Ford 7.3L Power Stroke (1999-2003) :: Suddenly Not Starting?
Sep 13, 2015
'99 F-250 7.3 PS 2WD Automatic 246,000 miles
Jumped in my truck a bit ago and it wouldn't start, although it is turning over. The "Wait to Start" light is not coming on and the Overdrive button on the shifter is lit up OFF and won't change with me pressing the button. I've checked all the fuses under hood and inside cab with multimeter and everything checks out ok.
Also, when it was raining last week I found that when I turned on my windshield wipers the truck would die. My solution to get home was to just flip it back & forth real quick every so often so I could see out the windshield.
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'99 F-250 7.3 PS 2WD Automatic 246,000 miles
Jumped in my truck a bit ago and it wouldn't start, although it is turning over. The "Wait to Start" light is not coming on and the Overdrive button on the shifter is lit up OFF and won't change with me pressing the button. I've checked all the fuses under hood and inside cab with multimeter and everything checks out ok.
Also, when it was raining last week I found that when I turned on my windshield wipers the truck would die. My solution to get home was to just flip it back & forth real quick every so often so I could see out the windshield.
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Here's the story. Truck has showed no signs of rough running. Wife drives truck around town. Truck up to temperature and doing fine on a 90 degree day. Stops at red light. Makes left turn engine light comes on truck seems to be running on 4 cylinders. Pulls over light goes off engine idles perfect. Pulls back on road light on no power. Gets truck to a local friends house lets it sit til I get off work.
I check for codes get p1316. Drive truck toward my house no problems for 4-5 miles then does the above with me. Limp it home. I know it is pointing at a wire problem to injectors and or IDM. Did a buzz test passed fine. Plan on pulling valve covers and looking for the usuall things. Any thing I am missing? What will a kOEO test tell me? Should I run one? How common is IDM to go out? One last thing just put a rebuilt transmission in it 3 days ago may be unrelated it seems to be doing fine.
2003 f-350 cc 7.3.
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I was driving today and all of the sudden the dash went dark. No odometer, power windows, radio nothing. As soon as I touched the brakes it went dead. Wouldn't restart and all I could hear was a constant buzzing coming from the fuse panel by my knee. Let it sit for five or ten minutes then it would fire up and run good then do it all over again. The second time the truck had no power. I put a jump pack on it and fired right back up. After the the third time I called a toe truck. I'm guessing it is a electrical/charging issue.
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I am a cummins owner who just got a 2002 7.3 last week. It drove great for 200 miles then suddenly died last night going 60 mph. It sat overnight then started up and drove 10 miles then died again. I changed the cps and still no start. I changed the oil and let it sit overnight and it started this morning and idled for 5 minutes then died again. I have tried unplugging the ipc and still same no start situation. I plan to check the hpop level today to verify it is full. I also checked the nut on the ipr and it's electrical connection.
I am just a shade tree at best and would love some direction on where to look. I don't have any scan equipment to check pressures. Am I correct in thinking it is a bad ipr?
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Comming back from hunting today my truck suddenly lost power and stepping on the accelearator had no effect at all. We were on the highway thru the mountains but on a fairly level stretch for a few miles. Managed to pull the truck and toy hauler over and the engine was running fine but stepping on the accelerator had no effect. The check engine light came on every time I stepped on the throttle and went out when I released it. It started fine but no throttle response. Switched around a bunch of relays and checked the fuses and still nothing.
Not liking my parking spot i tried to see if it would move down the road at an idle but it would not. Then I thought to try it in 4 wheel low and as the shoulders were soft it wouldn't move forward so tried reverse and went back a foot, forward again and moved a foot and a half. did this several times and all of a sudden the throttle responded, took it out of 4 wheel and it ran fine all the way home. What would have caused this? I was ready to call a tow truck which would have been several hundred dollar bills for where we were and with the trailer
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Ok after rebuilding trans and being down a couple of weeks, I went on my 1st run since completing. Noticed when I started truck this morning it didn't turn over as fast as it was. 30 miles down the road Airbag Light comes on, and then volt meter dropped to 8 volts. Got stopped with truck still idling checked everything I had the tools to do so for. Decided to get back to my shop where I had tools, and 5 more miles and 55 mph truck just shuts off. Lost all power, truck would only click. Put my booster box on battery and gauges went back to normal but still wouldn't turn over but maybe once? Only place within a mile of my location was Walmart. Bought 2 new group 65 batteries, installed them and Shazam cranked right up no more problems. Short of the story bad batteries that checked Good with a load tester don't mean squat!
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This started about 6 weeks ago. While sitting at a stop light the motor cut out. After some research I replaced the cps. Truck ran fine for about 3 weeks, then shut down again while pulling into the driveway of a store. Replaced the cps again (this time with a ford one). Ran fine for another 3 weeks, then shut down again on the freeway. No CEL on any occasion.
It's just like someone turned the key off. No rough idling at all. No smoke during starting or driving. When it shuts down, it will not start again for 20-30 minutes, no matter how many time you crank it. It will just turn over, no sputter. When it fires up again there is no air in the lines either, it runs like nothing happened.
I'm now thinking it might be a ipr issue...is there a way I can check myself or does it need to go to the mechanic? Or is it something completely different? This is my mother in laws daily driver, 178k. She does not drive on the freeway, 80% of the mileage is city driving. What could be going on?
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Well a few days ago I pulled up to a gas station on my way to work for some coffee and since I leave for work before 6:30 AM my headlights were on. Well only the running lights were working. Well I shrug it off and later that night I come to the realization that both headlights weren't working. I tried the high beams and they do work. I also pulled both bulbs and both the filaments on each bulb seemed to be intact. What could cause this? I checked fuses 9 and 11 under the hood and they were both fine. I'm kinda at a loss right now.
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Here's the situation - 1999 F350 with the 7.3 PSD, crew cab, auto, 4X4.
The truck runs fine in good weather, but if it's raining or snowing, it will suddenly die - and by that I mean lose all power as though you turned off the key. There's no warning. It lasts for a period of time, and then the truck will restart - most of the time.
It's seems like it should be a pretty simple/obvious electrical problem, but I've had the truck in to two of the best diesel shops in town, and neither has been able to locate the problem, in spite of countless hours and some pretty big bills being racked up.
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I have a 99 F450 bucket truck. I was up in the bucket when the engine died suddenly. It turns over but won't fire. I have no dash warning lights now either but everything else seems to be working. Lights, radio, annoying beeping sound from the key left in the ignition, etc. There are roughly 5 or 6 fuses in the panel to the lower left of the steering column that don't have power to them. Are they all supposed to have power when the ignition is on? I checked the fuse panel under the hood and all of the fuses that have 12V to them are good. There are a few small ones that don't have power to them but I don't think they do all the time.
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so all of a sudden I put my blinker on and it was flashing fast. My first response was to check if a bulb is out, not the case. Five minutes down the road my brake lights stopped working and the 3rd brake light stays on.. when I put a blinker on the rear lights and 3rd brake light and the lisence plate plate lights all flash at once.
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About 10 days ago following a heavy rain, I went to start my truck. It made a series of clicks and chirps, and acted like there was no power. Like dead battery or something. After fiddling get with the key and trying to figure the issues, all the sudden started normal door chimes....and truck started...no issues after that for several days.
Had another rain storm...same issues only this time took longer to get it to act normal. Once it did....no problems till today. This time wasn't a big rain...still acting weird. Battery's have power. ..it's not a battery or alternator issue I'm sure. Seems like a grounding issue if I had to guess....but can not tell where...or if that's really it.? No codes or lights once it acts normal.
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I want test my fuel pressure. What is a good gauge or kit to buy? My truck has lost power towing and is now starting to miss a little. I'm wandering if i my problem is in the tank. Is there a good scan tool that would diagnose things too?
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I was driving from my house the other day when the engine suddenly cut out and the dash went blank. there was no warning, it was like someone pulled the plug.
-When I turn the key to the first position (Acc) all the accessories work as normal. the lights, radio, windows, ect all work like normal.
-When I turn the key to the second position (run) nothing changes. no gauges, no dash lights, warning lights, and no (wait to start) squiggly line. only thing I hear is the high pressure pump on the engine cycle.
In the third position (start) the truck will turn over but will not start.
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I have a 2001 f350 dually diesel, I was driving it with no problem and all of the Sudden it die when I was checking the problem I not that the fuse for the diesel pump was blown immediately I replaced it and as soon I turn the key on it blew it right away I fol the wires from the pump to the fuse box and there is no wires grounding so maybe I can get a little bit of info to find the source of the problem
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I have a 2002 ford excursion. I know they have cali emissions. It runs fine then suddenly dies while driving. We've replaced the glow plug switch and relay. Neither one fixed the problem. we washed the motor a while back and it fried the programmer wiring.
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Have a 7.3 powerstroke won't start.. I have went through tons of parts check everything I can think of. I have put icp, our, fuel pump, fuel pump, injector, glow plugs and relay, fuel and air filter. new starter, new valve cover harness. HPOP is good and compression is good?
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My dad has a 99 F250 with a no start issue. Everything was starting and running fine one day. The next he gets a no start. Cranks fast and fine but wont fire up and start. He has a scangaugeII hooked up to it and his oil pressures and volts look fine. His tach moves when he is trying to start it. He checked the icp sensor and it had oil through it so he replaced it with a Ford part. Unplugged it and the scangauge pressure goes up but no start. He also replaced the ipr with a new Ford one just in case. He checked and is getting low pressure and high pressure oil. I am having him check the fuel heater fuse #22 to make sure it is not blown. He had the block heater plugged in all night along with a battery charger to make sure they are topped off as well. We have gone through a couple of the checklists on this site for a no start condition but nothing has solved it yet. If you need any info off the scangauge let me know and I will post the exact readings. I think he is sitting at about 200k on the motor. No major issues or problems until now. He is currently also pulling the ICM to check it out as well. No codes are being thrown.
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I am fairly new to powerstrokes, but have a general understanding how the 7.3l operates, and how the fuel system works.
The problem i am experiencing is a crank, no start. The truck has been great for the year and a half that i have owned it. Always cranked great and never any starting or running issues. One day upon cranking, i started the motor; it started normal running good for a minute until the motor suddenly started shuttering and then the motor shut off, happened rather quickly. The truck started up immediately after that and died....repeating the shutter until dead. Now the truck will not start.
Specs on truck:
2002 7.3l
230,000 miles
Manual transmission
Here's what i have replaced so far:
New parts include:
IPR (motorcraft)
ICP (motorcraft)
EBPV (napa)
CPS (napa)
IDM (reman)
Here are some of the diagnostic values i have collected during cranking: (FYI: i am a little confused on what the values mean and what they should be in order for the motor to start):
ICP: 2218 psi
ICP duty cycle: 41%
EBP: 265 kpa
battery voltage: 12.0
Rpm: 355
Things i have checked so far:
Oil is new and level is good.
WTS light cycles as normal.
Fuel bowl is full and over flows with cap off while cranking.
Fuel tank is above half.
Glow plug relay is good.
I was throwing a code for the PCM, but i removed the bully dog tuner and the code has since cleared.
HPOP oil is an inch below full.
I made a gauge set and dead headed HPOP yielding 1500psi.
Upon cranking i am seeing some smoke, i guess, but its kind of hard to tell from the drivers seat.
This is where i am at so far. I don't have a way to buzz test the injectors or tell if they are leaking past the orings. I have the valve covers removed, but i have been putting off pulling the injectors to replace the orings.
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I removed the driver's side glow plugs and injectors and put new o-rings and coppers on the injectors and reinstalled them. Then I tried to suck out the fuel and oil which had glugged into the primarily #8 cylinder and got no oil out.
Then I used a bump switch to push the oil out the glow plug holes and got no oil out of them. Then I did a compression test on the driver's side cylinders and installed new Motorcraft glow plugs.
I have not spun the engine since and it has been about three weeks since I did the compression test.
Tomorrow I am completing my hutch mod and reinstalling the fuel tank.
Did spinning the engine without the glow plugs in, force the oil and fuel out the exhaust valves?
Should I do something else to prevent hydrolocking before starting the engine?
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