Ford 7.3L Power Stroke (1999-2003) :: Jacking Front End Using Hitch


Mar 13, 2016

Any reason why I couldn't use my Curt front mount receiver hitch to lift the front wheels off the ground? It is bolted to the front spring hangers.

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Ford 6.7L Power Stroke Diesel :: Custom Front Receiver Hitch

Fabricated own receiver hitch for the front? The ones available exit under the bumper and hang way to low, severely limiting approach angle.

I am planning on building one that exits through the large hole in the middle of the bumper, similar to the 99-07 style. I will use it for my custom generator mount and/or a small winch.

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Ford 7.3L Power Stroke (1999-2003) :: Way To Jack Front End?

Doing some suspension work this weekend. Wondering where the best place for jacking up my truck (99 f250 SD 4wd). I need to take the U bolts off so I can't put the jack there. I've got a 2 ton, 3 ton, and 25 ton jack. Only one stand. I need the whole rear end jacked up at the same time. Same for the front. I've heard your not supposed to place the jack on the pumpkin. Is it OK to just jack it up by the axle and put the stand as close to the outside as possible?

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Ford 7.3L Power Stroke (1999-2003) :: No ABS Sensor Wire On The Front?

I have an new to me 1999 4x4 F350 that I was giving a good once over today on the front end since it wanders a little bit. but anyways I didnt see a abs sensor wire on the front. the plugs are there behind the inner fender well and it looks like there is a plug when the sensor should go in the wheel bearing. was 2 wheel abs an option on these trucks? is there anything else this changes front end wise?

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Ford 7.3L Power Stroke (1999-2003) :: Clunk Up Front On Right Turn?

I noticed a clunk a while ago but could never pin point it and today its the worse it has ever been. I did some research on this and everyone is pointing towards sway bar bushings. now if that is the case why wouldn't they just replace the sway bar link? I see some do poly bushings and others regular rubber. What is the best way to go about this? and I also see you need a shop press so I'm lucky I have one.

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Ford 7.3L Power Stroke (1999-2003) :: Growl Noise In Front End Comes And Goes

Been trying to track down a noise in the front end. Got a growl and what sounds like a big cat scratching its nails on a metal plate. The metal sound comes and goes, but the growl is always present at one level or another. It sounded like it was coming from the driver's side. I jacked the truck and checked everything on that side and it seemed tight. It was all replaced about two years ago. I then started looking around and found the sway bar links were shot along with the bushings. I then jacked up the passenger's side and checked that.

Should have done this first as it was pulling to the right and not the left. The wheel was hard to rotate and stopped rotating as soon as I stopped forcing it. It was making a growling noise, but not nearly as loud as when the truck was rolling down the road. It also had a bit of play that I tracked down to the hub assembly. The ball joints and u-joints were tight with no play at all. The dust seal that should be on the axle was gone and the hub seal looked beat. Tie rod ends all seemed good. Ordering part now. My question is there anything else I should look at?

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Ford 7.3L Power Stroke (1999-2003) :: A/C Won't Blow Through Front Vents?

After some diag I got the A/C to blow out the front vents. There are million threads on this issue half of them are never figured out. This is the second time I have come across this problem so will make this really informative for those who have this problem. If you A/C blows to defrost, yes most of the time its going to be a vacuum leak issue.

Step 1) turnkey on engine off, stand by passenger fender and listen.. can you hear the pump running? If it is your pump isn’t dead.

Step 2) does the pump run for 30 seconds then shut off? You may not have a vacuum leak. If keep’s running for ever you have a leak. Inspect all lines, especially those going down to the hubs for cracks. Also inspect vacuum lines under passenger glovebox.

Step 3) can’t find a leak? Disconnect the line going to the ESOF solenoid and plug it, if you pump stops running then your ESOF solenoid has an internal leak. That was my problem 6 months ago, replaced ESOF, A/C blows normally.

Try This Second! So my AC isn't blowing through my front vents again.... (more diag)

AC not blowing through vents and can’t find a vacuum leak? Take off glove box door, turn AC control switch to floor/defrost/front vents, watch the metal arm connected to the side of the big black box move up and down into various positions. I noticed on mine the arm will go down in positions (floor or defrost) But it will not move up! Which needs to happen to switch to front vents. If I push the rod up by hand manually, the ac will blow through front vents, and stay blowing through front vents even after I let go. PIC of metal arm thing connected to diaphragm, which changes air flow by moving flap inside the big black box

I am guessing the Diaphragm is the issue? The truck will continue to blow from the front vents even when the truck is shut off and restarted, it will stop when I switch the ac to a different position, it will not return back to front vents.

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Ford 7.3L Power Stroke (1999-2003) :: Sneaky Front End Noise

With the cold weather lately, I've noticed my truck has developed a new noise from the front axle. It only does it when the truck has sat for a few hours, is completely cold (below 30*), and the hubs are locked. It will only make the noise going forward. I've eliminated brakes and hub assembly as the source since the noise is only made when the hubs are locked, or when the shifter is in 4x4 with the hubs unlocked.

Its a squeak, squeak, squeak noise that seems to be with every revolution of the tire and it goes away after driving 50-100 feet. All the u-joints are tight and I can't make the noise spinning the front driveshaft by hand. The brakes have 9000 miles on them with hawk pads and powerstop cryo rotors. Neither hub assembly has play and all the ball joints are tight. I do leave the hubs locked almost year round, so there's probably a good 40k on them.

I was thinking of throwing some new u-joints on and seeing what happened, but I'm guessing the whole axle shaft has to get pulled to do the ones at the steering knuckles?

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Ford 7.3L Power Stroke (1999-2003) :: Front End Noise Intermittently?

I have this strange noise coming from the front end. It happens at the most random times. It is at the end of the video. It's kinda hard to hear over the engine noise.

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Ford 7.3L Power Stroke (1999-2003) :: 4x4 Grinding Noise From Front?

My truck has been doing great over here in Germany, and I want it to stay that way lol. I know the snow is fast approaching here and figured I should test my 4x4(I usually do monthly anyway). After switching to 4-high and making the first turn in the open parking lot, I heard a lot of popping and grinding from the front end. I straightened the wheel and out and the grinding /popping continued.

I stopped, got out of the truck to try and lock the hubs to see if that would fix the issue. turns out the passenger side hub is locked up tight. I couldnt move it by hand and wasnt about to attempt to move it with added leverage.

What this could be? maybe a collapsed vacuum hose? but then I should still be able to manually turn my I hubs I would think.

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Ford 7.3L Power Stroke (1999-2003) :: Warped Front Rotors

I've put 6k on the truck since the dealership replaced the front rotors and pads but they started to warp a few hundred miles ago. I do have a lift and new 37" tires so I was wondering what rotor / pad combo works best for larger tires and towing. I was looking at EBC kits but I'm sure there are better and cheaper options...

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Ford 7.3L Power Stroke (1999-2003) :: AC Not Blowing Through Front Vents

All vacuum lines are good, pump works, Canister isn't leaking, 4x4 activates and I can feel it, so Can't be vacuum leak. Replaced esof solenoid 6 months ago last time this happened, but this issue seems to be different. Watch this vid I made showing the issue.. after viewing video, do yall' agree I isolated the issue? If that one tug makes the air go through the front vents, that means everything else in the A/C mode selection works..

YouTube.....

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Ford 7.3L Power Stroke (1999-2003) :: Oil Leak From Front Crank Shaft?

I have developed an oil leak from the bottom of the front crank shaft (front of the motor). How hard of a repair is this? any links to any tutorials? Should I even try this myself? Any special tools required?

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Ford 7.3L Power Stroke (1999-2003) :: Front End Really Tight / Hard To Steer

Rebuilt the front end last year on this truck. I now own it. Front end is really tight, not as in hard to steer. It doesn't straighten up when you go around a corner completely. Going straight it drifts, 0 slack in the steering wheel. Constantly correcting it. Now my 95, I can turn it slightly going down the highway and it will turn back straight.

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Ford 7.3L Power Stroke (1999-2003) :: Replacing Front Leaf Springs?

I tried to replace the rear spring bushing of the drivers side front leaf spring.

Got the nutz off the shackle... The lower bolt was bumping into the front drive shaft and would not come out all the way.

Biggest problem I was having seemed to be I could not get the axle to drop far enough to release the pressure on the bolts in the shackle.

NOTE: I was trying to do this without unbolting the U-Bolts from the axle.

I was under the impression you could do this without unbolting the u-bolts. I have all new hyperflex suspension bushings and would like to get them on.

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Ford 7.3L Power Stroke (1999-2003) :: Engine Oil Leak From Both Front And Back

Kind of bummed my truck now leaks oil from both the front and back. It's not much volume wise - probably a pint every couple months but before I came up to Alaska it had never leaked a drop. Probably nothing I can do about it barring a rebuild. I have noticed all the guys say not to use any oil additives of any kind. Trying to get it in a shape for another epic journey back down the Alcan highway this fall. Or should I get rid of it and go for a 6.7.

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Ford 7.3L Power Stroke (1999-2003) :: Front Tires Started Rubbing

About two weeks ago my front tires started rubbing. I've been running the same size tires as long as I've owned this truck, and the PO ran the same size too. The rub is more noticeable when turning up an incline, but I've heard/felt the run on flat ground too. What would cause this "out of the blue"? Are my springs wearing out? FYI...I replaced the shocks less than a year ago, and bought the tires in March.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 - Vibration / Noise Up Front

I have seen a number of post about front end vibs associated with steering and braking. I have had a hard time finding these posts and decide to post my vib/noise accompanied when brake and steering applied.

I too have a vib/noise coming from the front at low speed braking and turning (mostly parking lots and such).

About 5-6 months ago (around 90k miles) I noticed a high squeal at high rpms. I thought it had something to do with the belt so one day while driving up the grapevine pass (I-5), under high rpm, I turned the AC on. The squeal went away, I turn the AC off the squeal came back, I was pretty sure it was the belt and hopefully not the AC compressor.

10k miles later, I finally got to changing the serp belt. After I changed the belt, I immediately heard a rough vibration noise when braking and then when PS is under strain. It seams like it comes and goes when it wanted to, but now its always under the low speed parking lot conditions. Sometimes the vibration can be felt in the floorboards.

I haven't gotten to fix'n it yet lol... as I don't know what the problem is. I'm finding it hard to believe that a serp belt could be the cause of vib/noise when braking/low speed turning. One thing for sure, the vib/noise instantly occurred when I changed the serpentine belt. What might be going on here?

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Ford 7.3L Power Stroke (1999-2003) :: Slight Vibration And Front End Noise

Recently I have a vibration that I can feel slightly through the steering wheel. If I'm driving down the highway doing 70mph + I have a noise coming from the front end. Also while driving let's say 40mph and below and I let off the pedal to slow down I can here a vibration in the front that kind of sounds like a small Jake break. And when going over anything bumpy I hear like a popping metal sound. This popping sound has been going on for a long time and still can't figure it out. I replaced all my shocks thinking my old set was bottoming out. Nope, still have the same problem.

I jacked up the front end yesterday and checked for movement top and bottom and side to side thinking maybe the wheel bearings or ball joints were going. Everything is solid. Spun the wheels and no noise, no grinding, nothing. I can't figure it out. I have not removed the wheels to check and see if a caliper is loose. I will be checking that next. I did notice while looking around that I can push up on my pitman arm on the steering box. It's not a huge amount of movement but I can still move it. I can also see teeth marks between the box and the arm, not sure if that is normal or not. When I do move it up and down it sounds a lot like that metal popping sound I have been hearing. So, I know this is a lot.

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Ford 7.3L Power Stroke (1999-2003) :: Vibration In The Front End When Coming To A Stop?

I recently had a flat tire - Schwabs fixed it. Then told me my rear brakes were bad so I replaced them. I noticed when coming to a stop the last 20-30 feet you can really feel the front end vibrate - almost like it is in 4wd but it is not. I checked the hubs and they are on auto and lifted the truck to spin the wheels and made sure everything was dis-engaged. My front rotors were bad so I replaced them and the pads thinking it was the root cause. I also greased the front wheel bearings using the little tool from riffraff diesel where you take out the speed sensor and insert grease.

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Ford 7.3L Power Stroke (1999-2003) :: Brakes Overheating - Front Right Rotor And Hub Very Hot

I was driving on a short business trip and I noticed what I thought at first was clutch smell, and then I realized I had a brake overheating. I pulled over and the front right rotor and hub were very hot. The caliber not so much. I let it cool while I was at the meeting. About 1 1/2 hours later I jacked the truck up to see if the bearings felt bad. Seemed fine so I drove home trying not to use the brakes and the heat did not return. I replace the caliber with one from Ford, but the only lines I could find were from CARQUEST and they are made by Raybestos. I am assuming that these lines are made in China.

I have been looking for some braided SS lines, but can't find any for a 2 wheel drive dually with 4 wheel ABS. Where I can order some better lines???

I hated my old 1994 F-350 that had those Metal/rubber pins, they would mess up and overheat also, I thought that my 2000 would not have this problem, I was wrong.

FYI, about a month ago I replaced the rear pads, and changed all the brake fluid with Valvoline synthetic DOT 3. I installed Akebono pads on the rear and just today Akebono on the problem front side. Will change out line and pads on driver side later this week. I hope I got if fixed.

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