Ford 7.3L Power Stroke (1999-2003) :: Truck Died Like It Was Out Of Fuel
Oct 1, 2014
Jumped in the 1999 cc dually 7.3 6 spd superduty.
Just rebuilt the rear locker ( FYI if you use new clutches Do NOT add clutches, it is TOO tight now) and rest of rear end.
Full of fuel, drove it half the day only minor issues. Cruise, Horn, 4x4, suddenly would not work, but it was running and driving like it always has.
Around lunch while at 55 mph it shuttered hard like it had stalled for a second. I stopped and checked the oil. It was just above the add but I topped it off and went one. The further I went the more it happened.
So I decided to head back to shop and switch it with the car i had left there. It finally died like it was out of fuel.
next day I take 5 gallons of fuel and put in it ( maybe the gauge is acting up like the horn, cruise and 4x4?), it brings it from 3/4 plus to full mark, so gauge is working accurate. I also keep a fuel log that says i went 100 miles since last fill up.
Get in, it fires right up. I leave it sit and idle while i park the car. About 5 minutes and it dies. It will start run a few seconds and die again. The more I try it the shorter time it runs.
Finally does not want it start at all. I read about disconnecting plug on inside left front of valve cover , that had not effect. Crawled under, and frame mounted fuel pump is running.
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I have a 2001 F350 7.3l diesel.
My truck died the other day while driving almost like he ran out of fuel. Well he had fuel so I checked the oil and it was dry. There was an ugly puddle between the intakes and a whole lot on the ground leaking out. Also the puddle looked blueish.
Put in more oil and got him home but I can't find the leak. The only thing I've noticed is that the intercooler on the cold side came off slightly. A year ago I had to go mess with the UCVH and when I put it back together I had lost a dang intercooler duct clamp and replaced it with a sturdy ring clamp. Well it wasn't sturdy enough.
How much would this leak if it came off for a little while and how serious of a problem would I have as a result? I don't have any check engine light and as long as he has oil he runs fine.
Since I have reconnected the intercooler and idle tested the truck I can't reproduce the leak. I don't believe that a huge amount of oil is running through that intercooler because the turbo is lubricated through another system I have read. So what gives?
Also I am getting weird dip stick reading. For a little while when I ran the truck today he was showing WAY over full on the dip and then down again a little bit below the operating range line. Also there are a lot of air bubbles on the dip stick when it comes up. Way more than I am used to seeing.
Also, I really like the idea of cleaning my engine off really good. It's a frigging mess now. What precautions can I take to clean it up good without making a huge mess. Can I just go the car wash that has a degreaser hose and drain and just spray it down like nothing or is it sensitive and finnicky when wet? Cleaning between the intakes seems almost impossible without getting the whole turbo system out of the way. Should I be thinking about that?
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Last night when i left work I noticed my fuel pressure was running about 77 psi, it normally runs about 68psi. today I took my daughter to practice and it was around 83psi, on the way home it was up to 95psi, so I parked it and took another truck to work.
About a week and a half ago I lost fuel pressure going down the highway and the truck died, finally decided my pick-up foot must have come off and had my sister in law bring me some diesel and it has drove fine ever since. (it was right at a quarter tank).
I have the FRX from riffraff and am thinking some pieces of that foot have got into the fuel bowl and plugging up the return. Things to check? Could it be a problem with the fuel gauge or wiring, and how to test them. It is an autometer gauge from riffraff.
It will probably be a few weeks before I can do much more than clean out the fuel bowl. I don't have anywhere inside to work on it and it's been rain/sleet/freezing rain/snow for the last 10 days. I have most of the stuff to do the hutch mod and its next on the list but was hoping to put it off till spring.
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So there's no signal/ electrical feed to the passenger side cylinders. I ohmd all the UVCH and they check out. Moved the wiring harness around near the big black multi pin plug under the air intake to the turbo and the passenger bank kicks in and out so it's definitely a wiring short. Need links and pics to that multi pin plug to troubleshoot the wiring.....
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On my way to work today it was raining so I turned my head lights on. All the dash warning lights came on and my truck had zero throttle response. I quickly turned my lights off. The truck went right back to normal. I turned my lights back on and nothing happened.
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I have a 2002 F250 Super Duty. Was driving it and it started to lose power and shut off. Then wouldn't start like out of fuel. No engine light no codes. Truck has 155k on it. So just because I replaced fuel pump. Truck runs but not right it's ruff no power kinda back fires in exhaust. I check wires and plugs under valve covers all seems ok. I ran truck and pulled each injector loose and engine would stumble. As in they are working. I replaced cps. Just because still the same. Then the truck started running right. But the truck runs but has knock but knock goes away and truck has full power. Yes oil is full and I change it regularly. The problem is off and on like electrical.
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Another "no start" issue... The details:
- 2002 F250 7.3L
- Rosewood stage two single shot injectors (rebuilt 1 week ago).
- DP Tuner
- Brand new OEM IPR
- ICP about two months old (OEM)
- New UVH's installed about a month ago
The issue: After installing the injectors and driving about 30 miles the truck died and will not restart. Had to have it towed home. Thus far, I've unplugged the ICP, switched out the CPS with a known good, replaced the IPR, checked the hpop simply by removing the fill plug on the top of the reservoir and gave it a quick crank - oil definitely came pouring out, removed valve covers and plugs to verify oil in the high pressure rails. Oil dummy gauge climbs after about 5 seconds of cranking and seems to hold.
Hoping it's not an injector failure as I just had these reworked. EDIT: Forgot to mention, not seeing any white smoke while cranking. Fuel bowl, full of fuel and fuel pump was replaced this past spring. What to check next? Tried taking a snapshot from a video to show the readings. The ICP seems low, and when unplugged shoots up the 2500, but still no start.
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On the way to work, the truck seemed to have a miss at idle and the CE light came on. Long crank to start leaving work, and truck starts losing power and eventually died. No smoke while it was losing power. Towed it home and checked the fuel pump and lines for blockage and found nothing.
2003 7.3 F-250 430K miles
strong cranking but no start no smoke out exhaust
Oil changed recently
IPR changed
Both UVCH gaskets and pigtails have been repaired.
ICP sensor and harness changed, also disconnected no change in cranking.
fuel filter changed today (no oil in bowl)
3/4 tank of fuel
dash gauge for lpop goes up to normal range during cranking and oil light turns off.
WTS light comes on and turns off as normal
tach gauge moves up between 100-200 during cranking
fuel pump turns on and pressurizes system like normal and turns off.
Ordered AE for the truck, and it directed me to the passenger side bank high open. Fixed the harness on that side and still nothing.
Sent off the IDM and it passed with flying colors
So now i'm leaning towards the HPOP, but would hate to fork over the cash for it and still not get anywhere. I'm going to take the valve covers back off and check the discharge ports for the injectors tomorrow.
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I was driving my truck then all sudden truck started losing power then slowly died. I restarted it, it was a lil shacky then died again. Iunscrewed the fuel filter and looked in the housing and there was lil fuel in bowl i turned the key to on position and bowl did not fill with fuel looked as if it were shooting some bubbles up(air) could it be outta of fuel???
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Okay a little update on my truck not starting, and for those who have not read my earlier post. My water in fuel light has been on in my truck for probably a month of use. I drained the water sep under the truck nonstop and added several bottles of water remover and the light would not go out so I assumed the sensor was just bad. (im new to owning a powerstroke btw) I broke down coming home from work, got it towed home, and still cant get it started. It will crank fine just wont fire up. I tried unplugging the ICP, i replaced the CPS, and ordered a new water sep/ fuel filter for under the truck. And the fuel filter on top was just replaced a month before breaking down. Every single time i drain the separator tons of clear water diluted fuel comes out before it turns greenish.
Not sure if this could be a cause of getting water in my fuel but one time i filled the truck up completely and it was like the water overfilled and probably a quart or two of fuel spewed out onto the ground. Not sure where it came from. Also I have just over a quarter tank so i was thinking maybe the float broke and I just needed to add fuel but today before i went to add fuel i drained the sep and tons of water came out... Im so worried about hydrolocking my engine or ruining my injectors. But I dont know if my issue even is water related if the sensor just went bad...
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I am working on an 2003 F-250 6.0l. The truck just died while driving. No restart. Plugged in my scan tool and I am not getting any High pressure oil. Is there anything other than the Hpop I should be looking at. I know it is a big job to replace the hpop so I don't want to overlook something simple.
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I have an 03 with a 6.0 diesel, going down the road and started losing power and then died. Won't start, and I don't have a scan gauge. Several sources said ipr valve, and from videos on youtube I thought may be a good place to start. I bought a socket and pulled the valve, to check the screen. There is no screen whatsoever on the ipr. The oils clean, as I had changed it about 200 miles ago, and I ran a magnet in the hole looking for a screen, couldn't find anything so I used my fluid pump in the hole. No trash, screen or anything. Do some ipr valves not have screens? What would be my next step??
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So, I just had the fuel pump replaced on my '15 6.7 a month ago and it just died again. (next day edit: it didn't actually die, it showed all the same symptoms)
Same symptoms: whining sound, low fuel pressure warning, reduced power warning.
This time I'm 50 miles from home so I pulled off the road before it shut off. Interesting, I was in a hilly area and my low fuel warning came on too. We are waiting for a tow. I was considering trying to push on but don't want to get stuck in a dangerous spot on the highway. We're in a church parking lot.
So, last time this happened I was on flat road with about a half tank of fuel on a lunch break. I ran a mile after the warnings came on to feel out the issue and to see what would happen. I happened to be only about a mile away from my dealer so I drove that way. I got reduced power warning and then it cut power on me (limp mode). I made it to about 100 yards away before it cut off.
This time, I was in a hilly area at night on a windy two lane road with no shoulders in the woods. I was miles from civilization and was showing below a quarter tank of fuel. ~100 miles to EMPTY. I got the low fuel pressure warning first and then the reduced power mode before the whining noise started. I was climbing a hill on a curve at the time. I drove a quarter mile and then pulled off the road into a parking lot so I wouldn't be stuck on the shoulder. It didn't actually go into limp mode.
I let it sit a few minutes, talked it over with the wife and decided to call for a tow. After talking to the tow truck driver who said he would be an hour because he had to go find a bigger truck, I decided to see what I could do while I wait. I fired it back up and the fuel level dropped to below 1/8 and I was now showing 33 miles to EMPTY. I was parked on a hill with the back end up. I had backed the truck into a space to make it easier for the tow truck driver. I let it run a minute, checked for leaks and it seemed to run fine with no studdering or additional warning lights.
CEL was on but no new warnings. I put in my code reader and pulled the P0087. Just one code. I revved it a bit to see if there were any issues. It seemed fine so I decided to try my luck. I started driving towards home with the intention to stop at the first diesel station to fill up. Truck ran fine. After two minutes of driving gently, heart racing, my fuel level came back up and it now read 88 miles to EMPTY. I drove 11 miles to the nearest station and filled up. No issues. I shut it down. I fired it back up. Still no issues so with a full tank, I drove home the remaining 30 miles without issue.
Planning to take it in to the dealer Monday to get it checked. Could this be from an air pocked due to low fuel level and hilly terrain? Is my new pump dying already? Is there something else going on inside the tank or elsewhere?
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I have a little problem with my 1999 f250 7.3 power stroke diesel. Every once in awhile, while driving the truck would die completely but i switch it into neutral and started right up. What could be the problem?
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My Truck : 1999 Ford F-150 Extended Cab 4x4 5.4L V8
So the other day I was driving the truck and it just dies on me. Tried starting but it just cranked and cranked. Got it pulled over to a parking lot and then tried to start and I got it to run again. Died a couple mins later uo the road and it will not start at all anymore. I got it towed to my driveway and I've started diagnosing some things.
I dropped the tank thinking it was a pump I replaced awhile back. The pump wasn't running but jumped to conclusions and took it back to the auto parts store. They bench tested and it works fine. I checked for voltage at the pump connector. NOTHING. So I'm not getting power to Fuel pump. Then I checked the fuse and relay for the fuel pump. Everything was okay.
I did some research and decided to check for spark. NO SPARK. Another thing I noticed the other day was that the odometer is displaying all dashes. So I'm really unsure on what to really troubleshoot. I am going back to the truck tomorrow to check a few other things. I'm not sure if the Theft light is blinking or not so I will check that tomorrow and get back to you.
What to check? Any other relays or fuses besides the fuel pump? What about any modules to check like PCM, GEM, etc. Or I've heard the crankshaft sensor could be an issue.
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I am a cummins owner who just got a 2002 7.3 last week. It drove great for 200 miles then suddenly died last night going 60 mph. It sat overnight then started up and drove 10 miles then died again. I changed the cps and still no start. I changed the oil and let it sit overnight and it started this morning and idled for 5 minutes then died again. I have tried unplugging the ipc and still same no start situation. I plan to check the hpop level today to verify it is full. I also checked the nut on the ipr and it's electrical connection.
I am just a shade tree at best and would love some direction on where to look. I don't have any scan equipment to check pressures. Am I correct in thinking it is a bad ipr?
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Well, I was headed out from work this morning, on my way to fill up as I was a bit below 1/4 tank.
Truck was running good, like normal, until after 5-6 minutes, when it started running rough and had no power. Worried, I pulled off the side of the road. As I did so, it died, and wouldn't start again.
I whipped out my phone, pulled up TorquePro, and ran a code check. Nada. Well, it sounds to me like it's not getting fuel possibly, so I figure the best way to check, is to drain the fuel filter bowl, and crank it some, and check the bowl. No fuel in bowl.
Wifey came to pick me up with the can of diesel I keep for starting my forge (had 3 gal maybe?). Poured it in the tank, cranked it, no start. Still nothing in the bowl.
I'm taking her to work now, so she won't be late, then I'm headed back with a full can of diesel.
If that full can still won't get it, should I keep shuttling diesel cans, or should 8 gal or so be enough to get it back to the fuel pickup level? And if it's not fuel level, what else should I start checking on the side of the road?
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I have a 2003 F350 SD FWD Dually With 4.10 Axle Ratio. I'm looking for some front rotors and pads and I'm looking for recommendations. I tow a 44' Goose neck racing trailer on a regular basis so I dont want autozone crap rotors that are going to warp in a few thousand miles. I was on rockauto.com, they have Wagner, Bendix, Motocraft, Powerstop, etc etc. I thought maybe those Powerstop drilled and slotted looked interesting, but I dont know much about them.
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i just bought my first diesel truck, a 7.3 of course. 2002 f350 4x4 crew cab, short bed. Any ways i drove it for like 2 weeks and left it at my uncles house so he can use to go to work. then 2 days later he calls me to tell me that the truck shut off while driving just like that. he tried turning it on a couple of times and it would just crank. he gave up and had it towed. I have been looking through all power strokes forums and found some solutions like changing the CPS or the IPR.
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I have had this truck for a few weeks. I do not have a good history on this truck. the guy I got it from did not seem to know much about it. He got it from a local retired painter. It has 230K on it. It seems to run and start OK. So I got up and decided to take the truck because I'm trying to determine if it reliable or not. Its about 45F. It starts fine and idles fine I'm cleaning the windows.
About the time I'm done the idle speed slows sightly it shudders a bit and stops! I try to restart is a bit. No sign of life I take a car to work. After work it's about 68F, I open the fuel filter to check for fuel. That makes a mess! I clean it up the mess and she fires right up. I take her for a little spin everything seems fine. The CEL never came on. What do you think? I figured fuel from the way it died, but after work she fires right up. I do not want to get stuck on the way to work!
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Ok so this past Saturday I drove the truck about 40 miles round trip to get fuel and came back to the house to pick up my tux for a wedding I was in that afternoon. On the way to the wedding I went about 10 miles down the highway doing about 65-70 mph and all of a sudden I heard the engine just shut off. No stutter or anything.
Went to restart and nothing just cranks. had to call and get a tow back to the house real quick and grab the excursion and head to the wedding. When I got home on Sunday I hooked AE up and started to poke around.
RPM around 150-170
Batt Voltage 11.5-12
IPR up to 65%
ICP 0 (have tried to unplug and start) (sensor is dry no oil bleed through)
Buzz test is good all injectors are strong. I am sure it is the lack of oil pressure but I dont know why. I can get more info from AE if needed.
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