Ford 7.3L Power Stroke (1999-2003) :: Truck Started Losing Power Then Slowly Die / Fuel Pump Bad?
Oct 11, 2011
I was driving my truck then all sudden truck started losing power then slowly died. I restarted it, it was a lil shacky then died again. Iunscrewed the fuel filter and looked in the housing and there was lil fuel in bowl i turned the key to on position and bowl did not fill with fuel looked as if it were shooting some bubbles up(air) could it be outta of fuel???
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Truck started losing power then service engine light came on, drove about another mile then it just stalled ( almost home lees than a 1/4 mile). Got out open hood oil everywhere on top of motor. Looked under truck and oil all over the road. Looked back where I was driving a line of oil as far an I could see. Checked oil barely any on stick. Where should I start hpop or plug?
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On the way to work, the truck seemed to have a miss at idle and the CE light came on. Long crank to start leaving work, and truck starts losing power and eventually died. No smoke while it was losing power. Towed it home and checked the fuel pump and lines for blockage and found nothing.
2003 7.3 F-250 430K miles
strong cranking but no start no smoke out exhaust
Oil changed recently
IPR changed
Both UVCH gaskets and pigtails have been repaired.
ICP sensor and harness changed, also disconnected no change in cranking.
fuel filter changed today (no oil in bowl)
3/4 tank of fuel
dash gauge for lpop goes up to normal range during cranking and oil light turns off.
WTS light comes on and turns off as normal
tach gauge moves up between 100-200 during cranking
fuel pump turns on and pressurizes system like normal and turns off.
Ordered AE for the truck, and it directed me to the passenger side bank high open. Fixed the harness on that side and still nothing.
Sent off the IDM and it passed with flying colors
So now i'm leaning towards the HPOP, but would hate to fork over the cash for it and still not get anywhere. I'm going to take the valve covers back off and check the discharge ports for the injectors tomorrow.
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I have an 03 with a 6.0 diesel, going down the road and started losing power and then died. Won't start, and I don't have a scan gauge. Several sources said ipr valve, and from videos on youtube I thought may be a good place to start. I bought a socket and pulled the valve, to check the screen. There is no screen whatsoever on the ipr. The oils clean, as I had changed it about 200 miles ago, and I ran a magnet in the hole looking for a screen, couldn't find anything so I used my fluid pump in the hole. No trash, screen or anything. Do some ipr valves not have screens? What would be my next step??
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Driving home from movies tonight, I lost power steering and power brakes and the pump started growling. Looked in the reservoir and it was all foamed up. Within the last 20k mi I have flushed the system and refilled with power steering fluid. No apparent leaks at this time. And happened like someone flipped a switch. Fine one turn, nothing the next. What are the chances this is a fluid issue and not a mechanical one? Start with flushing system and adding Mercon V? Or is it likely pump is damaged?
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A few weeks ago I replaced my CPS on the 99 7.3. Today was the first day I drove my truck in the rain. When I turned my wipers on, I noticed that I lost power and my truck started hiccuping. I read on these forums that an aftermarket CPS is most likely the problem, so I am planning on getting a ford CPS this afternoon. My biggest concern is that before I replaced my CPS, my wipers only had 2 speeds. Also, if I pressed the end of the blinker switch to squirt the cleaner the wipers would not turn off until I turned the truck off. I am not sure why this would be happening and I wanted to ask if there is more than just the CPS involved with this.
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2003 F-350 - 7.3. With the key in the on position there is zero voltage to the fuel pump. Fuel pump fuse is good. I traced the red with black tracer wire from the pump up through the firewall and to the safety inertia switch. The switch has continuity so it's OK. Then from the safety switch I traced the green with yellow tracer wire to a fuse block plug connector. Then I checked continuity from that connector out to the #40 fuel pump fuse and it's open.
So I then i checked from the fuel pump fuse to all the back connections on the back of the fuse block and there was no continuity to any of them. So I removed the back cover off the fuse block to expose any issues. I found two board mounted relays. Now, from the fuse I get continuity to one of the relay connections. So did Ford hide the fuel pump relay and make it non replaceable? Also if this is the pump relay then what circuit energizes it? I need to make sure before I replace the fuse block.
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I have a 2003 F250 and dont have power at fuel pump, or fuse #30. I put power directly to fuel pump and it worked and truck fired right up.
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There was no power getting to the fuel pump on my 2002 Ford F250 73 diesel traced it back to the inertia switch no power in or out but I'm getting power at the fuel pump relay put the code scanner to the PCM and no communication....
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I just got my new up pipes put on as well as a 38R and pulling a hill hard my truck will hit about 22 psi then drop off slowly I have an electronic boost fooler wich has been on the truck since new pretty much but I don't get a CEL at all is this what I should be getting and I was on the 80hp tune? I ordered new boots and plenum inserts they just haven't got here yet. I know I had a leak before on my old up pipes because they rattled every now and then and I could see exhaust coming out of them when it was cold out but I could hit about the same 22 boost with my old setup. So pretty much nothing changed boost wise except it gets up to boost faster now. I would say it's defueling but I was always told the CEL would come on if that was the case.
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While headed back to town my 2000 f350 7.3 with 444,650 miles (I'm original owner) and have performed maintenance and repairs since mile 3. Truck started to loose power and eventually stalled, was able to restart several times to limp home 7 miles in one hell of a snow storm. Very confused, replaced cam position sensor ( keep one in jockey box ) replaced fuel filter truck starts then stalls out. Don't know if a bad HPOP would allow start up at all. Fuel pump???
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I have a 2001 F350, 7.3. My service engine light came on and immediately the truck started to run rough and lose some power. I've checked the under the cover connections and they were both connected, I replaced the cam position sensor and I still have the same problem. The worse part of the hold thing is that there are no codes stored so I'm flying bind. Where to go next.
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01 7.3. Cranks, won't start. Tank was at 1/4 but is full now. The lift pump runs, I can feel and hear that the motor is spinning when I cycle the key. I removed the fuel filter and cycled the key and get no fuel into the bowl. It looks like the lines are stainless from the pump to the tank so I doubt it is sucking air. I pressurized the tank with a shop vac and I get fuel coming into the filter housing. Am I missing something obvious? I have never seen an electric pump that would run and not pump fuel. I removed the suction line at the pump and don't feel any suction there.
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The relay for the fuel pump keeps going bad. Is this a sign my fuel pump is going ? I just replaced my 2nd relay ( lasted about 1 week ) 1st lasted 16 years. Or is there another issue to look at ?
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Need to diagnose this before I start ripping wires:
Truck started blowing the # 8 fuse under the hood tonight (15 amp #8 - trailer tow electronic brake illumination, park lamps, trailer tow park lamp relay coil fuse) which also controls the dash board lights (can't see gauges at night) and the tail light lights (brakes lights work) are out too. Figure I have a short somewhere.
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So the other day my 20amp maxi fuse for my fuel pump decided to blow, put a new one in & everything has been going good since. Is it just a fluke or is this an indication my pump is going out? I inspected wires off the pump & connections for corrosion & that's good, fuel filter is also new about 2 months ago & I always run #1 diesel with a little additive in the winter.
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I was wondering if it is possible, due to budget, to perform the electric fuel pump conversion in steps. By that I mean could I remove the mechanical pump and install the electric pump on the frame, but retain the stock filter housing and regulator? I would use high pressure hose and run from the stock pump supply line on top of the engine to the fuel bowl inlet and then use high pressure to run to a three way fitting, and a bit more hose to join the fitting to the stock lines running to the head. later as budget allow I will replace the filter assembly and regulator and then the lines to the heads.
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Jumped in the 1999 cc dually 7.3 6 spd superduty.
Just rebuilt the rear locker ( FYI if you use new clutches Do NOT add clutches, it is TOO tight now) and rest of rear end.
Full of fuel, drove it half the day only minor issues. Cruise, Horn, 4x4, suddenly would not work, but it was running and driving like it always has.
Around lunch while at 55 mph it shuttered hard like it had stalled for a second. I stopped and checked the oil. It was just above the add but I topped it off and went one. The further I went the more it happened.
So I decided to head back to shop and switch it with the car i had left there. It finally died like it was out of fuel.
next day I take 5 gallons of fuel and put in it ( maybe the gauge is acting up like the horn, cruise and 4x4?), it brings it from 3/4 plus to full mark, so gauge is working accurate. I also keep a fuel log that says i went 100 miles since last fill up.
Get in, it fires right up. I leave it sit and idle while i park the car. About 5 minutes and it dies. It will start run a few seconds and die again. The more I try it the shorter time it runs.
Finally does not want it start at all. I read about disconnecting plug on inside left front of valve cover , that had not effect. Crawled under, and frame mounted fuel pump is running.
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2000 Ford Excursion, 7.3 PS with 210,000 miles. I am on I40 at a truckstop. I was rolling down the freeway last night when the truck started bucking. I pulled of the freeway and here came a thunderstorm. I waited til this morning to check for codes cheap scanner. I pulled a code P1211. I waited for NAPA to open so I could take it in the shorts. I bought a fuel filter and an ICP sensor. After changing them out, the truck runs then starts missing. My battery is about to die so I will finish post shortly.
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Where the fuel pump is located on a 2000 F-350 7.3L Diesel? Also, how complex is replacing this?
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Went to start my truck (2003, 7.3 F250) one evening and I found the headlights on. No keys in the ignition and the truck hadn't been driven for 2 days. There was a strong smell of plastic and or electrical components burning in the cab. The truck started without a problem. I shut it off and the lights remained on. Cycling the MFS and light switch would not turn the lights off. I had to disconnect the batteries and leave it till time allowed for trouble shooting.
I've had it in my shop for three months now and this is what I've found so far.
-Source of the burn smell is coming from the fuse panel. More specific it's coming from a bulkhead that plugs into the panel. One pin connected to a White wire with 2 purple traces. I've traced this wire to one of 2 small relay packs in the engine compartment next to the driver side fender. I've replaced the relay this white/purple wire connects to as a precaution. This did not remedy my trouble.
-The local ford dealer told me this relay was for the A/C clutch. I located a 10amp fuse in position 10 and removed it. The headlights finally turned off.
-I started the truck and the A/C compressor clutch still engaged and ran. Smoke began to pour from the fuse panel once again. I killed the truck and head lights remained off. All done with the fuse in position 10 removed.
Here's where it gets weird!
-With the key/engine off and I turn the headlight switch on and MFS to low beam the fuel pump is running. Change the MFS to high beams and the fuel pump turns off.
I've looked over the wiring harness and there are no noticeable problems indicating multiple wires being shorted. How are all these issues related?
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