Ford 7.3L Power Stroke (1999-2003) :: Loss Of Power Windows And Instrument Cluster
Nov 5, 2016
I was installing a brake controller and repair wiring at the seven pin today for a customer and noticed when I began work I have no power windows, power seats, or instrumentation on the dash. Truck otherwise runs fine.
Got wiring for the brake controller straightened out and thought I could get the other stuff working, but I went through all the fuses and could find nothing amiss. Several comments on the Internet about a power saver relay board built into the back of the instrument cluster. Does that fit these symptoms?
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I am currently converting a 1999 E350 7.3 diesel bus into a camper to live in. The bus has already had a lot of weird custom work. Done by someone else and a lot of the interior torn out and extra insulation put in. There is an exposed electrical panel behind the drivers seat. It was a cheap buy, previously fleet maintained with only 120k.
I was hooking up a battery for accessories to a terminal labeled "Battery" that does run indeed directly to the + terminal of the battery in the engine compartment.
Unfortunately I mistakenly connected the accessory battery to a terminal labeled "ignition" that runs to behind the dash. When I tried starting the vehicle off the auxiliary battery for a test everything went out for 2 seconds, I heard a click from the engine compartment, and everything than came back on. This is when I realized my mistake.
It used to be the speedo only didn't work (which I assumed was the step motor), now after this mistake all the gauges, the odometer and the buzzers don't work. Lights like the battery and airbag warning indicator still function.
Checked fuse 2 (15 amp) for the instrument cluster and it is intact. Actually checked every fuse in the vehicle in both fuse panels and all are intact. The radio works though and the vehicle is not equipped with power windows.
Going to go get a radio removal tool to take apart the dash and get back there. What this could be? Did I fry a relay? Did I fry the cluster circuit board.
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I just bought this 2006 f350 lariat. The instrument cluster, radio, pwr windows (and prob other things) will go dead intermittently. No rime or reason, some days no prob, others, several time a day. Always come back by itself, cycling the power has no effect. I if it is shut down during a no power episode it will not run right till the power comes back to the dash, radio, windows. Looking on line seems to be a common problem with the "retained power accessory relay" circuit in the instrument cluster. I found nothing on a DIY fix...
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I have a 2001 1.8t Passat that won't start. The story starts about 6 months ago with occasionally (maybe once a week) finding the clock and trip odometer reset. Figured It would eventually get better or worse. Then once last week I lost power to the instruments completely when driving, The tach and speedometer dropped to zero and returned to normal in a second. Yesterday on the way to work that happened again several times, but it never effected the drive-ability at all. After work , went to leave and the dash doesn't light up and is dead silent when turning the key even the clock and odometer are blank ,the Traction control light is the only response on the cluser. It won't crank, the power windows and sunroof also won't work. Most everything else is normal, blower motor, headlights and interior lights, blinkers, door locks, all work, radio powers on.
Here's what I've done so far. Removed the negative battery cable to see if a reset would work. No change. Checked every fuse I could find, no bad fuses. Replaced the Ignition switch, no change. Have 12.05 V on the red starter wire in the crank position. After replacing the ignition switch, the radio now displays SAFE --- 0001 and doesn't do anything else (not sure if that means anything). I have reseated all the relays under the hood, and under the dash. No change. Wiggled every part of the wiring harness I could get access to to see if that changed anything. No change.
I'm now expecting the solution to be the wiring to the CCM, the instrument cluster, or the CCM itself. Going to try push starting it tomorrow, If that fails I'll have it towed home and get back to taking things apart Friday night.
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I am still failing to appropriately diagnose the problem(s) with my '03 Ford E-350 7.3L Powerstroke. This van has only 69,000 miles on it. A week or two back (just a few days back in work time) it suddenly went from running perfectly smooth, clean and wonderful to this:
- Zero power. Putting the van in gear and flooring the engine causes lots more smoke not nearly any rev of the engine and just a crawl forward.
- Lots of smoke out the back exhaust, whitish. I cannot discern wether it smells like diesel or oil (because I'm ignorant here), but the smell is very strong.
- After warming up and idling ~ 15 min I check under the coolant cap and see no signs of bubbling or disruption (from opening the cap in the coolant tank).
- After warming up there are no warning lights visible on the dash, and I don't have a computer to read codes (if there are any to read).
- I replaced the turbo up-pipes which had a visible leak previously. This did not hurt the symptoms, though no more visual leaks under the dog house.
- I thought maybe I put gasoline instead of diesel in the truck, not so.
- To do the above test I had to use the fuel pump to get gas out the tank to test. I hijacked the fuel pump output and turned the car on a few times to get gas out to a tank. The pump seemed to work just fine.
This was all very sudden which is perplexing, and, in use, the van was previously an ambulette and in my few miles with it (maybe 200-300 only) use was extremely light for such an engine/van, just driving around doing errands. I am not sure if this is relevant (no one has suggested so, yet) but before all this happened I uninstalled the rear HVAC that came with the van when I bought it. The AC lines were sealed under the hood. The coolant line was returned at the doghouse (you can see this at the beginning of the video).
At the moment the van has no power to go anywhere. I have not yet checked the CPS or IPC sensors, and understand this might be the next route in standard troubleshooting?
2003 Ford E 350 7.3L Trouble - YouTube....
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My 06 instrument cluster has a few bulbs that are out. I have seen the video on how to remove and send off to be repaired but have not seen any thing on how to replace bulbs. Is this something that I can do myself? Is there "kit" to replace all the bulbs? Where can I get the bulbs? Here is a pic of my panel.....
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Is there one fuse for the entire instrument cluster? Because today the entire instrument cluster went dead, even the digital odometer part. Hoping it is just a simple blown fuse...
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I've been searching for instructions/procedure on how to remove the instrument cluster on my 2006 6.0 Superduty. My odometer has been showing the classic signs of a cold solder joint, cutting in and out constantly. It's been doing this for a couple of years, and I've taken it to the dealership, since it's still under warranty, however they were not able to find the problem since they were not able to witness the lighting go off and on. I figured I'd just do it myself and not even bother with the dealership if I don't have to. I've read the threads on how to fix the issue, however, everything I've found is for 2004 or older models. Are there any threads specific to the 2006? Or, is the instrument cluster on the 2006 the same as another year model? Maybe I can find this info. there.
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I have a 2013 F250 with 49.575 miles and Saturday the truck left me stranded. I was towing my small trailer and doing about 45 mph.....When just out of nowhere .....I got every possible warning come across my display and none of my instruments were working. That included speedo,tach,boost....even the radio and ac were effected in some way. So after a few miles I was able to pull over ....cut the truck off and it wouldn't start.... So I had Ford roadside service tow it to my home dealership.
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Recently my power windows stopped working...sort of. Here's what I mean: If the drivers door is closed none of the windows will go down. However, if I open the drivers door halfway or all the way I can roll up/down all the windows. If the windows are down and the drivers door is closed I can, almost always, roll up the drivers window, however the other windows in the truck will usually not roll up. Open the door halfway and up they go.
A couple of other things I have noticed. When I press the down button for the drivers door window, with the door closed, I can hear the relay, under the dash, kick on and the window will move about a millimeter down then stop. Additionally, the courtesy light on the drivers door comes on while the door is closed. I haven't checked if the other courtesy lights come on at the same time.
Hopefully my explanation is understandable. I would love to solve this issue. Getting tired of opening the door to roll down the windows. Plus when there's a fly in the truck and I'm driving I can't get it out.
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I now have a 2002, 7.3, 250, 4x4 and love it. Everything but the milege. All in all it's a great ride. I have one little problem that's driven me nuts.
The power windows and the radio go out occasionally. Both at the same time. They come back on...... sometimes. Sometimes it takes a day or two. I've checked the fuses and then saw that there is a breaker in the 601 location in the fuse box that's probably causing the problem.
But I thought that it was supposed to shut off to protect that circuit when there is a short somewhere. I don't know where to go or how to locate the short if in fact this is my problem.
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On my 2003 powersteering the windows and radio will just quit working. Then they will come on again. Maybe in and hour or a day or a week. Where do I sart.
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My buddy is selling his truck in a couple days and was taking out speakers, afe intake, and satelite radio. I go to start the truck and i have no power to windows, no power to radio and no domelight when i switch it on and off. Dont know what i did but none of this works and everything else does.
I checked all fused all were good. I searched the forum for a solution and they said something about the automatic delay relay and i bought a new one and nothing still. I am not sure what else to do i checked with voltmeter if i had anypower to the window or radio and nothing. But the radios clock works and when i turn on the light it illuminates but doesnt turn on.
The truck is a 2002 7.3L Crewcab. f350
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So, went to drive the truck (2004 F250 6.0, 145000 mi) yesterday and the right half of my instrument cluster was not working (tach, trans temp and water temp), CEL and check gauges lights on. My scan gauges gives me readouts of all 3, so I know the computer knows the right values. Pulled all three fuses related to the cluster, all looked good. All gauges, including those not working, did full sweeps with key on after putting fuses back, so I know they function. Also, the glow plug light stays on way longer than normal.
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My right side of my instrument cluster is not working. the Tachometer, Engine Temp and Trans Temp gauge are non responsive, and the CEL and Check gauge light is on. I have seen other posts with people that had the same problem but no solution to what fixed the problem. 2004 F250 Lariat.
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I have a 2001 ford 7.3l powerstroke diesel. When I first noticed the problem I was towing a trailer going up a grade and got into the throttle almost to the floor and noticed a loss of power and the service engine soon light flashing extremely rapidly a few times and never came back on. I made it home, still lacking power but not running rough. I drove the truck to work the next day and the truck was running rougher and loosing power. It ran great through lower RPM's but seemed to trip as soon as you gave it over half throttle. eventually the truck wouldn't run right at all and lacked complete power. It idled rough as well. My mechanic threw the computer on it and it said injector pressure reading too high or too low.
I was told to replace the IPR on the HPOP and I did. (I also replaced the fuel filter and changed the oil). After replacing the IPR it ran great, had full power! then it began to slowly die like it did before until it sounded like it was running off 4 cylinders again. I pulled the ipr out, cleaned it and changed the oil again. It seemed to clear it up for an hour and ran great but then began ran rough again. I also replaced the CPS sensor. I feel like its not getting enough fuel or something, im just wondering if it could be the ICP or the lift pump. There is no check engine light at all. Its just got me stumped because cleaning the IPR clears everything up.... temporarily.
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I just recently bought a 199 E350 4x4. I changed the injectors and it drove a little bit better but was still lacking power and was throwing a p0472(exhaust back pressure code) and a p0113(IAT sensor circuit hight output) code. Last night i put a new ebp sensor and the truck came back to life for about a half mile or so then went right back to the way it was. I took the sensor back off and cleaned it in case it some how got clogged from my short ride. It surprisingly did have some soot in it which i cleaned out. Also blew air into the ebps line while still mounted. Put everything back and still nothing. What could it be? Could i possibly got a bad ebps?
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I am going along and the power just goes away. Sometimes it is a 50% loss other times it is an 80% loss. I hooked up my scanner and found an IPR code. I replaced the IPR and connector, nothing changed.
As the scanner info shows the Duty Cycle and Pressure track about identically until something goes wonky. When I loose about 50% power the pressure will not get above about 1500 psi but the duty cycle will run up to 60%. Other times when I have a bout an 80% loss the pressure and duty cycle both track low, no more than 1200psi and about 20%.
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I have a F350 that has intermittent power loss.
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For some stupid reason, my truck decided to lose power today when exiting the freeway. D/s egt gauge verified it with no increase in temp when stepping on go pedal. After about a minute, I could feel it gain power. So, rolled into fuel station, and topped off tank. While filling, I popped the hood and started messing with the uvch and looking around. It was then I noticed that darn hose riding on top of a ton of wires. Pulled said hose up and sure enough, a wire is shafed clean off of insulation. Anyway, something to check while looking around under there....
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1999 f250, 280,000 miles. I use Power Service with every tank, oil changes every 3500. Had a few of the injectors changed several years ago after getting bad fuel. Tranny "built" when rebuilt, about 60,000 miles ago.
Truck starts and drives every time, no miss or rough idle, no smoke. Just not as much power. It downshifts sooner and really seems to resent towing my atv trailer. Where do I start ?
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