Ford 7.3L Power Stroke (1999-2003) :: Starts Rough Like A Misfire
Jul 31, 2015
Am I looking at a faulty injector? No codes but in A.M she sure sounds like a mis fire( ?) then after warm up 2 mins later she is happy as a clam. What gives? I do use DK regularly. BTW the temp here in A.M is about 65...
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If I don't keep her plugged in she starts hard, bucking etc. I'm thinking GP or GP relay but I`m not getting any thrown codes. Talking about *30-*50 outside, when its warm starts normally.
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I have an issue with my 7.3.... the truck will not start if it sits overnight without being plugged in, even in 65 degree weather. It starts and runs with a rough idle for about 10 seconds after its been plugged in for an hour, after the rough idle is gone it runs great .. it will Stat back up as long as the truck is warm (70+).... I've replaced the batteries, glow plugs, starter (it was going bad) and fuel filter. .. also replaced the gpr today. ....
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On the way to work, the truck seemed to have a miss at idle and the CE light came on. Long crank to start leaving work, and truck starts losing power and eventually died. No smoke while it was losing power. Towed it home and checked the fuel pump and lines for blockage and found nothing.
2003 7.3 F-250 430K miles
strong cranking but no start no smoke out exhaust
Oil changed recently
IPR changed
Both UVCH gaskets and pigtails have been repaired.
ICP sensor and harness changed, also disconnected no change in cranking.
fuel filter changed today (no oil in bowl)
3/4 tank of fuel
dash gauge for lpop goes up to normal range during cranking and oil light turns off.
WTS light comes on and turns off as normal
tach gauge moves up between 100-200 during cranking
fuel pump turns on and pressurizes system like normal and turns off.
Ordered AE for the truck, and it directed me to the passenger side bank high open. Fixed the harness on that side and still nothing.
Sent off the IDM and it passed with flying colors
So now i'm leaning towards the HPOP, but would hate to fork over the cash for it and still not get anywhere. I'm going to take the valve covers back off and check the discharge ports for the injectors tomorrow.
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I started my truck this morning and drove it quarter of a mile down the road to get some food letting it idle while in the drive through. While pulling away from the drive through window it started idling ruff . I drove it to the hotel and it ran perfectly normal until at a stop light and it started skipping again. If I put it on high idle it really starts skipping. Above 1500rpm it stops. What do you think?
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My 2002 f250 starts but has no throttle, I did replace the throttle body, still no luck, i did find a wire on the shiffter that had a bad spot , fixxed it still no throttle, code reader says it passes with no codes, I disconnected both batteries and waited 15 to 20 min, reconnected them, started the truck and let it idle for 20 min so what do i need to do now. I just cant figure it out....
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I am a longtime 7.3 IDI guy with an 88 F350 crew so i know about diesels. But this is my first electronic diesel. I picked up a 2001 F450 2wd auto 260k miles. it used to be my work's truck but was stitting for a year and now i got it in "non running condition"
I towed it home and got it started by replacing the batteries and using the block heater.
As expected it took a few tries of long cranking to run the first time. runs pretty good and no smoke. what surprised me is it still takes about 5 sec of cranking to restart each time when warm too. any direction you would look with those symptoms? HPOP, IPR?
i am pretty sure the glow plugs all work because mechanics had replaced all that stuff. but i know back when the truck was last used it would still never start cold unless plugged in (even in summer).
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I have a 2000 F-250 7.3 L Diesel w/200,000+ miles on it.
I use the truck for snowplowing and last snowfall one of my employees broke the overdrive switch on the PRNDL shift lever. I just replaced it and as I went to start the truck I had just turned the key to run in order to let the glow plugs warm up and the truck attempted to start itself.
As it was running I could hear the starter continue to run although I never fully turned the key. I have since then replaced the ignition switch and the key lock cylinder. That didn't fix the issue, I then pulled the fuse box that is inside the cab of the truck to inspect the GEM module. Other than lots of dust there was no corrosion or any see-able issues with the module. I cleaned all connections thoroughly and even applied a little dielectric grease to the connections.
Still has the same issue, I ran a voltmeter to the trigger wire on the starter relay and it reads 10V when the key is turned to run. I believe it should not read any voltage until the key is turned to start. If I have the trigger wire on the starter relay disconnected the truck won't start, obviously. I don't believe the starter relay is bad because it does start only when the key is in the run position and it has never attempted to start without the key.
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I have a 03 7.3 runs like crap. buzz test says cyl 2 and 4 have high to low side open. the only code that's hard is p1316. it also says cyl 1-3-4 fail balance test but not always some times only 2 fail.... I ohm tested injectors all the way to the idm and all are between 3.1 and 4.2 ish. So I guess I can rule out wiring. it smokes pretty bad if I rev it. it was running good till I parked it for 2 days. I did put HSS in oil 2 weeks ago to try clean out little rough acceleration. I did find my ipr nut fell off and spacer ipr was just floating around on the shaft I put that back together it was laying there.
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Trucks been running perfect for 11,000 miles atleast. its last issue was a bad turbo but that was my fault. No issues whatsoever since. 10 miles down the road from work last night truck had a slight miss in between 55-60 for four or five seconds, I put the pedal down and brought it up to 75 or so just to see if it was my imagination and it felt fine so i wrote it off. It ran fine to the house we're working on i wanted to check on before I got home.
Parked it, it idled down to 650 before it came back up to 750 and it never does that and sounded different then it usually does. so i felt something was definitely up. i shut it off, was at the house about a half hour before i decided to head home, started and ran fine, three miles down the road the slight miss came back, it seemed to go away if i got on it pretty good and when i let off but just cruising with slight throttle it had the slight miss.
Got to my road where i had to slow down and turn and it idled down and died. I coasted over, unplugged the icp sensor and it cranked for 10 seconds or so and lazily came back to life. I got it home running decent and parked it. Scanned it with my old super chips tuner and it came up with a p0340 camshaft position code.
Matched my symptoms i felt so this morning i decided id go back to work and grab my spare out of my wrecked truck. truck started and idled perfect. made it to the end of my driveway before the miss came back and then it just died. took the car to work, grabbed my spare camshaft sensor and my maximus scanner, came home scanned it, no returning p0340 cam code but i swapped the camshaft sensor anyway and watched icp and ipr data, the ipr voltage is where it should be and rises while cranking while cranking.
ICP is climbing to almost 3,200 psi and it will begin to run when it peaks out. she'll fire for 45 seconds after 25 seconds of cranking or so and then it'll just die. if it sits for a few minutes it takes a few seconds of cranking before ICP will come off of 0. I've come to the conclusion that it is making high pressure oil it is just dumping it as fast as it can make it. I changed the ipr out because that can do it, it didn't change anything so I'm on to believing an injector is dumping it as fast as possible.
Is it possible for something to come undone inside the injector to make it dump high pressure oil or will a bad o ring cause this? i'm leaning towards a failing injector as when it does fire and run its definitely misfiring and i just put new o rings on them when i swapped them over from my wrecked truck but that was like 45,000 miles ago as well..
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I have changed pickup filter in tank and cleaned 2 tube filters in tank i thought that would fix it.
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So when I bought the car, it had a check engine light. I had it checked it said cylinder 5 misfire. I assumed it was the glow plug so I bought it and replaced the glow plugs myself. Check engine light went away for about a day then came back on. Got it checked again and still said cylinder 5 misfire. This is my first diesel and I'm clueless as to what's wrong. Any way to check what's wrong myself?
Also just to double check, the cylinder number is 1, 3, 5, 7 for the passenger side front to back right? And 2, 4, 6, 8 for drivers side? And front to back means when looking at the front of the car? 2001 7.3 Excursion Limited with 232k miles...
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I have a 2003 F250 7.3L. I put new injectors in my truck four months ago and all of a sudden, I have 2 cylinders not working correctly, making the truck to run really badly. I sent the 2 injectors from the bad cylinders back for warranty and they replaced both of the injectors but nothing was wrong. I put them in and the truck still runs badly. I have a new fuel filter, new ICP, new CPS and glow plug relay. I cannot drive the truck, it smokes white at idle. I can unplug each injector at a time and cyclinder 5 does not change how the truck runs
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I have a 2001 ford 7.3l powerstroke diesel. When I first noticed the problem I was towing a trailer going up a grade and got into the throttle almost to the floor and noticed a loss of power and the service engine soon light flashing extremely rapidly a few times and never came back on. I made it home, still lacking power but not running rough. I drove the truck to work the next day and the truck was running rougher and loosing power. It ran great through lower RPM's but seemed to trip as soon as you gave it over half throttle. eventually the truck wouldn't run right at all and lacked complete power. It idled rough as well. My mechanic threw the computer on it and it said injector pressure reading too high or too low.
I was told to replace the IPR on the HPOP and I did. (I also replaced the fuel filter and changed the oil). After replacing the IPR it ran great, had full power! then it began to slowly die like it did before until it sounded like it was running off 4 cylinders again. I pulled the ipr out, cleaned it and changed the oil again. It seemed to clear it up for an hour and ran great but then began ran rough again. I also replaced the CPS sensor. I feel like its not getting enough fuel or something, im just wondering if it could be the ICP or the lift pump. There is no check engine light at all. Its just got me stumped because cleaning the IPR clears everything up.... temporarily.
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So I installed my chip today. It's got anti-theft, high idle, stock, 50, 75, 100 tunes.
With the chip installed the truck starts. In all tunes except "High Idle" it idles at about 1000... normally it would be like 500-600. High idle position works (1100-1200 RPM). Anti-theft position works - it kills the truck. The throttle does nothing when pressed no matter which position it is in. Stock, 50, 75 or 100.
I removed the chip and the truck runs fine. Did these guys send me one for an automatic? Or do I have the wrong computer in my truck? My computer code is DAC3 and the truck is a 2000 with a manual transmission.
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I just changed u-joints and the carrier bearing on the rear driveshaft. I now have a "howl" somewhere back there. The noise starts around 30mph and goes away around 40mph. There no vibration associated with it. The sound goes away after driving for 15-20 minutes.
I double check all my marks on the driveshaft to make sure I put it in the way it came out. I put it up on jack stands and ran it up to speed but couldn't replicate the sound that way.
The truck is a 2002 F350 7.3ltr DRW.....
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2002 Excursion, 7.3L 375,xxx miles ... As the weather is cooling off, my excursion has a starting problem for a few years.
Replaced all the glow plugs last year. We (my brothers and I) thought it was injectors, but in the summer time or if block heater is plugged in, she starts normally and idles smoothly. And no smoke and runs fine once she warms up.
When cold, it acts like 1 or 2 injectors are not firing. Have run all kinds of cleaners through the oil and fuel.....
Don't want to swap injectors just to swap parts. Would like to diagnose problem....
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I have a 2002 F-450 crew cab 2wd automatic 7.3 diesel with 298k on the body and about 120k on a Jasper engine. About a month ago I started it in the morning to let it warm up. Went to make coffee. Came back and it had died. It was low on fuel and I didn't pay attention. Played hell getting it primed back up. Now if I don't let it warm up for twenty minutes it won't run worth a flip and has been dying out. Changed fuel filter. Unplugged ICP. No change. When I crank it it will turn over for about thirty seconds then oil pressure gauge moves, then engine starts to run very roughly. It will die. I repeat a few times. It will eventually start and start and stay running. Blows whitish grey smoke until it warms up. No loss in power till CEL comes on. Still not too much loss. Sometimes it takes a long time to get it running. Sometimes it will die after I get out of the driveway if I don't let it warm up. Truck was serviced maybe 3000 miles ago. No water in fuel. New fuel filter. New air filter. It is a company truck. I work for a small company building cell towers.
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I have a 2000 F-350 dually. I am having an intermittent problem with the the OD light. The symptoms are after coming to a complete stop the OD light starts flashing and when trying to move forward it feels as if the brakes are dragging and sometimes stalls out the engine. The codes read with a Superchip 1705 are p1670,p0720, and P0503. When I shift into park, the engine rpms jump from idle to about 1500-1600. I have replaced both the differential VSS and the transmission OSS but still have the same problem.
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My truck is an 02 F250 7.3 with 280,000+ miles on it, so I wouldn't be surprised if I might have a number of things going wrong. It runs pretty good, but is still far from 100%, at least up to my standards. So the problem has been going on for the last two or three weeks and got worse today, and there were a few things leading up to it as well. I'll start off with the first thing that happened that I think might be related. It was about 6 months ago, my buddy and I were putting my new headlights in.
It was parked in his garage and we backed it out a little bit to try and adjust them. It was sitting there idling for a minute or two and just shut off or almost stalled out. Tried to restart it and it wouldn't start, tried multiple times to no avail. It acted similar to when I had glow plug troubles when I first got the truck, it would just crank and crank, but never actually kick over and start, along with putting white smoke out the exhaust. Ended up waiting about a half hour and then the truck fired right up with no problems after that, so I didn't think much of it.
Then fast forward to last week to when something similar happened. Started it up after sitting for a few days, started right up, idled for a few seconds and then just shut off. Started it back up ran for a second and died again. Tried a third time with the same result. Fourth time fired right up again and stayed running, let it run for a few minutes and was fine. Also along with this, there was a bad squeaking coming from the front of the truck, like what a belt would sound like. I have recently replaced the belt because it was squeaking and actually got chewed up and almost shredded completely apart.
So not sure why it is squeaking again, but not sure if this could be related or not. Then took it back to my dorm room to get my stuff, and then made it the hour or so drive home from school, without issue. Even went to a few stores before I went home, and shut the truck off and started it back up multiple times, again with no issues. When I drove back earlier this week it was fine until I got there and put it in park. It idled for few seconds and then cut out for a second, but then idled back up and continued to run fine. It has done that a few times as well. So it will do it on a cold start or after already fully warmed up.
Then it got worse today. Again had trouble starting it cold, same as what I explained early. Except second time cranking it wouldn't start at all, then on the third crank it started up and stayed running. But on the drive home is when it got worse. About 5 or 10 minutes into my drive, was just cruising doing at about 45 or 50, and truck just shut off, died/stalled out. It cut out and shut off for a second or two and then started itself back up and continued on like nothing happened. It scared the crap out of me the first time it happened, I was waiting for something like that to happen, but still wasn't quite ready for it.
The truck acted just like it would before you start it, with the key on, dash lights worked and the radio still worked. It did this 4 more times in similar ways, would die and then start back up, at various speeds and at roughly 5 or so minute intervals. I decided to just keep going as long as the truck would start and stay running, hoping to make it home. It did it a fifth time and this time the truck completely shut off and wouldn't restart itself. It was hard to see, as I was watching a few different things at one time, but I think it tried to restart, I noticed the tach bounce between 200-400 RPMS and then die. So I had to pull over and then restart it, fired up and drove fine. That was about half way home, and I made it the rest of the way home without any more problems.
So obviously I'm wondering what would be causing the truck to do this? I've done some reading and have a couple ideas, but not really for sure on anything. I was thinking maybe the CPS, I think it can cause a no start issue. Could ICP or the ICP sensor have something to do with it? I was also thinking maybe something fuel related, such as fuel pressure or a bad fuel pump. Any of those sound to be on the right track?
I have the torque pro app, but not exactly sure how to use it yet, and also just got access to my Uncle's Snap-on scanner, so I ran some tests and pulled some codes. How to more utilize these tools in diagnostics. I did get a few codes, but I'm not exactly sure how they might be related. The codes are pulled are:
P0470 Exhaust Pressure Sensor Circuit Fault. Just cleaned that out as well as the tube about a year ago, but I guess could be clogged again or has gone bad.
P1274 Cylinder 4 (E) High to Low Side Open. Did some reading and figured out that this could be UVCH related. At the same time, about a year ago, did new injector O-rings as well as all new Motorcraft UVCH's, so can't imagine that one is bad. Or that one could be loose, I would have guessed it would have happened more when I first did them, not a year later, but who knows.
Also pulled P1876 T-Case 2wd Solenoid Circuit Fault. Not sure if this is related at all, but also not sure what it means either. I read that it could be ESOF system related, which I do have, but I have manual lockout hubs, so maybe that's why it throws the code.
Also a few things that may or may not be related, but I think worth noting. Ever since I've had the truck the check engine light will pop on and off sometimes. It will do it on a cold start or, when I first start driving and its not fully warmed up yet. It does it most when the engine is still cold, and it almost never comes on once the truck is fully warmed up, but has came on and off more frequently lately. When driving, it will only stay on for a few seconds and more often when I'm lugging the engine or at lower rpms, and will commonly shut off if I let off the throttle.
I don't think it really comes on at higher rpms. I also have a slight oil leak in the valley of the engine, seems to maybe be coming from the front of the motor. Nothing too serious, leaves a small puddle where I park, loses enough to be at the add mark, a little before an oil change. Changed the oil about 1500 miles ago and have been able to notice a slight drop in oil level. Also I have changed the fuel filter in the last 500 miles.
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Dad has a 01 one ton with the 7.3 and isn't real tech savvy so I'm posting for him. He is the original owner and has been complaining recently about the lack of power. Particularly the upper end. He is having to downshift way more often and where he used to not have to. And we've both noticed a very noticeable shake at idle. Not a vibration but a true shake. He changes the oil every 5000 on the dot and I've gone and changed the air and fuel filter and ran hose and see foam and royal purple injector cleaner through it with no results. Truck is all stock with 225000 on it.
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