Ford 7.3L Power Stroke (1999-2003) :: When Push The Clutch To Floor Its Not Disengaging All The Way
May 31, 2015
In my 99 with a zf6 it seems like when I push the clutch to the floor it's not disengaging all the way. It has a newer valair clutch in it maybe 15000 miles on it. It's really hard to get the truck in reverse or first from a stop. If the truck is stopped and it's in reverse or first with the clutch to the floor it will move in that gear. Is there a adjustment on the clutch? I'm thinking no since its hydraulic....
View 14 Replies
Advertisement
What is failing. I have a 2000 F350 PSD with 116k miles. When I bought the truck last year, I noticed that the clutch pedal would squeak while it was coming off the floor. It doesn't happen when the engine is cold. I need to drive it about 30 min before it starts to happen. On longer trips, several hours, the squeaking is louder and the pedal gets very stiff. When I stop for fuel, I've come close to stalling when coming out of 1st gear. I can push the pedal to the floor, but on the way up, the pedal squeaks, and then once I reach a certain point, say 3-4 inches off the floor, the pedal looses all freeplay. The best way for me to describe it is the pedal travels up faster than it normally does when it's cold, and if I don't compensate with more throttle at that point, it will stall.
I've learned a lot by reading this forum for the past year, but I don't know the first thing about how to diagnose problems like this. I've taken it to 2 mechanics for test rides -- one thinks the clutch is fine and thinks the problem is the slave cylinder or a broken bushing in the pedal.
The other shop is also a small independent shop, but they specialize exclusively in Ford trucks, so I thought they would be more knowledgeable. But now I'm wondering if they could sense my ignorance and are taking advantage of the situation. They also took it for a drive, but they think the slave cylinder is fine and that the clutch needs to be replaced. I questioned him about the slave, and he pulled it to look at it, and asked me to push the pedal slowly while he was under the truck. I still had a little resistance and a faint squeak even in this situation. But he said the hydraulics are so simple that he felt we could rule that out. I can't remember exactly what he said, but I think he believes one of the springs in the clutch plate has failed. I just know they are suggesting a new clutch and they want to machine the flywheel to original specs.
I thought the leading symptom of a failing clutch was slippage under a load. So under strain, I would expect my engine to race occasionally, like I'm in neutral. But I've NEVER experienced anything remotely like this, even when driving hard in the hills pulling my travel trailer.
I know something is wrong, but based on my limited knowledge, I'm not sure what. It's getting a little harder for me to move the shifter into 1st and reverse, but once it's there it's fine. I've never experienced any racing or slippage in any gear. The one definite symptom I have is that squeaky pedal that when driven for a couple of hours, gets so stiff that it can cause near stall outs. With those symptoms, what do you think is going wrong?
View 2 Replies
I just bought a 99 f250 super duty with 6 speed and it has clutch problem the clutch pedal goes about 1/3 of way down then drops to the floor and stays. I pulled slave cylinder and it has just as much resistance as a new one. my other thought was a spring internally in transmission. any other thoughts or do I just need to replace the clutch?
View 2 Replies
1997 Ford Ranger w/manual 5 speed tranny
A few weeks back my clutch pedal seemed a bit softer than usual one day. Still it worked fine... no problems shifting. Today after a short ride it went almost to the floor before disengaging. Now I cannot get it in gear without grinding.
So cold out I'm not sure I want to tackle this right now, what to look for and where?
View 14 Replies
The clutch on my 2003 Toyota Tacoma has been acting funny for a while. I have to pull the pedal back up with the top of my foot about half the time, otherwise it acts like the clutch isn't all the way disengaged when I push the pedal to the floor. The master and slave cylinders have both been replaced as well as the clutch pedal mechanism itself (thought it might be the spring). I adjusted the push rod a little bit and it seems to have worked slightly but it's definitely still a problem.
View 3 Replies
My stock 2009 ford f250xl 4x4 with a 5.4 and 6 speed has been giving me a weird sound lately started about a month ago and only happens on a cold start situation meaning if it sits over night it will do the sound. the sound goes away after 3-5 min of warm up in my driveway, the sound happens when i push the clutch pedal to the floor. it has no pronounced abnormal sounds through out the rest of the day when its hot which perplexes me, check out the vid on my u tube site for a sound of it.
MAH00111 - YouTube
MAH00115 - YouTube
View 7 Replies
I am pretty sure my pedal is going.. Today and last month it would just die from a dead stop push the pedal and no go, but truck idling fine. I cleaned it off a few weeks ago but now its back. push pedal in and out a few times and all is fine for a few weeks. Truck runs fine other than that. Does not throw a code, just trans light comes on because no movement I think, then it goes off as soon as i start to move along. I have a adjustable pedal assembly 2c3z-9f836-de 508.45 at white bear lake ford.
View 1 Replies
My buddy and I just rebuilt a 4.2 V-6 and stuck it into a '97 F-150 RCSB 4x4 which somebody gave him. It had been sitting with a bum motor for about 7 years. While the engine was out, we also installed a new clutch, pressure plate, throwout bearing, etc. We got the truck running yesterday by pull starting it (battery is not holding a charge).
The clutch does not seem to be engaging, as I had to pull the shifter out of gear so that the truck would not stall. The clutch does not seem to have a lot of pressure, but the slave cylinder is full. Is there a way to bleed these clutch systems? Is there anything else we should look at? I have not dealt with the M5OD before, and neither has he.
View 2 Replies
I have a 1999 f-150 4x4 4.6 5spd manual 180,000 miles on the clock. My question is, when coming to a stop i push the clutch in an the idle hangs at about twice what it should be until i come to a complete stop then it drops to normal. It's not like somethings sticking cause it will stay at the high idle as long as were rolling but as soon as the wheels stop turning it drops down.
View 2 Replies
I bought a 2002 body with a late 99 engine with lower miles a couple years ago. I knew it had an oil leak when I bought it. My other truck had a turbo pedestal leak. This truck has a small pedestal leak but it's not that much of an issue as there is little oil in the valley and next to nothing running down the back of the engine.
The other leak is getting worse. It has been leaking somewhere up front and coats the main steering arm off the steering box, the lower rad hose and the rest of the steering linkage. Last night after driving around 100 Kms I have oil running out from under the engine across the floor.
I changed the LPOP after thinking the front leak was from there. Unfortunately i don't think it was.
I am hoping it's the oil cooler and not the HPOP. One other thing is before yesterday's trip, I installed my homemade ccv mod off my other truck. I don't think the leak is coming from that either.
View 14 Replies
Okay I'm also having issues with vibrations on the floor board. I replaced the carrier bearing last week and not sure if correctly done or maybe I didn't get the splines in the exact order they came out in but the vibration is still there if not worse. I was thinking I could order a new rear drive shaft for around 350.00? would it matter how it was installed?
View 1 Replies
I have a 2000 7.3 and I have a hypertech Max Energy Programmer set to stage 3 in my truck right now (100 HP). I noticed last night when I was going up hill and had my foot to the floor the truck would hesitate for a minute and then lag before it was would catch up to itself. I did it again on some flat ground and noticed when it did do that my boost gauge would get to 20 and then fall to Zero. If I start out and gradually get to the floor without punching it the truck drive fine. How to fix it?
View 2 Replies
I recently purchased a used 2001 Chevy Blazer with a manual transmission. In order to start it, I have to push very hard on the clutch, almost through the floor. Is there some type of adjustment to make starting a little easier? Also, when I push on the parking brake, it also goes right to the floor and seems like it barely engages.
View 1 Replies
I have not had much fun with the front end of my 1999 4x4 7.3 diesel dually. Well I replaced the ball joints with moogs over the winter. Just recently I my truck has developed a thumping sound that I can feel under my driver side floor board. The weird thing is that it does not do it all the time. But yesterday I noticed it for a more extended amount of time.
View 14 Replies
The floor and defrost vents work. It just stays on defrost when you try to use the dash vents. The actuator seems to be working fine. I can watch the arm move through all the motions. and I cant find ANY vacuum leaks. Yes I looked at the hubs and under the hood. May be moving to alaska and kind of need my heater to work properly. . . .
View 5 Replies
The problem occurs when you hit bumps while braking, or if you get on the brakes to hard. It seems like the brakes lose pressure entirely and the pedal goes to the floor. It kicks back in when the ground smooths out, or if you are braking hard it slowly grabs again. At first i thought it was sliding, but it definitely is not. The truck appeared to be equipped with abs but the previous owner seems to have cut the abs wire/sensor at the hub. Another thought i had is maybe the brakes need to be bled and have fresh fluid put in them, I have not tried this yet (Plan to this weekend along with a dozen other things). Its rather scary when it happens. but i didnt think much of it until i nearly rear ended someone..with my younger brother in the car. Now i need to fix this asap.
View 14 Replies
What EOT temp should the fan clutch kick on at? I've never heard it kick on until a recent trip. It seems to go on about 228 degrees EOT and keeps the EOT below about 232 degrees.
At slow speeds I've found that the trans will heat up to this temp too. I assume because the radiator cooler is at that temp an there's not enough air flow for the air cooler to cool it down much?
View 14 Replies
Odd question, but the a/c clutch has always engaged randomly even though the a/c is not on and even now when the heat is on. Is this normal?
View 7 Replies
I have a 2000 F250 4x4, it has been sitting in my garage for about 3 weeks. I cranked it up and backed it up about 10'. A few hours later I noticed a lot of transmission fluid on the floor. I remember hearing a hissing sound when I cut it off but didn't think anything about it. The fluid is on passengers side of truck, right side of the engine. Most of fluid is toward the rear but some ran down in front of the axle also. It's up high also, I've got fluid on rear of valve cover. I've cranked it up and let it run but can't get it to leak. Where did all this fluid come from?
View 5 Replies
Is this the sign of a bad fan clutch? I can spin it by hand,and it goes round and round.Can I drive it like this until I replace it? I am only driving 30 miles round trip at night, not towing and outside temperature is usually about 100 degrees.
View 6 Replies
Its freaking hot! Only getting about 65 degrees out of the vents at best. If I start up and let idle the a/c clutch goes on and off but not after i rev up the engine or drive a little ways . plenty of freon, and the air gap is tight with .020 and .021 feeler gauge. Should I still pull one of the shims? or is it something else? Last summer the truck was like a meat locker. I did have to add some freon about 6 weeks ago but seems to be holding ok...
View 14 Replies
