Ford 7.3L Power Stroke (1999-2003) :: Relay Click When Turn The Key To Crank - No Start
Aug 30, 2016
Alright so I have a 99 7.3l. One day I went to start my truck and when I turn the key to the on position all is normal and then when I turn it all the way to crank it nothing happens. I hear a relay click ann thed that's it. Me and a buddy of mine spent quite some time on going through the entire truck. The starter was replaced, the neutral safety switch was replaced and the ignition switch was replaced yet the problem is still there. We then discovered that fuse #20 under the dash keeps blowing with every turn of the key. The manual states that this fuse is a starter motor relay coil PCM ( gasoline only). So if it's gas only why is it even in there. Let me just say that I can jump the fender mounted relay and the truck starts.
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I have an 02 F250 6.8 with 51,000 miles on it. I recently replaced the battery about a week ago, and only actually drove it yesterday for the first time since replacing the battery. I drove it about 25 miles, parked, and when I went to restart, it wouldn't. The starter doesn't crank, so I mean its not a cranking issue as in cranking, and not starting. It only clicks at the relay when turning the key. It acts like when you try to use a wrong chip coded key.
All of the dash lights came on, and I can hear the relay clicking, but that's it. I swapped the relays around, and no luck. If I let it sit a while, about an hour, it will fire right up. The battery cables are tight and free of corrosion. I am curious, since I just put in a new battery, could this be the culprit? Why will it start fine cold, but not hot? I have NEVER had an issue with this truck until now.
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New to the forums, not new to fords. 1999 F350 7.3L Diesel. This has been a work truck and has seen multiple devices in and out over the years. I removed the last crap for GPS tracking etc from the last owners. The truck has worked well for a long time since until...
I'm moving slowly to a different state and so the truck got parked for 2 months. went to start it and nothing. the dash comes on and all the lights come on but when you turn the key to start the power drops and nothing.
Testing so far:
replaced the fender Solenoid
tested the starter motor and solenoid -passed
replaced the ignition switch
tested continuity of the hot and ground wires to the fender and starter and everything passed
When I shorted across the fender solenoid the starter works and tries to start the truck (unsuccessfully so far)
So the wire that goes to the fender solenoid is not working and where to trace it to and what needs to be fixed. Is there a relay or fuse besides number 30 that is in the way? where does the magical wire go so i can check its continuity?
I am stuck 800 miles from where i need to be and I am stuck here. I don't have the cash to get a mechanic and my mechanic friends are stumped. I do have a Snapon modus tester, what to do with it.
FYI the batteries are new and fully charged.
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Drove it last night around 9pm. Parked it and went to drive it again this morning around 7:30. No cold weather here or rain. Here is what I know: When I turn the key I hear a click (not a repeating click) but the engine doesn't turn over. Batteries have 12.5 volts. I put my trickle charger on them and had full charge after about 3 or 4 minutes. When I turn the key the headlights do not go dim. I put a screw driver across the solenoid on the passenger side fender and got a strong arc. When I do that, I can also hear another click that sounds like its coming from the engine. I tapped the starter a few times with a hammer, but it still wont turn over. I'm guessing bad starter.
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I have a 01 f250, I've only had it a couple of months. It has 300k miles on it and has its share of problems. I knew that going in and I just bought it for a work truck around the farm and honestly I don't expect it to work perfectly. But since I have had it there are times where it will not crank, it will only click under the dash and then a second click under the hood. It will do that in the mornings a lot and by the afternoon it will crank. I found that jumping the 2 larger wires on the starter solenoid bypasses the problem and it will turn over and crank. So I replaced the solenoid thinking that was the problem, but it still does the same thing. I know the batteries are good.
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Ihave a 2008 E 350 6.0 , while driving i hit a small pothole no big deal the van stops running and coasts to the side of the road. get her towed. The dash lights show the PATS is engaged so it is no start no crank.
The 30 amp fuse PCM power relay is blown. when i replace it it blows as soon as i turn the key. im checking for wire chafing but so far have found none.
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So I bought a Lifted 1999 F250 a couple weeks ago and last night the thing wouldn't start. The battery connections are not perfect but there's power going to the truck because it will give me the wait to start light and all. When I try to start it there's one really loud click and certain lights like the clock momentarily turn off when it clicks. Tried hitting the starter didn't work. Tried putting a jump pack to the starter and it didn't spark like expected.
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I have a 2004 Excursion with the 6.0 diesel 189k kilometers. Had an egregious delete done about 3 weeks ago. A couple of nights ago the temperature was about 10 degrees f and Whalen I started her it sounded like electrical arcing or grinding. She started and off I went. The next morning it was 0 f went to start and made the same noise and then just stopped cranking. Now when I turn to start I get nothing except the relay click under dash. I tried jumping the solenoid and got nothing. Someone told me that my ground connection might be off the starter. Problem is I can't seem to get at the starter.
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I have an 02 f250 230,000, first 7.3. I've owned it since Oct and put less than 6,000 miles on it. I have another cold crank no start. New glow plugs and Glow plug relay last weekend. Worked fine that weekend. It sat all week, then crank no start fri night, it was like 70 degrees for the high that day. Plugged it in over night and it started. Did not fire right up cranked it for a couple seconds. I drove it all day, started every time. Valve covers have 5,000 miles on them. Fuel Filter heater fuse not blown. But don't know how to check it for sure. And don't know where to go with it from here. Getting frustrated with crank no starts. No troubles found.
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I got a 2000 7.3l with 400,000 miles on it that decided to just not start anymore after I parked it for a couple days. Its always been a hard starter due to needing glow plugs but I can deal with that. it doesn't even try to fire anymore. I replaced the CPS (my tack bounces when cranking). The ICP has oil in the plug so I just unplugged it for now till I replace it.
I pulled the IPR and cleaned it really good and bench tested it with 12 volts and could here it clicking so I put it back in. I can get under the drivers door with the key on and hear the fuel pump running. I gain oil pressure on my dash gauge when cranking. I check all my fuses. my WTS light comes on . I just don't have any fancy scan tools to make this easier. Also just cause I was feeling lucky I just went out and bought 2 new batteries for it yesterday so we are good there.
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I have a 1997 F350 7.3 with standard xmission. Have not messed with it since Oct of last year. Then it would crank but no start. Now when I turn the key there is no wts or nothing the gauges move, and tach moves when cranking, but nothing else.
The cam and crank pos sensors have been changed. The high pressure sensors changed. Now when I hook it to the AE it says cannot connect to truck. Where I need to start? Have checked all fuses that I know about.
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Friend's 2000 7.3 wont start, just crank and crank tried to fire but nothing in the cold leave it plugged in and it starts leave it in a shop over night and it starts with a shot of either, he is a truck driver and the truck will sometimes sits for 6 weeks at a time this time 2 weeks before I touched it. He wanted me to install a fuel pump so I did and started the following:
Cracked fuel lines to see if I had fuel psi at both heads
I tested glowplugs they all read at 0.3 on all 8
I have power to harness as the same at both sides of the relay
RPM tach jumps
Oil psi gauge rises
Using my phone I can read hpop and 2000 at cranking (how accurate that is im not 100% sure)
All fuses good
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So I got all 8 injectors upgraded and excited when I get them back I put them all in in kind of a rush. And in that rush I left the cylinders full of excess oil. So obviously when I tried to start it hydro locked. Angry at myself. I kept trying to crank hoping it would fire and just shoot that oil out. Nope, so I went back to taking all the glow plugs out and firing it all back out. Put it all back together then tried to fire her up. Took a minute but she started and I let it run for a while. Hit the gas a few times and then it died. Couldn't get it started again. It would just crank, I checked the icp and ipr and the icp did not build above 35 psi and the ipr was at 98.04% so I just figured the o rings blew out when it hydro locked.
So I took it all back apart put new o rings on, took my time and put it back together right double checking everything. Got it all back together and went to start it, it would just crank around 160-170 rpms, battery voltage at 10.6 icp built up to 140 but now it won't build past 40. Ipr still goes to 98.04. The engine ran just fine prior to injector change, I put a new upgraded hpop prior to injector change, new ipr, icp, cps. Everything checks out, but it will not build oil pressure while crank I've killed a set of batteries then went all out and spent 350 at napa for some optima red tops. I did notice the cylinder 7 injector is the AE injector. It suppose to be in cylinder 8, idk if that's affect the oil pressure building up?
But as far as I know, I'm not building oil pressure. So idk if the hydro lock could have ruined something to keep it from building oil pressure?
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i have a 2001 f250 7.3L PSD. it turns over but will not run. replaced the CPS , starter and the #30 fuse. IPR is new and all injectors are new, new gaskets and harness and new glow plugs new batteries. still just cranks and cranks. no oil pressure build up and no tach movement, oil level is good in HPOP. What could it be?
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So back ground is as such. Truck started fine before I replaced the hpop with t500 and did the driven diesel regulated return. I have double checked everything is plugged in. Now when I try to start it cold it will just crank. Yes I get smoke and oil pressure both places. If I give it a shot of ether it will start right up and run fine all day. What am I missing? Yes I know ether bad.
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i have a 99 f450 7.3 that cranks but will not start. I did an injector buzz test but it sais no communication between the computers. it has a new rebuilt engine, new ipr, icp, hpop, water pump, and both computers.
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Found icp sensor with oil in plug and codes p1211 and p1212. Icp sensor reading 0 pressure. Changed out icp sensor. Still cranks no start check oil level in hpop resverior, check with brake clean spray nozzle and no oil on it. Filled resverior with oil. She tried to start. Had to put the charger on her and she finally lite off and came to life. Questions, how would that resverior empty out? Was it because I pulled that sensor? Is there s check valve in that resverior hanging up?
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Just tried putting a ts6 on my pcm. First time I hooked it back up I just got cranking with no start. So I pulled the pcm terminals really well plugged it back in and got nothing. I do not remember because I was kind of in a hurry if I unplugged the batter cables and back on the second time. I plugged it back in after cleaning terminals and went to start and got nothing. A loud click on passenger wheel well and then all electric in truck completely dies. I hope I didn't fry my pcm. Maybe just blew a fuse or starter relay?
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Anyway, I went out to start my truck just now and I'm getting a weird symptom.
The truck gets partial revolution and then to me it seems like the starter bendix pulls back in prematurely and this nasty clank and then a slight "zing". all within a second.
If I try a few more times, it seems to fire. But all the attempts before it fires sound pretty nasty to me.
Does this sound like a symptom of a bad starter/bendix?
A little further history, my excursion was broken into several years ago and they stole my pioneer head unit, in doing so, they forced the shifter down and since then it has been a little "loose". I'm wondering if it could be a neutral safety switch on the transmission?
Anyway, I'm getting ready to order a new neutral safety switch but wondering if I should go ahead a purchase a new starter as well?
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I have a 99 F3 50 with the 7.3 L I am done a lot of work to replace the HPOP pump and the ICP sensor as well as the IPR it cranks but does not start it will sputter and smokes but doesn't run SOS. Also there are no dtc in computer....
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I've replaced the alternator and starter recently and both batteries and the truck ran fine befor that. But it sat for roughly 2 months and now it seems as if its not getting fuel. Will start with a shot of ether but will die as soon at it burns it off
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