Ford 7.3L Power Stroke (1999-2003) :: Low On Power High On EGT
Aug 27, 2015
Pulled our 5th Wheel up to a campsite we like in the Eastern Sierra, have pulled this trailer there several times before. This trip it felt way down on power and the EGT's were getting up there, I saw 1320 and it would have gone higher if I hadn't backed out of it. It had good boost 24psi averaged 17 to 20 on the steep long pulls. We came home today without the trailer and it ran just fine except once when I really nailed it the emission system light came on and stayed on solid till I turned the key off and on. What is the Emission System light telling me? It ran just fine when the light was on and all indications on the Scangage were good as well a on the Boost, Egt and fuel pressure gauge.
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My high pressure power steering hose just blew at the "B" nut at the pump. Meaning, the fitting is still in the pump but the line is out. Do I need to replace the whole line or is there a retainer I can swap out?
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I just replaced my 3rd HP power steering line last night( 3rd in 300K, always blows the same point....fitting comes apart where it attaches to the pump.
I'll start, mine have gone about 100K plus or minus 10K, almost thinking about making it a 100K maintenance item.
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Towing a 5th wheel at about 10,000 lbs total. Towards the end of out 9 hour trip home and going upgrade the truck begins to loos power and the engine starts making some bad sounds. Although its hard to hear it starts about 45 seconds in and continues later when going uphill. the truck also made a very high pitched squealing/scraping sound (not a belt) like it may have been coming from the turbo. Oil temp was about 220, trans temp at 170 at the time of the event.
Truck has 216k, stock, upgraded trans cooler, original fuel pump.
Here is the video : YouTube.....
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Story starts when I was cruising down the freeway and the truck cut out, seemed like a CPS or Injector related issue - seemed like a whole cylinder bank cut out. Stopped truck on shoulder, she shuttered and died. Turned truck off and restarted, ran like a top for about 4 miles then did the same again. I restarted it again and drive it straight home, ran like it I usually did.
As soon as I arrived home I did a little research and learned to start with CPS. I replaced my grey CPS with a new, Ford grey CPS. Truck fired up, ran the same that it did before - not the best idle but at 302k I was content. Drove it for a few days and it did it again, hobbled the truck home, although it did do it a few times and the last time it did it was really hard to start.
I replaced the IDM through NAPA. She's a work truck so I wasn't going to splurge for a Swamp Unit, the NAPA one came with an 18-Month Warrenty. She started right up afterward, the smoothest idle I had ever felt and she ran great, except for an SES. I ran the code and it was an IDM code, ran a buzz test and it pulled injector #5 high/low error, but it buzzed (a bit quieter than the others).
Here's the weirdest part, when the motor is cold the SES is constant, but as it warms up it only shows under power and sometimes flashes off at certain RPMs (1700-1900 and 2100-2300) and turns off when engine braking (TC locked) returns at idle. NO engine lights with the old IDM. I've checked the wiring to the injector from the 42-pin to the outer connector. (.6-.7 ohms, what my meter reads without any loads) Injector (from outer connector) reads 3.2 ohms. UVCH is less then 2 months old (GP issues) injectors have less than 5k on them.
Why? New injector solenoid? Bad IDM? Is it possible my last one never fired #5 and it got stuck? Or did my old IDM fry #5? Also I'm going to keep driving it and maybe it'll clear up, there was one drive I took where it cleared up completely. I've done some extensive research on this an i'm stumped. With the new IDM the truck has run better then it ever has.
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My new to me 99 f350 has a great a/c but it only blows on high. Am I looking at a blower motor, resistor, or the fan switch? I'm grateful that it does blow on high being in SE TX and SW LA. If it didn't I couldn't ride in the old girl. A black truck with no a/c is not happening this time of year....
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I notice my trans temp gets really hot fast. For instance just moving my trailer from front of my house to side yard makes temp go to 250. Without any load and driving a couple miles it does the same thing. It's been doing it since I installed the trans temp gauge just trying to figure out what's up.
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I have a 99 f350 and I can't get my truck to kick up the idle when it's cold out. There have been mornings in the negatives and still nothing. I replaced my egr tube and cleaned the exhaust pressure sensor. My exhaust back pressure valve opens and shuts while driving at slow speeds but not while at idle, but I don't know if that's related. I replaced the oil temp sensor with a ford motorcraft one. And I plugged my intake air temperature sensor into a buddy's truck with the same motor and his truck still idled up no problem.
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I had a p1211 code when I first got Torque Pro hooked up. I figured it was just because I'd done a couple WOT runs and the HPOP just can't quite keep up with the injectors. I was told this might happen when I ordered the injectors from Gear head. I also noticed that my ICP peaked at around 3600 during one of these runs. I don't have it logged, but I'm certain it was up that high.
The code hasn't returned, but I haven't been running it too hard either. I don't quite know what to make of the ICPs actually being that high. From looking at a bunch of Rich's graphs his doesn't really get past 2800 or 2900. Is this an incorrect reading? Do I need to worry about anything?
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What kind of engine oil temps are too high? I know pulling the other day it got as high as 220 but I honestly only have the gauge cause I got it for free. Whats happening at the different temps? I know for trans fluid but not for engine oil..
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I don't know if its a coincidence but it rained hard all weekend and went to work this morning to find out the blower motor only on 4(high). I checked the plug going into blower motor and it looks dry and clean. is there a common occurrence with this? What to look for?
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Parts came from Riffraft Diesel Performance. A set of "o" rings for the injectors. High flow CVD fittings for the fuel lines. Turbo rebuild kit. (its got 210,000+ miles) Anti Surge compressor wheel.(ok its not part of the oil problem)
Photos to come. I will take during the rebuild.
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What are the most favorable low-side/high-side pressure readings for the AC when fully charged?
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First time driving my 'new' 2000 7.3 Ex and the high beams won't stay on for more than a minute or two. Playing with the switch in the driveway, they came on after a minute of not being run, but after throwing the switch a few more times, they wouldn't come on again. The indicator light corresponds with the high beam function. I'm thinking a relay is going bad? The switch is brand new and the bulbs are definitely working. Also, I did not get an owners manual with the truck, and the fuse diagram I found online did not match the box at my left knee.
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I will start off with saying I am posting this for my dad. His truck is a 1999 F350 crew cab DRW 4x4 auto 7.3 with about 189K miles on it. He is leaving wednesday on a cross country road trip pulling a 40FT 5th wheel (no idea the weight but the thing is huge). He has glowshift gauges installed, one of which is the trans temp gauge. I believe the transmissions on these are 4R100, but I am not positive about that, but I'm sure many people here will know. He just told me that he had the mechanic he goes to replace the pan gasket on the transmission because it leaked quite a bit, just as a precaution. He also had them replace the brake booster as it was leaking inside by the brake pedal. When he got it back, he said he was driving it, and the temperature started going up to I believe 220 degrees not pulling anything. He said since he installed the gauges it has been between 180-190, and it jumped to 220.
What this could be. I have read that the TFT sensor can cause this issue, but it would throw a code and possibly go into limp mode. He has no check engine light and it was driving just fine. So the temperature is just all of a sudden high. Fluid level is fine, was checked after about an hour of driving, is red, and doesn't smell bad. I am suspecting the temperature isn't actually hotter, so there is another issue. It's only a big deal now because in a few days he will be dragging a huge 5th wheel behind him.
Last year, we towed some pile of crap 5th wheel down to our city for somebody with his truck, and we had to pull over halfway back because it started to smell like something burning. We think it was the trailer, as the brakes were questionable on them. When we got it to the people we were delivering it to, when we left, it wouldn't shift passed 2nd gear. He only lived a few miles from there, so he drove it home, parked it, then went out the next day and it was fine. He had the fluid flushed later and that issue hasn't come back since. No other work was performed on it since the pan gasket a few days ago. I am not sure if they are related being a year apart, but figured I'd mention it anyways.
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Alrighty let me see if I can get everything. 01 6speed 450hp at rear wheels. Comp 910 valve springs, valve seals, 238-80% injectors, full RR, 38r turbo, napa air filter, Hydra with Gearhead tunes, 5"exhaust, 280k about 100k on rebuild. All mods done 40k ago. Now I have a horrible up pipe leak I assume is causing the low boost #'s I have to do another clutch so up pipes will be fixed when tranny is out this week. But I'm using 1-2 gallons of oil every 3k or so. I smell burning oil when I get out, mainly if I am getting on it then stop. I haven't pulled the fuel filter to see if its a injector o ring. (Tonight's project) but turbo sounds fine, I'm going check for shaft play tonight. What could be my loss of oil without it actually leaking on the ground?
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I just did an engine swap and have an odd noise that I was curious on where to start. It sounds like a buzz test on an injector at 2,250 rpm and gets louder as rpms increase but starts out very faint and get louder. Makes noise converter unlocked and locked in gear under load and free rev no load.
-2002 F550
-Fuel pressure is 60+ psi all the time
-Regulated return fuel system
-New injectors all AD
-Stock tune
-38R turbo
-New flexplate
-injector hold down tight
-new degas res
-new water pump.....
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I noticed this evening that my low pressure oil pressure was much higher than normal. I have a LPOP gauge that typically reads 12 psi or so at idle This evening I was seeing 75psi with a warm engine. Every little acceleration pegged the gauge over 100psi.
The factory non-functioning gauge says that everything is normal.
I am about due for an oil change. I was thinking that I would change the oil and filter as soon as possible and temporarily plumb in my mechanical gauge to see if the high pressure reading is real or not. I replaced the stock LPOP about 3 years ago with a melling and everything has been golden up until now.
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I just wrapped up a full day's worth of tear down/reassembly chasing an oil leak at the turbo pedestal. while I had the turbo out I replaced the pedestal with a non-ebpv pedestal and replaced the outlet with a high flow outlet. I also removed the stock exhaust and replaced it with a 4" Turbo Back from MRPB. Once I got everything put back together I hit the highway to check out the new exhaust.
To my horror I started to hear a high pitched airhorn-like sound while accelerating. It sounds a lot like an old police siren... I'm wondering if this sounds like a turbo or simply a boost leak. I obviously had everything taken apart so a boost leak seems likely (still original boots with 191,000 miles). I've ordered new boots from RiffRaff but wanted to make sure it didn't sound like an exploding turbo and that I could safely drive it until I can fix the old boots.
Take a look (listen) at the video : [URL] ....
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Here's the deal. 99 Powerstroke out new injectors and orings. Did orings twice to make sure i didn't damage it. New turbo, new utvc gasket, new ipr, new fuel pump, I new complete engine wire harness. I pulled the injectors and ran in another truck no problem. New injector cups compression was all in the 300-375 range. Any cold start smokes like hell. Goes away when driving after the first time of hitting boost. Spits and shudders for a few seconds until boosting. Every time I stop it starts smoking again at idle. No power loss not using oil. Can't get a grasp on this smoking issue. When cold start I kill millions of mosquitos in a one-mile radius.
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I just replaced my injector cups a month or so ago and also injectors with some lower mile injectors. but now 3 weeks later still not getting any pressure at icp. I have dead headed pump got 3k plus but when i block off ether head i get no pressure. i have pulled injectors and checked for orings and they are fine...
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