Ford 7.3L Power Stroke (1999-2003) :: Transmission Output Shaft Seal Removal


Sep 16, 2012

I'm trying to replace my transmission output shaft seal on my 2wd and I can't seem to get the seal removed. I couldn't find anything to rent from O'rielly's or Advance Autoparts that would work. It's in there really tight ....

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Ford Ranger / B-Series :: 1999 - Output Shaft Seal Won't Stay?

I replaced the seal the other day on my ranger because I noticed my fluid disappearing. Went ahead and changed the filter and fluid as well. Flushed the system, and I go back to my truck tonight and there's a huge puddle of trans fluid. And the output shaft seal is once again, up against the drive shaft. I've spent like $150 on trans fluid since Friday, and $1000+ to get the truck running again last month, so pardon me if I get edgy about her.

99 2.5 auto. I changed the trans pan gasket too. No leaks from it.

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Celica :: 2000 GT - New Output Shaft Seal Leaks

I installed a JDM 2ZZ-GE engine and 6 speed manual trans-axle into my 2000 Celica GT.

I have ran into a interesting problem. I replaced the output shaft seals and now whenever the car is in the air and the suspension is unloaded (the drive axle is pulled slightly from the trans) the drivers side seal leaks a bit of gear oil. The drive axle is snapped into place. Nothing leaks when the car is on the ground.

I did reuse the old drive axles, which had a lot of miles on them but still appeared good and useable. I have been told to replace the new seal because it may be damaged, but I am wondering if it may be that the drive axle end is worn.

I have seen this with harmonic balancers for engines. They even sell a replacement sleeve for harmonic balancers so you can re-use the old worn one.

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Ford 6.0L Power Stroke Diesel :: 2003 F350 - Drive Shaft Noise / Rear Pinion Seal Is Leaking

I was getting ready to replace the carrier bearing and noticed the rear pinion seal is leaking. Before attempting the replacement myself, I would like some opinions on the noise in the video below. Is this normal? I am confidant I can replace the carrier bearing and pinion seal, but not sure I have the tools for anything else.

YouTube ...

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Ford Super Duty (1999-2016) :: Overfilled Transfer Case Or Leaking Transmission Output Seal

I just changed transfer case fluid on my father's F-350 for the first time in 13 years. (over 230k). Removed fill plug first and fluid gushed out of the fill hole unexpectedly. Did not have catch pan ready, so made a mess. I thought it was just over filled form the factory, but too much was coming out to be simple overfill. Almost 2 qt came out of the fill plug.

Did some google search and found many Ford trucks have failed transmission output shaft seal and transmission fluid leaks out to transfer case, causing transfer case to overfill. I am yet to check transmission fluid level, but considering how much came out of it that probably is the case.

Now, how bad of the problem this really is? Will overfilled transfer case cause some serious problem? 4x4 is rarely used (once or twice a year in winter) on this truck and from what I understand transfer case doesn't really do anything in 2WD other than just passing output from transmission through.

There are no fluid leaking outside and repairing the seal would be a too much of work for me.

Also changed rear differential fluid for the first time and I was surprised how clean the fluid was. There were thin layer of black sticky residue (sludge?) covering everything, but the fluid itself looked clean and no visible metal shavings. I guess that is why Ford said it does not require change under normal condition.

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Ford 6.0L Power Stroke Diesel :: Front Axle Shaft Seal Leaking?

I took the front axle shafts out a couple months back and remember NOT seeing any differential fluid in the axle shaft housing. But then when I took the tire off tonight.. I noticed diff fluid leaking from from the axle shaft dust seal ?

1. I didn't think diff fluid flowed up near those front dust seals ?
2. That's a brand new dust seal so I'm guessing some debri must be in the connection causing the leak ?

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Ford Transmission :: Take Off Output Flange Without Changing Tail Shaft?

Can I take off the output flange on the tranny and use a slip joint, with out changing the tail shaft?

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Ford Excursion :: Transmission Output Shaft Play Slightly Up And Down - Torque Specification?

I removed my drift shaft to get balanced since I have felt a vibration at 55-60 mph. After removing the driveshaft I noticed there is some play in the output shaft when I grab a hold of the yoke on the transmission. The play is a slightly up and down. If my memory serves me right that should not be. Seal is not leaking but need diagram of this yoke off the output shaft. I know in past on other vehicles there is sometimes a crush washer. Also what is the torque specification for that output shaft nut?

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Ford 6.0L Power Stroke Diesel :: 4x4 Drive Shaft Is Preventing HFCM Removal?

I've pulled the fuel lines and disconnected all the electric plugs. I don't seem to be able to remove the unit as the 4x4 drive shaft is in preventing me from full removal. Is this possible? Do I have to remove the drive shaft? Very frustrating as this should have been a 15 minute or less job. A video would be useful, but all my searches show only two wheel drive removal.

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Ford Transmission :: Small Leak Around Tail Shaft Seal

I got a fmx mated to 351w, trans was on back of a 302 and no problems other than small leak around tail shaft seal but shifted great. Now I decided to install mildly built 351w so figured it'd be a good time to build tranny. Installed after build and immediately it was slipping. Pulled trans out took it back to shop and he said the forward seal was blown. Installed again, after about 15 miles same result! What could be causing this. It is fine in reverse, but slips bad in forward gears.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 - Eliminating Factory Quick Connect Fuel Clamps On Output Side?

How can I eliminate the factory Ford (2001 7.3) quick connect fuel line clamp on the output side on my OEM fuel pump? Do I just cut off the factory quick connect and add some 5/15 fuel line? Is it that simple or is there something I need to know prior to cutting off the factory quick connect clamps?

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Ford 7.3L Power Stroke (1999-2003) :: Hose Seal Leaking At Power Steering Pump

Looking for a write-up on replacing the seals on the hose that leaks at the power steering pump? I replace them once but may of over tightened them. I pour in atf and see it dripping on drivers side of power steering pump. Can I just use regular o rings?

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Ford 7.3L Power Stroke (1999-2003) :: Oil Leak From Front Crank Shaft?

I have developed an oil leak from the bottom of the front crank shaft (front of the motor). How hard of a repair is this? any links to any tutorials? Should I even try this myself? Any special tools required?

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Accent LC (2000-05) :: Code For Output Shaft Speed Sensor - Transmission Rebuild

I had a rebuild done on my 2002 Accent. My question is now we get a code for the output shaft speed sensor. Would this have been replaced as part of the transmission rebuild?

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Ford F-150 - 1997-2003 :: Transfer Case Output Seal Leaking?

I got a 97 f150 4x4, 4.6 and I had the shop replace the seal 3 times and it's still leaking, the seal where the driveshaft goes into the t case, I call it the slip yoke seal, they said the bushing inside looks good, there doesn't seem to be a whole lot of play in the driveshaft, it doesn't seem to leak a whole lot, I'm about ready to just forget about it and just run it, they put a seal from oreillys in, it seem to be leaking out of the bottom hole on the seal...

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Ford 7.3L Power Stroke (1999-2003) :: Rear Drive Shaft U-Joint Replacement

What Spicer Part #s for the rear u-joints would be? I'm not nailing down the right one. I keep finding numerous ones, 1410, 1350, 5-160....

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Ford 7.3L Power Stroke (1999-2003) :: Front Left Outer Axle Shaft

Can I re-use this shaft or is that ring around it no good. The ring is around where the bearing sits. It is a circumferential hump all the way around.

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Ford 7.3L Power Stroke (1999-2003) :: Rear Main Seal Leak - Oil Dripping From The Top Of Engine

Took the torque converter cover off and this is what I see. Before I took it off the cover looked oily. Prev I replaced the EGR valve and some other sensors and there was oil on top of the engine. Does this look like a rear main seal or oil dripping from the top of the engine?

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Ford 7.3L Power Stroke (1999-2003) :: Overhead Console Removal

A while ago (1 yr) I read and did the pull the wire thing to keep the lie o meter bright all the time. It worked fine, but all of a sudden it seems dim. I can barely read it in the day time. Fine at night. Could it be that the LED's are starting to fail, or some other weirdness? How to remove the overhead console?

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Ford 7.3L Power Stroke (1999-2003) :: Removal Entire Dash?

I want to remove my whole dash to paint it but i cant figure out what is holding it in,i removed all the black screws from one side to the other the screws under the tabs by the windshield and it still feels like its being held in somewhere underneath?

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Ford 7.3L Power Stroke (1999-2003) :: Rear Fuel Line Removal?

Having trouble figuring out how to remove the rear fuel line from the fuel pump. Doesn't seem to be the type that uses the quick disconnect tool like the front line does.

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