so the speedo and mileage is all in kilometers. I have bought a use cluster that is in standard units to replace it with. I am just curious if all I have to do is replace the cluster or if there is other thing that need to be replace as well to make it work right.

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Ford 7.3L Power Stroke (1999-2003) :: E350 - Instrument Cluster Not Working After Electrical Wiring Mistake

I am currently converting a 1999 E350 7.3 diesel bus into a camper to live in. The bus has already had a lot of weird custom work. Done by someone else and a lot of the interior torn out and extra insulation put in. There is an exposed electrical panel behind the drivers seat. It was a cheap buy, previously fleet maintained with only 120k.

I was hooking up a battery for accessories to a terminal labeled "Battery" that does run indeed directly to the + terminal of the battery in the engine compartment.

Unfortunately I mistakenly connected the accessory battery to a terminal labeled "ignition" that runs to behind the dash. When I tried starting the vehicle off the auxiliary battery for a test everything went out for 2 seconds, I heard a click from the engine compartment, and everything than came back on. This is when I realized my mistake.

It used to be the speedo only didn't work (which I assumed was the step motor), now after this mistake all the gauges, the odometer and the buzzers don't work. Lights like the battery and airbag warning indicator still function.

Checked fuse 2 (15 amp) for the instrument cluster and it is intact. Actually checked every fuse in the vehicle in both fuse panels and all are intact. The radio works though and the vehicle is not equipped with power windows.

Going to go get a radio removal tool to take apart the dash and get back there. What this could be? Did I fry a relay? Did I fry the cluster circuit board.

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Ford 7.3L Power Stroke (1999-2003) :: A/C Won't Work At Idle?

I have a 99 f350 and my a/c does not work at idle at highway rpm it blows cold. but once i let it sit and idle even on 1300rpm high idle it will now blow cold. it blows hot untill i rev it up aroung 2000rpm or drive down the road. I have charged the a/c system it has the proper about of refidgerant in it compressor gap is correct. Is it supposed to be like this? If not what are some things to check?

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Ford 7.3L Power Stroke (1999-2003) :: High Idle Won't Work?

I have a 99 f350 and I can't get my truck to kick up the idle when it's cold out. There have been mornings in the negatives and still nothing. I replaced my egr tube and cleaned the exhaust pressure sensor. My exhaust back pressure valve opens and shuts while driving at slow speeds but not while at idle, but I don't know if that's related. I replaced the oil temp sensor with a ford motorcraft one. And I plugged my intake air temperature sensor into a buddy's truck with the same motor and his truck still idled up no problem.

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Ford Super Duty (1999-2016) :: 2003 F550 - Batteries Not Charging / Instrument Cluster Does Not Work

I have a 2003 F550 6L diesel flatbed truck. Last week, the overdrive button would activate by itself. I'm assuming there was a loose wire so I taped the button to keep the overdrive off. Two days later, the overdrive came on while the button was pressed in and then smoke came out of the steering column/lever area. I pulled over and turned off the truck. The smoke stopped after 10 seconds and I restarted the truck. The overdrive light/functionality no longer worked and the instrument cluster also wasn't working.

The next day I was driving, and the truck died at a stoplight. I got it towed home, and opened the steering column and noticed that the overdrive button wire had burned. I removed the harness clip and charged the batteries. It started but the instrument cluster still didn't work. 2 minutes later the truck died. I replaced the alternator but still it won't charge the batteries. The truck dies 2 minutes after getting a battery boost to start the truck. The instrument cluster also doesn't work. What could be causing this issue?

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Ford 7.3L Power Stroke (1999-2003) :: 4WD Does Not Work / No Vacuum Leak Signs

In the past, I've had the common issues of vacuum leaks causing issues as evident from the defrost/ac and then finding busted vacuum lines. Changed out and everything fine for a few years. Now, i dont have 4wd but i dont have the tell tale vacuum leak signs. Also, even if i manually engage the hubs, still no 4wd.

I try to listen for the transfer case to engage when i switch from 2wd to 4wd, I think I hear it engaging, but to be honest the 7.3 makes so much racket Im not positive that Im hearing it, or at least not hearing it the way I "think" that i heard it in the past. I seem to recall a distinctive clunk when engaging, now its barely audible if at all. Now when I switch to 4-Low, there is the distinctive sound, and it does goes into low drive, just that its only 2wd-low, still no front wheel action.

I have never had any issues before other than the vacuum leaks, have never had reason to dig into the transfer case for any reason. The only time it has ever been touched was last summer when i had the BTS installed and all they did was remove and replace.

Do I finally need to either rebuild or replace my hubs? Is it possible not to have 4wd even with hubs manually engaged? Or is there an issue with the t-case? Or is there something else going on? I have access to a lift to attempt "driving" while all wheels off the ground, its just not mine and its a tight fit and a pain to get my truck on it.

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Ford 7.3L Power Stroke (1999-2003) :: After Wiper Motor Replacement Some Electrical System Won't Work?

I just replaced my Wiper motor last week and noticed something strange. For the last year or so when I turn on the key to start the truck, once in a while my radio, gauges, and other electricals such as windows wouldn't work for a bit, anywhere from a couple seconds to maybe as much as a couple minutes. Since my wiper motor was on the fritz, I pulled the fuse and the radio,gauges,ect. wouldn't work until the WTS light went out, then everything worked just fine, even after I started the truck and the glow plugs come back on.Since I replaced the motor everything works as soon as i turn the key. Coincidence? Or could one of the internal relays on the motor being stuck cause that?

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Ford 7.3L Power Stroke (1999-2003) :: Truck Starts And Runs But Throttle Doesn't Work

So I installed my chip today. It's got anti-theft, high idle, stock, 50, 75, 100 tunes.

With the chip installed the truck starts. In all tunes except "High Idle" it idles at about 1000... normally it would be like 500-600. High idle position works (1100-1200 RPM). Anti-theft position works - it kills the truck. The throttle does nothing when pressed no matter which position it is in. Stock, 50, 75 or 100.

I removed the chip and the truck runs fine. Did these guys send me one for an automatic? Or do I have the wrong computer in my truck? My computer code is DAC3 and the truck is a 2000 with a manual transmission.

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Ford 7.3L Power Stroke (1999-2003) :: Floor And Defrost Work But Dash Vents Not Working

The floor and defrost vents work. It just stays on defrost when you try to use the dash vents. The actuator seems to be working fine. I can watch the arm move through all the motions. and I cant find ANY vacuum leaks. Yes I looked at the hubs and under the hood. May be moving to alaska and kind of need my heater to work properly. . . .

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Ford 7.3L Power Stroke (1999-2003) :: Airbag Light On / Cruise Control And Horn Won't Work

Airbag light flashes on dash and then stays on. Cruise control and horn wont work. I cant find a blown fuse.

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Ford 7.3L Power Stroke (1999-2003) :: Signal Light Will Not Work Occasionally While Making A Right Hand Turn

On the final stages of prepping my truck for sale. I noticed today that occasionally while making a right hand turn the signal light will not work when you put the lever in the locked position (no dashboard arrow to the right and no front/rear light). I can pull the stalk upward, but not lock it, and it always works correctly. I am thinking a bit of corrosion on a switch, but I thought I would check and see if others have run into this.

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Ford 7.3L Power Stroke (1999-2003) :: Waste Gate Supposed To Work At High RPMs / Boost?

I understand how the waste gate is supposed to work at high rpms / boost.

I believe that as long as I keep the max boost down, that I can run with the waste gate plugged in order to goose the power a little in the 2000-28000 RPM range. Since the truck is stock and there's no intention of running higher RPMs, it seems like plugging the waste gate is a good idea. I just want to make sure that I'm not missing something.

It appears that the wast gate also opens when at idle and possibly when you let off the throttle. Are these important functions of the waste gate as well?

Here's a chart showing waste gate operation...

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Won't Shut Off?

Lately I had a couple glitches seemingly unrelated with this electrical system. Something just failed. I have two new motor craft batteries cleaned all wires/ clamps. The alternator has been tested good. The other morning I started my truck and smelt a wire burning up before I took off. Battery positive to glow plug relay was hot. The solenoid was junk so I replaced it. Still not the problem. With the battery positive hooked to the solenoid, truck will not shut off. It will shut off by key if the wire is unhooked. I do know this. When hooked up, the battery positive is feeding voltage (.4v) through a new solenoid to the PCM, thus keeping the pcm life when the key goes off. Bad pcm? With the battery positive hooked up to the glow plug solenoid. There is such a large draw that the charging system cannot keep up. Wich out me on The side of the interstate at 1 am as I watched my lights grow dimmer til truck stalled. U hooked the battery positive from solenoid got a jump and been fine since....however, there's a major problem lying there right?

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Water In Oil

I have a 02 7.3 I started getting a little oil in my water checked oil all looked good. Drained coolant then flushed the system. Filled back up with only water drive the truck to work and back about 5 miles each way after a week had just little oil in water. Checked oil this time and have water in the oil, not a whole bunch but just enough to notice. Checked water and it was about a quarter gallon low. Truck doesn't over heat, still runs great, no smoke, no pulsating in water level. I was think oil cooler?

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Ford 7.3L Power Stroke (1999-2003) :: 2002 7.3L - GPR Won't Energize?

I changed out my gpr because I was losing 2volts across the posts. Now my problem is the new gpr doesn't energize. However the next morning it does...So I conclude that it is temp related of course. So my question is this, why are the 2 small posts energized with 12volts when the gpr DOESN'T ENERGIZE? Is that the means by which the PCM tells the relay to not energize?

Second part of the question, when trouble shooting the gpr I noticed that the wiring harness directly to the north of the gpr and under the cold side of the turbo tubing was frayed. What does that harness control? Also, I taped it up to avoid shorts, but could I replace this?

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - 4x4 Will Not Shift From 2Hi To 4Hi To 4Lo

We have a 2002 excursion. I have replaced the 4x4 selector switch on the dash as well as the front hubs they are now the warn premium hubs and the transfer case shift motor all part are ford all but the hubs. My question is it will not shift from 2 hi to 4 hi to 4 low, I have done all the right things that the book says to do, put vic in neutral keep foot on break, switch selector switch to 4x4 or 2 or low and it will not shift. When the transfer case shift motor was off i put the truck back in 2 wheel drive by hand with a wrench and it moves free no binding what else could it be the fuse under the steering wheel is good and new parts are good as well...

4x4 2002 excursion limited 7.3 only mod is cold air intake....

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