Ford 7.3L Power Stroke (1999-2003) :: Removing Brake Master Cylinder?


Jun 19, 2015

I tried to replace my brake master cylinder today but wasn't able to because of a plug

It's the black plug on the drivers side, the connector is upside down so I can't see how to unplug it I tried for an hour then got too frustrated I had to come inside

My Haynes manual says "unplug" obviously

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Replacing Clutch Master Cylinder

I am looking for a how to vid or resource on doing the job right. I purchased the complete replacement master cylinder from Napa. 2002 7.3 Powerstroke

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Ford 6.0L Power Stroke Diesel :: Coolant Dripping Off The Front Sensor On Brake Master Cylinder

Stopped after a hard pull and noticed I had coolant dripping off the front sensor on the Brake Master cylinder. Coolant level was down in the Degas bottle. Searched everywhere for the source of the leak, and couldn't see anything. Today the drip had stopped, but when I squeezed the rear heater return hose under the Degas bottle it appeared to have a wet spot form.

I'm thinking I have a very tiny pin hole, and plan on pressurizing the system to see if I can determine for sure this is where it is. Before I do though, where this high pressure leak might be coming from? Degas bottle and cap is less than a year old. Doesn't appear to be any signs of leaks around the clamps. That rear heater hose.

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Ford Super Duty (1999-2016) :: Power Steering Fluid Leaking Out Of The Brake Master Cylinder

I have power steering fluid leaking out of the bottom of the Brake master cylinder out of a round hole. Every time I pushed brakes it leaks a good amount of power steering fluid out. Why it would do this and is there a screw missing out of the hole or what?

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Ford F-150 - 1997-2003 :: Brake Bleeding After Putting In A New Master Cylinder?

...Is there anything special that needs to be done for brake bleeding after putting in a new master cylinder? I decided today to flush my system with my vacuum bleeder and now my pedal slowly falls to the floor at a light...No problems in a panic stop or otherwise, just falls to the floor slowly when braking...no leaks, so I'm assuming a master cylinder is an order....

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Ford F-150 - 1997-2003 :: 2002 - Brake Light On After Changing Master Cylinder?

ll, I changed out the master cylinder on my 2002 F-150, disk brakes front and back w/ ABS. Bleed all the air out and bench bleed the master cylinder. I have good pedal but the brake light will not go out.

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Ford F-150 - 1997-2003 :: Winded Brake Lines From Master Cylinder To Front Splitter Block?

What kind of brake line is it and if is replicable with regular brake line? I'm just replacing long line between front and back splitter block and just would like to know what is it. What is purpose of that braiding (?) at front brake lines and why they wind down instead of going straight. Part of that long line is braided too, part that go across frame.

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Ford F-150 - 1997-2003 :: 2000 - Replaced Booster / Master Cylinder / All Calipers Still Spongy Brake Pedal?

I have replaced booster, master cylinder, all four callipers, and bled the brake system a number of times on my 2000 F-150 4x4. and still the pedal is wicked spongy, is there some other problem?

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Ford Super Duty (1999-2016) :: Brake Fluid Leak At Switch On Master Cylinder

I have replaced the cruise control cut off switch and post-recall pig tail twice in two years for fluid leaks. Whats the deal do they all leak?

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Ford 7.3L Power Stroke (1999-2003) :: P0269 Cylinder 4 / P0284 Cylinder 8 Running A Little Rough

So I did a cylinder contribution test and a buzz test today. It buzzed evenly on all cylinders. Then when I did the cylinder contribution test I got these codes,

P0269 cylinder 4 contribution balance
P0284 cylinder 8 contribution balance

It has been running a little rough lately but not smoking. Seems to be chattering more than it was too. I did the FRx, HPx, CVDs and banjo bolt mods about 500 miles ago and it was a lot quieter and ran better. Just recently started running rough and a little louder. Could these injectors be bad? I did new injector O-rings about 800 miles ago. I ran the test with the engine cold and with it warmed up and got the codes both times. It seems to have a little bit of throttle flutter when holding it about half throttle while driving.

As far as I know the injectors haven't been replaced and they have 186K miles on them.

2001 F-350 Lariat Dually Supercab 6-spd manual 7.3 Powerstroke Turbo Diesel 186,000 miles....

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Ford 6.0L Power Stroke Diesel :: Small Power Steering Leak Where Master Cylinder Bolts Onto Hydroboost

2007 F350... I noticed I have a small power steering leak where the master cylinder bolts onto the hydroboost. Is there a o-ring or seal between the two? or do I have to replace the hydroboost? Been looking online for a schematic but can't seem to find one.

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Lexus GX 2004-09 :: 2003 GX470 Brake Master Cylinder Leakage

Just purchased a 2003 GX470 with 160k and after the low brake fluid light came on I noticed the master cylinder had a leak. After removing the cover it appears the fluid has leaked for quite some time as the paint has started pealing from the frame. The brakes however appear to be working correctly. Upon purchase the front calipers were seized and I replaced both front calipers.

After having someone depress the brake pedal while I watched, the fluid leaks from the end of the master cylinder each time pedal is pressed in.

After doing some research it appears there is a rebuild kit for the master cylinder.

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Ford Super Duty (1999-2016) :: 2001 - No Brakes After Replacement Of Brake Booster And Master Cylinder?

A few years ago I (for him) replaced all 4 calipers, rotors, pads, etc....things were good. Just recently he replaced his Brake Booster and Master Cylinder (not sure what led to this), but long story short everything is back together and he doesn't have brakes.

My GUESS is that the system needs a good flush, new fluid, etc....

My problem is I'm unsure how to bleed the ABS system. A few google searched indicate I need a scan tool, but is there another way? Can I jump something.

So my question, how do I completely bleed the brake system on this truck?

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Ford 6.0L Power Stroke Diesel :: How To Get Master Cylinder Pushrod Out Of Hydroboost Unit

Im replacing hydroboost and master cylinder and I cannot for the life of me get the master cylinder pushrod (which must be reused) out of the hydroboost unit. There is a spring, retainer and pushrod that I cannot get to release. I know it has to be very simple, I just cannot see how it releases.

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Ford 7.3L Power Stroke (1999-2003) :: Removing HPOP Reservoir Cover?

I need to get the HPOP reservoir top cover off so I can drill/tap a gauge probe into it.

I see torque-head bolts, and a few long bolts that go all the way down into the HPOP.

Unfortunately I cannot get two of the torque-head bolts out because they only un-thread several rotations before the heads of the bolts hit the edge of the fuel filter canister/bowl.

Any tips or tricks?

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Ford 7.3L Power Stroke (1999-2003) :: Removing Air Filter Intake At Turbo

Dumb question but how do I remove the air filter intake from the turbo Its a little oily there from a fuel or oil leak but I dont see a clamp holding it on the turbo?

Also what is the e clip? Is it the little thing holding the wastegate rod on the exhaust turbine? Can I just pull the rod up off the clip?

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Elantra XD (2001-06) :: 2003 - Brake Fluid Leak Coming From A Part Near Master Cylinder

I recently noticed that my brake fluid was leaking in my 2003 Hyundai Elantra and upon further inspection I found the leak was coming from a part near the master cylinder. I looked online and couldn't figure out if this part was part of the master cylinder or brake line or a part all on its own. I tried tightening it but It still leaks some. I read a similar post online and that it could just be that the washer needs replaced but I just wanted to check on here to see what the part is called and if I should just replace the whole thing. I included photos as well.

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Ford 7.3L Power Stroke (1999-2003) :: Way To Repair A Switch On Driver Side Master Window Switches?

Is there a way to repair an individual switch on the drivers master window switches, or do I I have to replace entire 4 switch and window lock set?

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Ford F-150 - 1997-2003 :: Cruise Switch On Brake Master Cylinder Is Bad And Causing Cruise To Not Work

The cruise switch on my brake master cylinder is bad and causing the cruise to not work. I have it bypassed with a jumper wire and it works fine. is there any reason not to do this?

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Ford Aerostar :: Brake Master Cylinder Cap Leaking

I replaced my MC cap and gasket less than a year ago with a Dorman replacement and I'm leaking again, already. I don't want this to be an annual thing! Any good quality replacement? Is there any tip or trick to get the gasket to seal better?

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Ford :: Brake Fluid Leaks From Top Of Master Cylinder Reservoir

Early 70's Ford truck. The brake MC fluid is filled but not overfilled, and doesn't leak at all when the truck is parked. It can sit there for a month and never leak a drop, parked. But when I drive the truck, even just around the block, then park, and look inside the engine compartment immediately the brake MC is dripping brake fluid. It appears the leaking mode is by the fluid somehow jumping up and coming over the top edge of the MC when the truck is in motion or when the brakes are applied. All my diy'er years of replacing brake master cylinders on Ford Galaxies, VW Rabbits, Corollas, and this truck, I've never seen this kind of weird brake problem before. On this MC design it seems there's sort of a rubber baffle inside the lid of the MC, and that's present and accounted for.

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