Ford 7.3L Power Stroke (1999-2003) :: Tips To Remove Stuck Fuel Filter Lid


Aug 6, 2016

I am attempting to change my fuel filter - have a new Napa unit complete with new lid.

I can not get the old one off (this alone tells me it's been on there too long). The hex is 26mm and all I have is a 26mm box end. It just rounds the corners of the plastic hex off.

As the new filter has a new lid, I am using a steel chisel and hammer (in a CCW direction) at several places on the top flange. I have also smacked the top flange liberally to get it to let go of whatever is holding it.

I'm about to get out my map torch out and warm up the plastic but would rather not produce a flame on something with fuel directly behind it.

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Ford 7.3L Power Stroke (1999-2003) :: Remove Old Fuel Filter Cap?

just bought this truck and it has a brittle cap and i cant get the cap to turn, its been on there awhile . 99 f250, anyway might have to destroy this cap to be able to remove it. Doing this without damaging the filter housing?

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Ford 7.3L Power Stroke (1999-2003) :: Fuel Filter Clean Up

I'm checking my fuel filter regular (draining, examining.....basically OCD **** stuff) and I'm spilling diesel around the bowl. I've learned to put a rag around it now, but what's best way of cleaning diesel around that area? I'm tired of my wife complaining about smell. Simple green, purple power, etc???? Also, tell me what to watch out for.

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Ford 7.3L Power Stroke (1999-2003) :: Fuel Filter O-Ring Blowing Out

My fuel filter lid o-ring keeps blowing out upon hot start, this has happened 4 times now once last week, I replaced filter and all was ok until Thursday it happens again I change the filter allis fine! Now today!!!!! TWICE I have to install new filters because the o-rings are blowing outside the bowl lid! I'm using the same BALDWIN PF7698 filters I've used for years, my reg. Is set at 75psi and holds steady! No spikes but I haven't been able to watch it when the o-ring blows out! Injectors and o-rings are new (<1000miles) no problems during operation at all!

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Ford 7.3L Power Stroke (1999-2003) :: Won't Start Even Installed Fuel Filter?

Shut my truck off for about 15 minutes and wouldn't start back up. Installed new fuel filter. And gonna try changing cps. Torque says Rpm 180
Ipw. Bouncing between 600 - 3000 Hpop. 250 while cranking Voltage 10.9 while cranking. Ipr starts about 15% and slowly climbs to about 88%

Fuel pressure about 65%

Tried unplugging cps. Gonna check oil now though I check it every time I fill up and it never uses any.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 - Fuel Filter Housing Leaking?

I have a 2001 f250 7.3l 4x4 and the fuel filter housing is leaking real bad from either the back or under it. I need to get info on parts that i would need as well.

[URL]....

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Ford 7.3L Power Stroke (1999-2003) :: Green Wire Located Above The Fuel Filter Assembly Knocked Loose?

I'm in the process of replacing my HPOP lines and fittings and after I got everything removed and started cleaning the threads before re-assembly I noticed this green wire (located above the fuel filter assembly) that apparently I pulled out of its socket.

What is it for? Can I just push it back in its sleeve right below the red wire??

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Ford 7.3L Power Stroke (1999-2003) :: Fuel Gauge Stuck On Full

Well besides the pyro breaking friday BEFORE live tuning,and the exhaust leak I gained on the way to Texas(not inpart of the pyro not working). Now the fuel gauge is stuck on full. It looks good,200+ miles and still on full. Could it be the gauge,or possibly just the sending unit? Maybe a fuse?

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Ford 7.3L Power Stroke (1999-2003) :: Fuel Filter Bowl Drain Valve Replaced - Emission System Warning Light

I just changed the drain valve on the fuel filter bowl. All went well and no more leak, but now I am getting an "emission system" warning light.

After I replaced the valve, I filled the fuel bowl with diesel fuel. Was there any other priming that needed to be done (if any)? What the emission system warning light may mean?

2002 F250 7.3L 4x4.

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Ford 7.3L Power Stroke (1999-2003) :: Fuel Relief Valve Is Stuck Open - Code P1316?

If the fuel relief valve is stuck open would it possibly throw a P1316 code?

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Ford 7.3L Power Stroke (1999-2003) :: Fuel Gauge Stuck - Brake Light Quit Working

I recently had my fuel gauge stuck on full and at around the same time, my left rear brake light doesn't work. I do have LED brake lights in the rear so I am not sure if that changes anything. I thinking something with a ground or is it possible that these aren't even related.

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Ford F-150 - 1997-2003 :: 1998 - Fuel Filter Connector Stuck

98 F150 4.6L 4WD...

Attempted to replace fuel filter tonight. The connector on the fuel tank side of the filter came off just like it is supposed to. The engine side, however, will not come lose at all. I can wiggle to back and forth, but I can't seem to get the tool to compress the springs.

The engine side connector seems to be smaller than the tank side. I've done this once before on a '98 Ranger, but didn't notice a difference in connectors.

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Ford 6.0L Power Stroke Diesel :: Water In Fuel Light On After Changing Fuel Filter?

Changed fuel filters today. Now my water in fuel light is coming on. But the truck is not running any different no sputtering or anything. ????? Could this be human error

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Ford 7.3L Power Stroke (1999-2003) :: Location Of Cabin Filter?

How can I tell if my truck has a cabin filter and where would it be located? I looked through the OM but it was little to no luck....

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Ford 6.0L Power Stroke Diesel :: Slow Fuel Drip Off The Housing For Fuel Filter On The Engine

I have a very slow fuel drip off the housing for the fuel filter on the engine. Can't see where it's coming from. It started sometime after I changed the filter a couple of months ago.

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Ford 7.3L Power Stroke (1999-2003) :: Removing Air Filter Intake At Turbo

Dumb question but how do I remove the air filter intake from the turbo Its a little oily there from a fuel or oil leak but I dont see a clamp holding it on the turbo?

Also what is the e clip? Is it the little thing holding the wastegate rod on the exhaust turbine? Can I just pull the rod up off the clip?

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F250 - Changing Air Filter?

my first diesel, and second 2002 f250. I picked up my 7.3 4x4 automatic CCSB last week. 202k on the odometer. I need to change the air filter but idk what to use. I don't think it's stock. The side of the air box says aFe. What the part number for the filter is? I don't see one on the filter anywhere.

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Ford 7.3L Power Stroke (1999-2003) :: How To Remove Transmission Cooler Line

As explained in the photo annotations, I can't figure out how to remove this line from the radiator so I can remove the radiator for cleaning.

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Ford 7.3L Power Stroke (1999-2003) :: How To Remove HPOP Reservoir Cover

I need to get the HPOP reservoir top cover off so I can drill/tap a gauge probe into it. I see torque-head bolts, and a few long bolts that go all the way down into the HPOP.

Unfortunately I cannot get two of the torque-head bolts out because they only un-thread several rotations before the heads of the bolts hit the edge of the fuel filter canister/bowl.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 - Smoke On Cold Start - Oil Filter?

2000 F350 with 340000 on it, have had it for the last 140000. It's an old service truck from south west gas with one owner in between them and me and he put about 5000 on it. I have the big cylinder open air filter, billet compressor wheel, 4" exhaust all the way and an Edge tuner. Don't have any codes I can pull with the tuner. Have been good to me so fare only need regular maintenance, but always had smoke out oil filler with a little pulse.

2500 ago I changed oil and add 1/4 of Lucas oil. 3 days ago when I started in the morning it smoked white smoke out the exhaust as a steam train and idle rough, but cleared up as I went down the street and will do so every time I start cold or warm. Ok, might need new GP, did that yesterday yet the same. Now I start checking stuff and have smoke out the oil filler as a steam train so the cap won't stay.

I know it sound like alot of problems, just try to verify some of them. The smoke out oil filler is blow by? The smoke on start up is that related to bad injectors? Can a bad injector dumping fuel create the blow by? Coolant level ok Transmission fluid level ok Engine oil Rotella T6 added 3 quarter in 2500 miles. I do not have a scanner or any other advance test tools.

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Ford 7.3L Power Stroke (1999-2003) :: Oil In Air Intake Going Back - Crank Case Filter?

I own a 2003 E450 (transit bus conversion) with a 7.3L w/ California emissions. I recently noticed I have a considerable amount of oil in my air intake going back all the way to my turbo starting where the crankcase breather tube attached to the air tube. The breather seems to have some sort of filter housing that is attached to the top of the valve cover. I removed it and it appears to be fairly heavy as in if it's a filter, perhaps it's full. If I'm getting oil into my air intake from where the breather tube comes off that housing and joins in my air tube back to the turbo, could that filter or housing have gone bad? It appears to be a dealer stock item only for 225. I've saw on the web people posting "reroute kits" for the 6.0L but nothing for the 7.3. Does this part simply need replaced or could I be facing a separate issue as to why I'm getting oil in my air tube?

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