Ford 7.3L Power Stroke (1999-2003) :: High Pitched Squealing / Scraping Sound - Loss Of Power Towing Uphill
Aug 20, 2017
Towing a 5th wheel at about 10,000 lbs total. Towards the end of out 9 hour trip home and going upgrade the truck begins to loos power and the engine starts making some bad sounds. Although its hard to hear it starts about 45 seconds in and continues later when going uphill. the truck also made a very high pitched squealing/scraping sound (not a belt) like it may have been coming from the turbo. Oil temp was about 220, trans temp at 170 at the time of the event.
Truck has 216k, stock, upgraded trans cooler, original fuel pump.
Here is the video : YouTube.....
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I just wrapped up a full day's worth of tear down/reassembly chasing an oil leak at the turbo pedestal. while I had the turbo out I replaced the pedestal with a non-ebpv pedestal and replaced the outlet with a high flow outlet. I also removed the stock exhaust and replaced it with a 4" Turbo Back from MRPB. Once I got everything put back together I hit the highway to check out the new exhaust.
To my horror I started to hear a high pitched airhorn-like sound while accelerating. It sounds a lot like an old police siren... I'm wondering if this sounds like a turbo or simply a boost leak. I obviously had everything taken apart so a boost leak seems likely (still original boots with 191,000 miles). I've ordered new boots from RiffRaff but wanted to make sure it didn't sound like an exploding turbo and that I could safely drive it until I can fix the old boots.
Take a look (listen) at the video : [URL] ....
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I've got this loud higher pitched scraping/rattling/clanking noise while moving. Neutral or drive makes no difference. I have a problem with my coast clutch not working and will be having the tranny shop (warranty) take a look at what's going on. Could this sound be from that? I hope it's noticeable on the video. I need to do my swaybar link bushings, but it's not a suspension clunk it's definitely a rotating noise.
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I pulled with my 2000 F250 7.3 for the first time yesterday pulling a 12,500 5th wheel and then again today with an 18 ft ski boat weighting around 3500 for both the trailer and boat. I had this same issue pulling both.
Today when pulling the boat/trailer i was behind a slow moving truck and when we hit a hill with a passing lane i merged over and wanted to start passing him. We started off at around 45 mph up the hill and as I started pushing the pedal I wasn't gaining any speed and my rpm's didn't even get over 1500. It felt like a stall and continued that at around 45-50 mph up the hill (about a 65 degree slope). When I'm not towing the truck runs great, plenty of power and averaging around 16 1/2 mpg.
Only mods i have is a 6647 Napa filter, muffler delete and it's running the same 4 position TS tuner from the original owner. During normal operation I run it at the 75hp gain and when towing i use the 50hp gain.
In both instances i could see black smoke coming from exhaust when pushing the pedal but my rpm's wouldn't go up and truck maintained the slow speed going up the hill. Once at the top it drove normal and picked up speed without any problems.
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I have always seen other trucks blow black smoke with towing up a hill but mine for the most part has not. I pulled my 5er to CO this summer and notice my truck starting to blow black smoke. I consider myself a very conservative driver. I always stay around 65 MPH while towing and never push my truck up the hills. I always try to keep the RPM around 2000 and let the MPH fall where they may until I reach the summit. With the black smoke I'm starting to see what is my truck trying to tell me? It's not bad but would like to fix now before it becomes something more.
2001 F250, 4X4 crew cab, 7.3 with 205,000 miles.....
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Pulled out of the restaurant I ate dinner at tonight and I lost most power and there's a loud air sucking sound. I felt around all the boots and didn't feel any air, but it was really hot and couldn't feel a whole bunch. It's a 2003 7.3 with 295k. There is a little smoke/soot coming from the turbo area, any chance that's related? I'm perplexed...
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I'm on the road and I pulled over for a pit stop so I don't have time for a search right now, but I noticed under heavy acceleration a turbo whine so high pitched it almost sounds like metal on metal. Is this normal and I just noticed it, a leak somewhere, or maybe indication of something worse? The truck seems to be running ok otherwise. It's an '02 w/7.3 and 220k miles.
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I've dealt with this issue many times before but this time I am at the last straw. I cannot deal with squealing brakes!! I have tried OEM, napa brand, auto zone and everything is fine for about a month into it and than they start to squeal. I always use the high temp ceramic brake lube on all brake parts. I have cut rotors, changed rotors, changed pads, prayed to the brake gods but nothing has worked. I was curious to see what everyone is using out there and maybe there is one brand that everyone is choosing over the others out there and having great result.
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My dad recently bought 2006 6.0. He has had it about 2 and half months. Has the egr delete kit installed. The truck has ran great. Up until Wednesday the 3rd. My dad headed to Ut to pick up our new quads. While heading up a small grade with empty trailer in tow. Truck went to limp mode, fan kicked on, orange wrench came on on dash board. He pulled over let her cool down turned her off.
Checked fluids Then started her back up and she was fine. That has happened 3 times. Now he is on his way back (tow haul mode turned on) and it is doing it again. She hasn't went into limp mode yet. As soon as the fan kicks in my dad pulls over immediately and puts it in park. And lets her cool down checks fluids. This issue only happens mid way up a grade. So my question is...... What is causing this? How do we fix her and make her a happy truck again.
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I just bought a 2001 F350 diesel with 120k miles on it a couple weeks ago. Friday I headed out to Oregon with my 16 foot enclosed trailer filled with jet skis (about 4-5k pounds) for a competition. A few minutes after being on the freeway I noticed the truck did not have good power. About 30 min later while climbing a steep grade the truck almost went dead.
I started at 60mph and by the time I got to the top i was at 15mph with the throttle pinned. the motor sounded funny and shook the truck more then normal. After wards on the down side of the grade the truck started to act normal. I took it to my buddies house and switched trucks because I didn't trust if for the 13 hour drive.
Today I talked to a mechanic at the dealership and he said that it sounded like injector o-rings to him. I went home, pulled the valve covers and started the motor to see if anything is leaking. steam was coming from the valve area and the down spouts on the injectors was flowing oil. The thing that looked especially abnormal was one of the injectors looked like fuel was dribbling from it. I don't know if that is a problem or not. I couldn't tell if it was fuel or oil but no other injectors had fluid coming out near the wire connections.
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I want test my fuel pressure. What is a good gauge or kit to buy? My truck has lost power towing and is now starting to miss a little. I'm wandering if i my problem is in the tank. Is there a good scan tool that would diagnose things too?
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Long story short, when going up hill or any incline for the matter it feels like it's struggling and lugging, blowing carbon everywhere. It's an automatic so I yeah can downshift sometimes but even turning overdrive off doesn't work in a lot situations. My EGTs are way too high and I'm not about to tow my project car to OKC unless I get this figured out. I live around Salt Lake City so towing can be hard up surrounding passes. Just cruising to park city at 70mph on I80 up a pretty good incline my EGTs were 1,000. Just driving around the city, some hills I see 700-800 when I'm going 35mph.
At stop lights I'm seeing 400 at idle. My probe on the pyro is going bad starting to flutter but even if I fix that I'm still having issues up hills. Boost is good, up-pipes don't appear to be leaking but fuel pressure is a little low @56 and I know it's not the fpr because I just messed with that yesterday, put a new poppet and oring in, I haven't checked the fuel pump yet or dropped the tank either. If it is in fact fuel pressure related, does it make sense for me to see smoke coming out, wouldn't that indicate too much fuel? I'm lost, it's driving unloaded like I'm pulling an anchor.
Regardless of which spring I put in the frx I get 56psi, even with the black one I may see 58psi but even with 58psi it was still lugging it's butt off up hills and making that terrible drone sound like F you down shift me now.
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I am still failing to appropriately diagnose the problem(s) with my '03 Ford E-350 7.3L Powerstroke. This van has only 69,000 miles on it. A week or two back (just a few days back in work time) it suddenly went from running perfectly smooth, clean and wonderful to this:
- Zero power. Putting the van in gear and flooring the engine causes lots more smoke not nearly any rev of the engine and just a crawl forward.
- Lots of smoke out the back exhaust, whitish. I cannot discern wether it smells like diesel or oil (because I'm ignorant here), but the smell is very strong.
- After warming up and idling ~ 15 min I check under the coolant cap and see no signs of bubbling or disruption (from opening the cap in the coolant tank).
- After warming up there are no warning lights visible on the dash, and I don't have a computer to read codes (if there are any to read).
- I replaced the turbo up-pipes which had a visible leak previously. This did not hurt the symptoms, though no more visual leaks under the dog house.
- I thought maybe I put gasoline instead of diesel in the truck, not so.
- To do the above test I had to use the fuel pump to get gas out the tank to test. I hijacked the fuel pump output and turned the car on a few times to get gas out to a tank. The pump seemed to work just fine.
This was all very sudden which is perplexing, and, in use, the van was previously an ambulette and in my few miles with it (maybe 200-300 only) use was extremely light for such an engine/van, just driving around doing errands. I am not sure if this is relevant (no one has suggested so, yet) but before all this happened I uninstalled the rear HVAC that came with the van when I bought it. The AC lines were sealed under the hood. The coolant line was returned at the doghouse (you can see this at the beginning of the video).
At the moment the van has no power to go anywhere. I have not yet checked the CPS or IPC sensors, and understand this might be the next route in standard troubleshooting?
2003 Ford E 350 7.3L Trouble - YouTube....
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Normally I run around sea level at home but Iam on road trip in Wyoming at over 5000' elevation I am noticing alot more black smoke when towing. I run a DP tuner with 40 and 60hp tow mode. I also notice alot more black smoke in 60HP Econo Mode when not towing? Would this be typical due to the higher elevation?
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Alright I got a '99 7.3 Superduty F-250 I have been overheating while pulling my 1985 Camper weights around 6K. I put a new thermostat in still overheated.
Scenario, Rpms 2500-2700 top end trying to keep fluids moving. OD to D to 2 to 1. Run in between 1 and 2 basic on the up and flat of the road.
6-8% grade engine gets hot pull over and let it cool put it in 4 wheel works a little bit 4 wheel at least keep the tranny around 180. I only have a tranny gauge, I'm using the dash temp gauge for the engine.
What I'm I doing wrong or over looking.
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When I turn on my fan for the AC or vent or heat, it works just fine on the first and second settings. When I move the fan speed to the third and last speed, I hear this sound that sounds like the blower fan is hitting something. I turn the speed back to the lower two settings and noise goes away. Sometimes I turn it back to the higher settings and the noise actually will go away but most of the time the noise is there.
I pulled the blower motor out yesterday and set it to where I can turn it on while out of the compartment and I didn't really notice a noise. I wonder if the noise is there but I am just not hearing it since it is not enclosed in the compartment? I also noticed there is a crack in the fan where it mounts to the shaft starting at the shaft and extending out one direction and also 180 degrees the other direction. Thoughts on if the motor is bad or just the fan? Or even something else that I may not be seeing?
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My 2003 Ford Ranger started making a scraping noise a couple months ago - just a sort of quick metallic rasp that lasts no more than a second. It doesn't sound like a grinding noise - it's definitely a scrape, like if you dragged the edge of a shovel along some pavement. The sound comes from the rear of the truck. For a few weeks it only happened when I was driving uphill and making a sharp right turn at the same time. (My morning commute has one such right-turning hill, so I was hearing the sound every day at the same spot.)
A couple weeks ago, when the roads started getting really really terrible with potholes and frost heaves, the sound suddenly started happening more frequently. That same quick little metallic scrape happens almost any time I go over a big bump, and sometimes it seems to just be happening at random, even when the road isn't that bad!
What I picture when I hear the noise is that something in the undercarriage is loose, is briefly hitting the ground during sharp turns or jostles, scraping against the pavement and then bouncing back up. I've looked under the truck but I don't see anything that looks loose or dangly. My undercarriage is badly rusted, however, so it's not hard to imagine that something is swinging around that I just don't see when stationary. This could also be something in the wheels... but I don't know what.
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I have a 2000 with a six speed and through the first 2 gears while giving it only a little throttle, worse on hills and worse while towing I have a pretty decent vibration. Once you get to 3rd and up its fine. I have read about axle wrap and due to the fact my springs are pretty wore out I think this is a big part of it. Any other things to look at other than new springs? The u joints all look and feel fine so I haven't touched them.
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Towed 3 axle trailer loaded with a 73 VW bug, two implement bars, plows and a small boat. I would guess total weight at 7,000 max. The ambient temp 97 degrees and very humid. I have a 2000 dually.
The following are from the ScangaugeII
TFT trans temp 175 max
EOT end oil temp 205 max
SLP trans slip 0.20 max and 0.0 in high gear
From glow shift
Water temp 196
The one I am worried about is the trans slip, from a stop taking off always went high 0.15 to 0.20 and then drop quickly. Once the TC locked 0.0 down the road. Also, when I reverse with no load on dirt I have seen 0.20 on the trans slip. I have Forscan but have not logged any temps yet....
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2001 F350 290,000 no mods other than 6637, 2WD
Towed our new to us RV home last, only 15 miles from the dealer and yes its a big 5th for my truck at 12,000lbs. Anyhow, about 2 mins from home as I'm pulling off the freeway I got a SES light come up, then it disappeared. I checked codes this morning using forscan and nothing shows to indicate what it may be.
I was wondering if the transmission is getting hot if it throws an SES? It was only a short trip, but I have no real idea of the condition of the trans as the truck is new to us too - fluid looks and smells good.
Only new code is an ABS one c1229, c1233, C1234. I had 2 of them before - think the 1229 is the new one.
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So heres the story..........'02 Escape, 179K miles, just had the oil changed 2 weeks ago, ever since then I've smelled oil burning when the car starts up and every now and then after exiting the car. Also have had the check engine light on intermittently for the EGR insufficient flow for the past few months. It comes and goes whenever it wants. Today Wifey called me and said something was wrong with the car, I drove it home (about 26 miles). The car runs fine as shifts through the gears, but as soon as it gets a load put on it, it cant pull hard like it used to and it gets a high pitched/squealy whistle similar to a turbo that's spooled up.
Its hard to say where its coming from but from what I can tell I'd say somewhere under the hood near the glove box. (that's the only way I can think of to describe it). There's a big long hill right outside her work that I wasn't sure I was gonna make it up. Car just didn't have any power and couldn't decide what gear to be in as RPMs were too high in a lower gear but wouldn't pull in the higher gear. Car pulls hard off the bottom but falls flat in the midrange. I was thinking maybe clogged cat but what would the whistling sound be?
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