Ford 7.3L Power Stroke (1999-2003) :: Ignition Lock Cylinder Removal With No Key


Aug 11, 2010

So I have a replacement steering column for my truck and need to swap out lock cylinders. My question is; since there is NO key, is there any way to avoid drilling out retaining pin. If I did drill it out am I entirely screwed'?

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Santa FE SM (2001-06) :: 2003 - Ignition Lock Cylinder Removal

A few days ago my ignition key would not budge when I tried to start my 2003 Santa Fe. I tried all the tricks like turning the wheel. dry lube, etc but no luck. All indications are that I need a new ignition lock cylinder but I can't figure out how to remove it. I removed all of the plastic and metal shrouding below the dash but can't seem to find a hole to release the cylinder. I have also tried to remove the whole cylinder body assembly by disconnecting the wires and loosening the bolt that secures the "arm" from the ignition cylinder body to the steering column but that also seems to be secured in a way I can't figure out.

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Ford Super Duty (1999-2016) :: 2000 F250 - Ignition Lock Cylinder Removal

I bought my 2000 F-250 CCSB a while ago and it came with 2 keys - one for the ignition, and one for the doors/tailgate - may not seem like a big deal, but it annoys me to no end.

From my understanding, the truck had previously been stolen and had the driver's side lock punched, and then something happened to the ignition lock to where it had to be replaced - hence the different key. I finally got around to replacing all the locks so that I'd only have one key. I started with the doors, then moved to the ignition (which I thought would be the easy part). I've replaced several cylinders before and I know it should be simple, but for the life of me I can't get the cylinder out!

I push the detent, turn the key to run, wiggle and pull.... nothing. I can feel the detent push in, and the cylinder will move a little, but it won't come out. I'm not sure if this is something that just happens sometimes and there's a fix for it, or if I'm in a unique circumstance and my column was somehow damaged during the theft and that's what's causing it.

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Ford 7.3L Power Stroke (1999-2003) :: Doing Clutch - Slave Cylinder Removal

I'm getting ready to swap my clutch and got to looking at the slave cylinder. I read somewhere that you have to rotate and twist it to get it out? Or something else? Also after reinstalling how do you get the slave plastic piece cut that holds the rod in? Or do you just push the clutch?

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Ford Escape / Hybrid :: 2003 - Ignition Lock Cylinder Replacement

I'm replacing the ignition lock cylinder on my 03 Escape. The factory cylinder has the little black "wings" that nestle around the key when inserted:

The locksmith says the replacement cylinder needs to have those same wings for him to be change it. Is this correct? The auto part stores have the regular cylinder (with no wings) readily available, but the one with wings is a special-order item and I need this sooner rather than later.

Plus, the wingless one includes keys while the other appears to have none.

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Ford Super Duty (1999-2016) :: Key Won't Move To Off Position After Cylinder Lock Removal And Installation

I have a problem with an 2000 F250 7.3 6spd. Recently, the "key in the ignition" chime kept dinging even when no key was in the ignition. I read in the forums that a wire can be disconnected to stop the chime. The problem is that after I re-install the cylinder lock, I cannot move the key to the off position to remove the key. I can rotate it to start and run, but it won't move backwards to the off or acc position.

The truck has this little lever that normally needs to be pushed to allow key to be released, but even after pushing that, turning the steering wheel back and forth, and messing with the tilt, I still can't get the key into the off position. I have removed the cylinder and it looks good. It rotates properly and I can remove the key, but only when it isn't installed. I tried replacing the ignition switch, but the lock cylinder still doesn't move.

I have an 04 F250 that I've tried swapping the lock cylinders from the 04 to the 00, but it still doesn't turn. What might be the cause/fix? Also, the 2000 F250 has a intermittent chirping/squeaking sound under the dash that happens even when the batteries are disconnected - might this be a malfunctioning vacuum motor? It happens even though the truck hasn't been driven for a week.

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Ford 7.3L Power Stroke (1999-2003) :: P0269 Cylinder 4 / P0284 Cylinder 8 Running A Little Rough

So I did a cylinder contribution test and a buzz test today. It buzzed evenly on all cylinders. Then when I did the cylinder contribution test I got these codes,

P0269 cylinder 4 contribution balance
P0284 cylinder 8 contribution balance

It has been running a little rough lately but not smoking. Seems to be chattering more than it was too. I did the FRx, HPx, CVDs and banjo bolt mods about 500 miles ago and it was a lot quieter and ran better. Just recently started running rough and a little louder. Could these injectors be bad? I did new injector O-rings about 800 miles ago. I ran the test with the engine cold and with it warmed up and got the codes both times. It seems to have a little bit of throttle flutter when holding it about half throttle while driving.

As far as I know the injectors haven't been replaced and they have 186K miles on them.

2001 F-350 Lariat Dually Supercab 6-spd manual 7.3 Powerstroke Turbo Diesel 186,000 miles....

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Explorer :: 1999 - Ignition Lock Cylinder Went Out

I have a 99 explorer and the Ignition Lock Cylinder went out. I have ordered the parts and plan on changing it out myself. i was just wonders about any do's or don'ts.

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Ford 7.3L Power Stroke (1999-2003) :: Overhead Console Removal

A while ago (1 yr) I read and did the pull the wire thing to keep the lie o meter bright all the time. It worked fine, but all of a sudden it seems dim. I can barely read it in the day time. Fine at night. Could it be that the LED's are starting to fail, or some other weirdness? How to remove the overhead console?

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Ford 7.3L Power Stroke (1999-2003) :: Removal Entire Dash?

I want to remove my whole dash to paint it but i cant figure out what is holding it in,i removed all the black screws from one side to the other the screws under the tabs by the windshield and it still feels like its being held in somewhere underneath?

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Ford 7.3L Power Stroke (1999-2003) :: Rear Fuel Line Removal?

Having trouble figuring out how to remove the rear fuel line from the fuel pump. Doesn't seem to be the type that uses the quick disconnect tool like the front line does.

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Ford 7.3L Power Stroke (1999-2003) :: Water Pump Removal As A Unit

I have a 99 SD 7.3 with 210K miles. It has the OE water pump, clutch and fan. I am replacing every thing from pump to fan including pulley, thermostat and sensor. The question is can every thing be removed as a unit? I don't see why not but never did one that way.

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Ford 7.3L Power Stroke (1999-2003) :: Airbag / Steering Wheel Removal

Having searched I believe that I need to remove two torx screws from the back of the wheel to remove the air bag. These have that damned protrusion in the middle so I'll have to find and buy a torx driver just for that job. What size is it?

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Ford 7.3L Power Stroke (1999-2003) :: Exhaust Manifold Removal - 1 Bolt Stuck?

I managed to get the drivers side exhaust manifold and all of its bolts off no problem. On the passenger side I had 1 bolt head that was already broken and I have only 1 other that is still holding on for dear life. I've been soaking it in aerokroil for awhile now and no luck. I tried some PB blaster today because I am willing to try anything. I also tried heating up the bolt with a torch and some map gas but not sure if I am heating it up enough or not. Anyways, everything else has been going great, got the uppipes off and the valley, turbo and pedestal all cleaned up good. Just need to get the last whole bolt and broken bolt out so I can install the new manifolds. What I should try to remove the last 2 bolts. How hot should I get the bolt when trying to remove it? Or should I be heating the engine block?

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Ford 7.3L Power Stroke (1999-2003) :: Transmission Output Shaft Seal Removal

I'm trying to replace my transmission output shaft seal on my 2wd and I can't seem to get the seal removed. I couldn't find anything to rent from O'rielly's or Advance Autoparts that would work. It's in there really tight ....

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Ford 7.3L Power Stroke (1999-2003) :: Parking Brake Cable Removal From The Axle?

What is the procedure to remove the parking brake cable from the axle? It looks like the cable has a locking device like the fuel lines but heavier. How do you get that thing out of there without destroying it?

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Ford 7.3L Power Stroke (1999-2003) :: Power Come On But Won't Start - Broken Ignition Switch?

Went to start 'er up, key spun forwards, power came on but no start, no click, nada. Turn key back and power stayed on, back forward and no resistance whatsoever power stayed on. Took screwdriver, jumped starter relay and viola away we go. Get home, get cylinder out of hole and the tip is broken off down in the column. BTW, had to disconnect batteries to shut it off. I drilled hole in the tip still in the column, insert screw and no come out. Must need to be turned somehow first I'm thinking.

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Ford 7.3L Power Stroke (1999-2003) :: Sticky Ignition Switch

I seem to have a glitch in my ignition switch box or column. Most likely in the column itself. Whats the recommended course of action here? Contact cleaner and then white lithium grease in the column? Can WLG be used on the ignition switch box itself, that's bolted under the column?

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Ford 7.3L Power Stroke (1999-2003) :: Bad Cylinder - Smoking And Low Compression

I got a deal on a1997 f450 7.3 what does it take to swap to 2001 f250 7.3.mine has a bad cylinder with smoking nd low compression.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 - Ignition Relay Location?

I purchased one of the No Start relay for my 2000 Ford F-250 Turbo diesel and need assistance finding the relay to replace.

Originally I thought it was for the fuel pump then then discovered it replaces the ignition relay.

According to the company it's located on the passenger side under the hood. Can't find any fuses there.

I looked in the user manual and found nothing about an ignition relay. Just "PCM Relay Coil, Ignition Coil (Gasoline only), Fuel Heater (Diesel only), Wastegate Solenoid (Diesel only), Injector Driver Module Relay Coil"

The relay I purchased is from: "No Start" Relay, "No-Start" Intelligent Relay System, Vehicle Theft Deterrent

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Ford 7.3L Power Stroke (1999-2003) :: Removing Brake Master Cylinder?

I tried to replace my brake master cylinder today but wasn't able to because of a plug

It's the black plug on the drivers side, the connector is upside down so I can't see how to unplug it I tried for an hour then got too frustrated I had to come inside

My Haynes manual says "unplug" obviously

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