Ford 7.3L Power Stroke (1999-2003) :: Oil Dipstick Won't Go In All The Way
Oct 24, 2016
Pulled my dipstick out to repair the flange seal where the tube goes into the pan. Now it sticks out about 2 inches. Ive tried putting it in both ways. Now it was sitting in my truck over the front seats with the center armrest down, so it may have gotten bent the wrong way? I read a few tricks online Ill try after lunch here. I did have some vice grips on the tube to try to get it off of the flange, but I took my fingers and felt the entirety of the tube and didnt feel and dents or irregular bends. Right now the tube is held by zipties, as I had to cut the bracket off, its a long story. . . So is that something that would make it stop short? Does this truck have a 2nd tube that sticks into the oil pan or is it just the one?
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Heading back up to get the last load of antique tractors from the show and something seemed funny. 2 miles later turn into a side Road less power. Pull over. Oil everywhere. Shut it down. Nut completely unthreaded.
Get it on and tighten as best I could with a pair of channel locks one size too small. Dump in a gallon of oil. Now it is just on the stick. Start it and sounds good. Still leaking.
Called a buddy to see if he can get me. Yep sure but his wife is not happy. Something about him going to Texas at 7 am for work for a week..... Give him directions hoping he makes it since he has no sense of direction.
Obs 7.3 stops. Talk to him. He doesn't have anything better for tools on him but lives a mile down the road. Drop the trailer on the side of the road. Drive to his farm and got some better fitting pliers. Either I got too heavy handed or I cross threaded it. Stripped the nut. The flange threads look good.
Drive back to the trailer and sit intersection so my buddy doesn't miss it. Hook my trailer to his truck and get mine loaded. In the end it turned out as best as it probably could have. Pictures to follow when the sun comes up. Time to read up on the dipstick flange. Hoping a new nut and o-rings will fix it.
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The dipstick tube flange is now leaking ....
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The bolt that holds the dipstick on the valve cover. i have tried for ever to get this thing off. soaked it , got a skinny wrench on the nut underneath but think it might be stripped (1/2 inch grinded out a little). going to try and get a set of skinny wrenches tomorrow , mine bent. tried vise grips on top of the bolt and put a box wrench on the nut , and gave it my all. The damn thing won't budge.
Also, any tips on the rest of the valve cover bolts. I had to remove some from inside the fender well but barely got to them. My question is not getting these out but getting them back in. And how the heck to you torque these things??? The bolt i mentioned above is creating problem, and I only have so much time
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I had a leak at the flange several months ago. I fixed it with the diesel o rings kit. I made a trip from TX to AL with no leaking and drive it daily without leaks. But, 2 weeks ago noticed a small dribble of a leak from the same spot again - not enough to leave a mark on the pavement but any leaking drives me nuts. I applied some RTV. It worked for the 2 weeks.
Today, noticing another dribble of a leak coming through the RTV down the pan. I'm thinking the flange is bent and not keeping that o-ring sealed against the pan. I'm going to try to apply some additional RTV at the leak spot. If this doesn't work? Is that Strictly Diesel adapter really worth that kind of dough? Is pushing the OEM adapter into the pan really acceptable? Any other options?
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I have a 2001 7.3 and have found the engine oil dipstick coming out of the dipstick tube by 6 - 8 inches on three different occasions. Did not think much of it until my other 2000 7.3 did the same thing.
What causes this as afraid it will come all the way out and get into the serpentine belt.
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So on my 2007 F250 My transmission dipstick is incredibly loose. I looked in the engine bay and it is not bolted to the block as it should be and I feel like it may not be entirely seated where it should be, if it is at all. There is a whole lot of wiggle room for, but I can't see anything to put it back in place.
I've done some searching and have yet to find a whole lot of anything on how to insert it back into its space from the engine bay, is it even reasonably doable?
Haven't asked a dealer what their price is to fix it, but I'm sure it will be astronomical so I'd rather try to remedy this on my own if possible, though I am currently at school so my access to tools and work space is relatively limited.
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I know checking your oil level is a pretty easy thing but I am having a serious issue right now. I checked my oil and my dipstick has oil on it but it isn't leaving the napkin wet. Like there is oil on the dip stick but it just doesn't seem right. Nothing on the ground were I stopped at before I got home. How long will it run without causing damage?
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Last November I forgot to plug my truck in and it got down to 0, my girlfriend tried unsuccessfully to jump start it. When I got home I jumped it and got it running. I took it down to a heated shop to troubleshoot the glow plug circuit. I discovered it was not getting 12v to the glow plug relay. Also I started it and tried to back it up in the shop, when put in reverse it killed the engine, not lugged it down it was like you shut the switch off.
Also I discovered if you turn the lights on it kills the engine immediately. It will not crank with the lights on either. So far I have replaced the computer,ignition switch,batteries, and cam positioning sensor. Now comes the weird part!! I decided to get it running and pull the bulbs out of the back up lights I pulled the drivers bulb first then the passengers side bulb. When I pulled the passengers side bulb it killed the engine.
It is not my daily driver so it still sits in my shop. I have a hunch it's a ground issue but I've checked and cleaned up all the grounds I can find and it still has the problem.
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Did my first oil change with Rotella T6. I drained, replaced filter, filled with 13 quarts new. Started engine, let it idle about a minute, turned off, checked level and everything was good. Then I drove about 3 or 4 miles just to make sure everything sounded ok, and when I got back home checked level one more time. After driving, the oil level was still fine, no leaks detected anywhere, but there was smoke coming out of the dipstick hole when I pulled the dipstick. Is this normal?
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I am still failing to appropriately diagnose the problem(s) with my '03 Ford E-350 7.3L Powerstroke. This van has only 69,000 miles on it. A week or two back (just a few days back in work time) it suddenly went from running perfectly smooth, clean and wonderful to this:
- Zero power. Putting the van in gear and flooring the engine causes lots more smoke not nearly any rev of the engine and just a crawl forward.
- Lots of smoke out the back exhaust, whitish. I cannot discern wether it smells like diesel or oil (because I'm ignorant here), but the smell is very strong.
- After warming up and idling ~ 15 min I check under the coolant cap and see no signs of bubbling or disruption (from opening the cap in the coolant tank).
- After warming up there are no warning lights visible on the dash, and I don't have a computer to read codes (if there are any to read).
- I replaced the turbo up-pipes which had a visible leak previously. This did not hurt the symptoms, though no more visual leaks under the dog house.
- I thought maybe I put gasoline instead of diesel in the truck, not so.
- To do the above test I had to use the fuel pump to get gas out the tank to test. I hijacked the fuel pump output and turned the car on a few times to get gas out to a tank. The pump seemed to work just fine.
This was all very sudden which is perplexing, and, in use, the van was previously an ambulette and in my few miles with it (maybe 200-300 only) use was extremely light for such an engine/van, just driving around doing errands. I am not sure if this is relevant (no one has suggested so, yet) but before all this happened I uninstalled the rear HVAC that came with the van when I bought it. The AC lines were sealed under the hood. The coolant line was returned at the doghouse (you can see this at the beginning of the video).
At the moment the van has no power to go anywhere. I have not yet checked the CPS or IPC sensors, and understand this might be the next route in standard troubleshooting?
2003 Ford E 350 7.3L Trouble - YouTube....
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I have a 2002 7.3L Screw 4x4. Will a 03/04 6.0L instrument cluster work in this truck? The 2 clusters appear identical. I put the 6.0 cluster in and the trans temp, and coolant temp gauge will not work. All the gauges sweep when it is powered on, but the coolant and trans temp lay flat, and the check gauge light is on. All other gauges and functions work. When I put my other cluster in, all gauges work fine. Is there a difference in the VSM, PCM, or the SCP communication?
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I have a 03 F-350, 7.3L. There is a slow oil leak that only leaks after I've run the truck. In other words, it doesn't just sit and leak overnight. I'll park it after running, and the next morning I'll notice a small pool of oil, approximately 2" in diameter. The leak appears to be coming from the oil pan area. I degreased the entire oil pan area to get a better visual of where the leak is coming from. I can see oil trailing down the front of the oil pan and the rear of the oil pan. Does this sound like the gasket? Or, what else could it be? I'm praying its not as bad as I think and need to replace the gasket.
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I have a 2003 F250 7.3L. I put new injectors in my truck four months ago and all of a sudden, I have 2 cylinders not working correctly, making the truck to run really badly. I sent the 2 injectors from the bad cylinders back for warranty and they replaced both of the injectors but nothing was wrong. I put them in and the truck still runs badly. I have a new fuel filter, new ICP, new CPS and glow plug relay. I cannot drive the truck, it smokes white at idle. I can unplug each injector at a time and cyclinder 5 does not change how the truck runs
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I have a 2001 ford 7.3l powerstroke diesel. When I first noticed the problem I was towing a trailer going up a grade and got into the throttle almost to the floor and noticed a loss of power and the service engine soon light flashing extremely rapidly a few times and never came back on. I made it home, still lacking power but not running rough. I drove the truck to work the next day and the truck was running rougher and loosing power. It ran great through lower RPM's but seemed to trip as soon as you gave it over half throttle. eventually the truck wouldn't run right at all and lacked complete power. It idled rough as well. My mechanic threw the computer on it and it said injector pressure reading too high or too low.
I was told to replace the IPR on the HPOP and I did. (I also replaced the fuel filter and changed the oil). After replacing the IPR it ran great, had full power! then it began to slowly die like it did before until it sounded like it was running off 4 cylinders again. I pulled the ipr out, cleaned it and changed the oil again. It seemed to clear it up for an hour and ran great but then began ran rough again. I also replaced the CPS sensor. I feel like its not getting enough fuel or something, im just wondering if it could be the ICP or the lift pump. There is no check engine light at all. Its just got me stumped because cleaning the IPR clears everything up.... temporarily.
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Ok so the saga is continuing, not sure if its because enigma hates this mod or if I shorted something out when I was cutting the wires and mistakenly touched the ends together (protected terminal ends) some how or the monitor piece is just old and the fact that it has been my previous truck and this truck for a total combined 8+ years causing this conundrum....anyways the gauge seems to work (yay?) but it looks to read only "8"DC V?? but I know the power port (in dash) works as expected....so I am a bit lost here....one of the digits does look to be faded out as if the device perhaps is going bad and needs replacement....
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I just finished a cab swap and I'm having a little trouble. Here's a link to what I've done : [URL] ....
KOEO the WTS light, battery light, SES light all stay on and no power to fuel pump. No communication with PCM (using AE). All fuses are good, but no power to PCM fuse (#22). When I apply 12v to #22, the truck will start and idle - but poorly because I still don't think fuel pump comes on. The idiot lights all stay the same.
I did get to pull codes while it was running and got stuff like IAT circuit high (its not plugged in), fuel pump relay short to batttery, and a few other short to battery things (park assist stuff IIRC). I thought that might have something to do with the redneck idea to boost the fuse with an external power source?
Just thinking while typing, I don't have 3rd brake light hooked up yet (just thought of that, I'll hook it up first) and bed/bumper are not installed, so no tail lights or park assist stuff is hooked up. I'm also not using overhead computer, so it's not plugged in.
My next step is to go back through all of the connectors and make sure something isn't 1/2 way plugged in or possibly plugged into the wrong place(s).
Looking thru the wiring diagrams is not a strong subject for me, but I was trying to figure out how power gets to the fuse and how PCM relay works (does it complete circuit to ground to energize the coil?).
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2003 F-350 - 7.3. With the key in the on position there is zero voltage to the fuel pump. Fuel pump fuse is good. I traced the red with black tracer wire from the pump up through the firewall and to the safety inertia switch. The switch has continuity so it's OK. Then from the safety switch I traced the green with yellow tracer wire to a fuse block plug connector. Then I checked continuity from that connector out to the #40 fuel pump fuse and it's open.
So I then i checked from the fuel pump fuse to all the back connections on the back of the fuse block and there was no continuity to any of them. So I removed the back cover off the fuse block to expose any issues. I found two board mounted relays. Now, from the fuse I get continuity to one of the relay connections. So did Ford hide the fuel pump relay and make it non replaceable? Also if this is the pump relay then what circuit energizes it? I need to make sure before I replace the fuse block.
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i got a 99 F250 powerstroke with 148K on its clock, i have a couple issues that i cant find a definitive answer for, 1 just started recently, Its an automatic and when it shifts into third around 40 mph the rpms drop to 1200-1300 or so, its done it since i got it, but recently it wont accelerate like it should or used to do, i have to put it down and make it downshift to recover.
Now I have no CEL. and it is still running perfect just has very little power, I do have a 4 inch turbo back exhaust and have a TS 6 position chip with i usually run in +50hp mode, but it does this in all positions. Now issue 2 is when its 30 degrees sometimes it will not start. It'll turn over with now fire. but if i cycle the key again it'll fire right up like a champ? It has a 4 month old starter and batteries and a month old alternator and i have tried several CPS' and Contently check the connections.
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So I have a 2002 7.3 Excursion and I think it is low on power. ICP is falling on its face when on a 60 or 80 HP tune. I have some boost leaks at the plenums and will work on that but that shouldn't cause my ICP to tank at full throttle. Following are some numbers I pulled with WOT runs up a 6% grade.
16PSI BOOST
EXHAUST PRESSURE 40
ICP 1900
80%IPRDC
this is with the 60 or 80HP tune on my DP-tuner. If I ease into the throttle I get
2700 ICP with
45%IPRDC
but if I stomp on the throttle it stumbles and ICP tanks.
Running the stock tune I can maintain
2700ICP at
40-45%IPRDC
Is this my HPOP being weak, or worn out injectors, to much of a tune or a combo of all three?
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On the back of my truck I have two plugs to operate trailer lights/brakes etc but I only use one. The one I'm not using (pictured) I'd like to adapt for aux power in the trailer to operate some IP cameras. I need to know about the pin outs of this connector and what gauge wire to use between the trailer and truck. I plan on running the 12V and ground conductors from this plug through an adapter into the trailer.
In the trailer I'll have a 1000W inverter --> UPS --> TL-WR810N Router --> TL-SG1008P POE switch --> and 4 small ip cams.
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