Ford 7.3L Power Stroke (1999-2003) :: Steering Wheel Too Spongy?


Apr 18, 2016

I can take one finger and spin my steering wheel full left and right. There is no Resistance at all. Very scary to drive. Would it be the steering box. I am supposed to be at a military school tomorrow need to fix asap.

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Ford 7.3L Power Stroke (1999-2003) :: Leaking Power Steering Under The Wheel Arch On The Driver Side

Initially had indications of a leak under the wheel arch on the drivers side.

About 3-4 months back replaced both PS lines and the leak stopped - briefly (maybe a couple a weeks).

Now the leak is back, but what's interesting is I lose more ATF fluid on a single long haul run than I do running round town for 3 weeks. I can't work out where the leak is coming from to identify what else to replace - short of just buying a pump and reservoir and replacing them as I've already done the hoses.

My turbo cooler pipe was hard up against the old PS pipe where it entered the side of the reservoir until I did the replacement hoses. Now I have it out the way but I'm wondering if it's caused some unseen wear or damage.

If I just do the pump to see if that works are the reman units any good out of Autozone or O'reilly's?

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Ford 7.3L Power Stroke (1999-2003) :: A/C Leak Coming From Metal Tube Going Into Spongy Area

So after a hot drive yesterday we thought to do some googling about our clutch cycling on and off so fast. Yep, the airgap was out of spec. Fixed that.

Then we added some refrigerant to the truck. The truck is "new to us" and this is our first summer with it so not sure what might've gone on previously with the AC. Didn't take long to find a rather sizable leak. :P

See that metal tube going into the "spongy" area? Yeah, that's where it seems to be coming out. That tube is the only one that's cold, the rest are ambient temp. We fix a lot on our jeeps, but the AC system is naturally a bit out of our wheel house since it's not something you normally tangle with. Is this an easy fix? Or do we need to take it in to get serviced?

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Ford 7.3L Power Stroke (1999-2003) :: Airbag / Steering Wheel Removal

Having searched I believe that I need to remove two torx screws from the back of the wheel to remove the air bag. These have that damned protrusion in the middle so I'll have to find and buy a torx driver just for that job. What size is it?

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Ford 7.3L Power Stroke (1999-2003) :: F250 - Steering Wheel Really Loose

Just bought a 1999 F250 7.3 cab and a half standard 266k miles. The steering wheel is really loose. Not loose as in turning the wheel to turn the tires but like moment up and down and side to side. Are there bearings to replace?

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Ford 7.3L Power Stroke (1999-2003) :: F350 Lost Power - Fuse Panel Under Steering Wheel Shorting Out

So I have a 1999.5 F350 diesel and the fuse panel under the steering wheel is acting up. I was driving my truck home the other night and I lost power and my truck shut off. I have had a problem in the past with the #30- 30 amp fuse ( controls the PCM and glow plugs from my understanding) that is under the steering wheel, I replaced the fuse and everything started working normally again. Until the other night when my truck shut off, so I replaced the fuse the truck drove again for 20 feet died again, I was able to hold the #30 fuse and allow my truck to start up again but would eventually killed the PCM and shut off again and would not start up due to what I believe the fuse location shorting it out and killing the power to the PCM preventing me from starting it up again.

I had my truck towed home and charged the battery and it started up fine the next morning. If I push on the #30 fuse my truck the shorts out and kills the power, I do not know if this is normal? The fuse is sitting loose in the fuse holder is there anyway making it fit tighter to prevent it from being so loose? I have read every other post online about the problems and tried everything they have recommended but still can not figure out what was wrong with my truck. I disconnected the fuel filter heater, and also the wastegate solenoid to see if that would prevent the truck from shorting out if I pushed the fuse it did not work.

What the problem could be causing the #30 - 30 amp fuse to be shorting out preventing everything from working? Or how to test the fuse panel and all the relays?

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Ford 7.3L Power Stroke (1999-2003) :: Oil Leaks - Lots Of Slop While Turning Steering Wheel?

Steering wise, it seems very likely that I'm due for a steering box. Lots of slop when I turned the wheels back and forth. Also, as per the seller, it seems like the the wheel bearings and ball joints are in good shape.

The sway bar end link bushings are smoked, so those need replacing. As for oil leaks. I'm thinking it would be best to pull the motor. It looks like this engine has had the pan off, but I do believe I have a front pain leak. The crank case breather is going into the intake which is annoying. And I believe the intercooler is full of oil, explaining the mystery oil leak by the passenger side intercooler boot.

Couldn't see any oil in the valley of the motor but I see oil coming down the down pipe of the exhaust, out the bell housing of the motor and dripping from a weep hole maybe 8 inches down the transmission as well? Seeing as to how I'm not sure what clutch I have, it make sense to pull the trans. And If I have the dreaded oil pan leak and a intercooler full of oil, why not just pull the motor? I'd also like to trim out the front panel for 05+ head lights and clean up the wiring on this thing. Found a cheesy electric compressor for a small horn. Sounds like a clown horn, no kidding.

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Ford 7.3L Power Stroke (1999-2003) :: Steering Wheel Wouldn't Return But Had To Bring It Back

Just recently i have noticed my truck acting up. the other day at about 10 to 20 mph i made a 90 degree turn and noticed my steering wheel wouldn't return but i had to bring it back. than this morning the same thing happened. I made a 90 degree left hand turn and it happened again. the truck wanted to keep going left but i kept turning right. it almost feels like my power steering pump is going out. The pump was changed about 4 years 90k miles ago. I'm curious to see what others have to say. What could it be????

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Ford 7.3L Power Stroke (1999-2003) :: Whine From Steering Wheel When Turning / Brake Pedal Is Mushy

2001 F350 XL... Fitting on PS pump broke and I lost PS and PB with fluid everywhere. Replaced the hose with a new one from Autozone and I have no noticeable leaks.

I know I lost more than a quart but I could only add less than a quart (Mobil 1 Synthetic ATF). I'm also getting a whine from the steering wheel when I turn stop to stop. The power steering is back and there are no leaks (that I see) but the brake pedal is mushy. I've pumped and turned stop to stop for a while. Do I have to bleed the system like I'm doing a fluid flush? I hate to waste the synthetic fluid that I changed about two years ago.

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Ford 7.3L Power Stroke (1999-2003) :: Front Wheel Making Screeching Noise - Lost All Steering?

Ok, so I leave the fire station this morning headed home and my steering felt weird. About 1/2 mile from home I hit a bump and my drivers side front wheel started making a screeching noise. I stopped and looked out the window and it appeared fine. I limped home and as I pull in the driveway, I lost all my steering. I look under the truck and this is what I found.

Not sure what to do. This is my daily driver and neither of my 2 mechanic friends will answer their phones.

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Ford Super Duty (1999-2016) :: Power Steering And Brakes Are Spongy

I have a 2002 f350 Super duty, 7.3. After I changed out the power steering box, I did bleed the system, I have now power steering and the brakes are very spongy. Any thing to check prior to replacing the booster? I have been told the power steering is probably just an alignment issue and I should bleed the brakes.

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Ford 7.3L Power Stroke (1999-2003) :: Steering Intermittent Or No Power Steer

My 7.3 power steering is acting up. Feels like I am up against a rock. At slow speeds like parking lot maneuvering I struggle to turn wheel. Then all of a sudden I'll get power steering back and wheel will rapidly turn. Freaky.

Brake pressure is fine. They shutter pretty bad even with the new rotors I just put on but they have good pressure. But the steering is intermittent or no power steer.

I saw online to run engine at 2000 rpm and try steering but no change. Still no power steer. There is fluid in reservoir. There is fluid seeping up steering column from steering box. No clue if this is related or unrelated.

How to troubleshoot further. I hate throwing parts at problems before truly diagnosing. Also have pretty aggressive lurching during turns in four wheel drive. It's present on dirt road but worse on pavement. Don't know if this is related or not.

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Ford 7.3L Power Stroke (1999-2003) :: Replace Power Steering Pump?

So, I'm replacing the Steering Box today and read an article that said you should replace the pump at the same time. what do you all think?? I have clear access to it now and they are not all that expensive?? Or are the ford one's bullet proof and leave it alone???

I don't have any leaks and it feels ok I guess..just pushing close to 200K on it.

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Ford 7.3L Power Stroke (1999-2003) :: No Brakes Or Power Steering

I've got an 01 7.3 lariat 4x4 with an 03 7.3 engine in it (long story behind that) but basically I noticed one day I had a hissing underneath my dash and my brake pedal was a little spongy but my truck stopped, well before I could get it to a shop and checked out it went bad. Coming up to a stop sign and as normal hit my brakes and right before it came to a complete stop the pedal shot to the floor and I lost power steering as well as brakes and went rolling out in the road and almost got hit. So it's been parked ever since and I have changed the hydroboost, the power steering pump twice, flushed everything and bled everything and still nothing, can't even find any leaks. What to even replace now or whether to just take it to a shop and spend another small fortune.

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Ford 7.3L Power Stroke (1999-2003) :: Power Steering Need Flush?

I have been noticing my brake pedal is very firm on and off also my power steering seems to get harder to turn than other times. But today i was sitting at a few lights and could hear my power steering pump growling at me intermittently if you want to call it that.

Also sometimes my truck will pull to the left or right then it goes away if i hit the brakes again. I don't see how the hydra-boost system would do something like that. But its not the slide pins because i just greased those along with new brakes and rotors all around at the beginning of winter.

I noticed when I grabbed my fluid lines going to the hydra boost from the power steering pump they seemed to rattle very rough so that makes me wonder if the pump isn't going out. How are the brakes supposed to be on these trucks? nice and soft? rock hard?

By the way truck is an 02 with 144k on it

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Ford 7.3L Power Stroke (1999-2003) :: Power Steering Loss Intermittent - New Pump?

I have a 2000 Excursion. This weekend, I noticed some intermittent failure of the power steering where it seemed like the pump was not engaging and then would all of the sudden. Deciding to try to head off a failure, I got a reman unit from Oreilly and installed it this morning. It was fine when I tested, had good brakes and went locked to lock quietly without fuss. Let the house and within a mile, I lost steering and brake assist. I stopped and turned around, but what I am noticing is that at idle, I have no power steering, but when the RPM's are up, I do.

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Ford 7.3L Power Stroke (1999-2003) :: Power Steering Only Working When Turn It To The Left

My power steering is only working when i turn it to the left. When I turn it to the right i have to get a 1/4 of a turn in until the power steering takes over. So i get under my truck to discover what seems to be a piece of my tranny missing. How screwed am I ???

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Ford 7.3L Power Stroke (1999-2003) :: High Pressure Power Steering Hose

My high pressure power steering hose just blew at the "B" nut at the pump. Meaning, the fitting is still in the pump but the line is out. Do I need to replace the whole line or is there a retainer I can swap out?

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Ford 7.3L Power Stroke (1999-2003) :: Power Steering Line / Noise Reduction

Ever since i bought my truck i have had a bad power steering whine. Replaced the pump and its still there. I got the truck in 2006 and think i replaced the pump in 08 maybe. Anyway I've purged, bleed, changed the fluid. Pulled a vacuum on it and still no luck. So I've just dealt with it for 11 years.

Well i can remember reading something somewhere about ford up-dating or redesigning one of the power steering lines that was causing this noise.

My father inlaw just bought a 02 and its so pleasant not to hear that when riding in his truck. It made me want to investigate the matter. SO if its as simple as a updated line I'm buying one asap. He got rid of his Chevy because of the reliability I've gotten out of mine.

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Ford 7.3L Power Stroke (1999-2003) :: Lost Power Steering / Refill Reservoir?

I lost a hose in the driver side front wheel well this morning while pulling RV to a campground. By the time I got there and got the RV disconnected, I lost all power steering. I reconnected the hose using a zip tie and have a friend bringing me fluid to refill reservoir.

Is my pump toast now? Can I refill the reservoir and prime the lines and be good to go?

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Ford 7.3L Power Stroke (1999-2003) :: Power Steering Pump Camp Keeps Coming Off

My power steering pump camp keeps coming off. Almost like it's got too much pressure. I'm stumped as to why but it makes a mess whenever it comes off.

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