Ford 7.3L Power Stroke (1999-2003) :: Hard Starting In Cold And High Altitude
Sep 10, 2015
We're currently RV camping in the Wyoming Wind River Range at 8500 ft and is getting to freezing at night. The past two mornings the truck has been very difficult to start and I got quite a bit of smoke. This morning it took two or three tries but I got it going.
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I have had my excursion for almost 4 years, I love this truck. but lately we have been having issues that we haven't been able to figure out. First it has about 390K miles on it.
I ALWAYS have to plug it in. it could be 90 degrees out and I still have to plug it in. if it Is plugged in normally it will start fine. but then when I go to drive it, it wont have any power until I get like 2 miles down the road. you can push the pedal all the way down and it will go like 10mph. but once it warms up its fine. if I forget to plug it in, I will have to plug it in for about 2 hours and then it will start hard and run really rough for about 10 min. And it will blow greyish smoke out the exhaust.
But now I'm having the issue of keeping it running. it will start and run for 5-15 min and then quit and I have to wait anywhere from 10min - 1 hour to start it again.
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I had issues with my F250 cranking last winter when the temperature dropped, so I changed out the glow plugs in the spring. I hadn't been able to truly test them yet, since it hasn't been cold, but the other morning my truck wouldn't crank up. It was 40 degrees out the night before, and it had been almost 24 hours since I cranked the truck, but it seems to me like the truck shouldn't have an issue in that mild weather.
I'm not sure what I need to do next to try and fix this problem, it's been driving me crazy and risks stranding me if I park for a while in an area where I am unable to plug by block heater in. The truck cranks fine when I have had it plugged in for a while, so I'm fairly certain it's a heating issue. I haven't done any tests since last year, but I know that the GPR was working properly last winter, which is why I changed out the glow plugs.
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Truck stalls out and cranks hard for 7-10 seconds before starting if I don't let it warm up adequately before I start driving. Transmission is hesitant to shift. Also, white smoke comes out exhaust if it's cold and I get in the throttle too much or if I hit 70+mph.
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I wanted to know what happens when the injector hold down bolts are not torqued down to spec, what problems would arise and could it be a reason for somewhat hard starting?
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I have a 2003 Acura MDX with 120,000 miles on it. I live on a mountain road that goes from 5,200 feet to 7,400 feet in 7 miles. When I head up the mountain and go around switchbacks, at the higher altitudes the power steering goes out when it's very hot outside and I usually have the air conditioner on. I've had the power steering and sensors replaced twice and it hasn't worked.
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2001 F250 7.3l 294k miles
Ok so truck has always had difficulty starting cold since I got it about 12k miles ago. Replaced glow plugs, that made things slightly better but still no start unless temp gauge was in that first line above the C. Changed to Rotella, immediately after oil change starts better and at slightly colder temps.
Since getting the truck when you turn the ignition on you can hear a 'whistling' type noise which I believe is the fuel system pressurising. That used to last as long as the chimes did when you first turn the ignition on. More recently it lasts a lot longer.
Towed recently and had intermittent check engine light - believe this could be HPOP related, haven't checked codes yet as we're on vacation. No oil in the valley. But I do have a little oil carry over in the turbo intercooler pipes.
Truck slightly sluggish at setting off initially and then picks up reasonably well when not towing but my Dyno says I'm putting a bit more pedal to get the same performance from say two months ago
Pretty sure injectors haven't been changed since truck was new but can't be absolutely certain as there is no history. I was surmising this is probably both a HPOP and injector age issue but only from what I've found searching...
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My truck is hard to start when cold and I suspect glow plugs. But it is not showing any codes? If it is a glow plug or glow plug relay at fault , should it throw a code?
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When it is cold out side like 20 degrees I'm having problems starting my 2000 7.3 I'm cycling it about 5 times and misses smokes white for a bit then stays running I was thinking of changing out the fuel filter. What it could be?
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It's been a while but thats because the truck has been performing well.
Current problem: The truck has been hard to start this year as if the glow plugs are not working or are bad. It will start right up if I use the block heater.
Just recently, I also noticed that the EBPV is not coming on when warming up the truck.
Also, This winter season, the engine temp is not coming up to normal. the engine temp needle is more on the low side towards the C and definitely less than 1/2 way up where is normally is. When driving on the highway, the temp comes up more. but sitting at idle it barely gets warm.
So not sure if all 3 are related or not, but looking for a starting point.
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20 degrees out this morning truck not plugged in, didn't want to start had to cycle 4-5 times, each time waiting for glow plug Light to go out.
Finally cranked didn't sound pretty but cranked. Once it started idling on its own got out and seen a puddle of oil under the front of the engine drivers side center kind of.
Got up on the truck and shined a light in the valley and seen a puddle in intake valley. Heres my question? Where did this oil come from? Once it warmed up it quit and oil kinda disappeared from valley???
I had turbo off a few months ago because I thought I had a bearing down in it, but found some bolts lose. When I put turbo back on I broke the wire plug on front of the pedestal so I just left it unplugged. Very hard to cold start now that that is unhooked.
Did leaving this unhooked create a hard cold start? Should I put another pedestal on it with the plug or install one without it? Also will it hurt to leave plugged in overnight?
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2003 F350 7.3L 164k miles. Got towed in with hard to start cold complaint.
Hooked it up to the Snap On Verus Pro scan tool and we get up to 3000 psi on the ICP cranking, IPR value seems within spec, we have rpms over 100 on tool, pulse width within spec, computer voltage above 10v while cranking, verified output of glow plug module (California) and glow plugs get voltage for approx 50 seconds @ 80 degrees farenheit, glow plugs all read 0 ohms resistance.
injectors do NOT sound the same during buzz test.
Vehicle takes EXCESSIVE cranking cold to eventually get it started. LOTS of cranking. Just had to replace starter and a battery because driver burned em out. It feels like the vehicle shakes when it gets running. Black smoke when revving cold. Sometimes white smoke while cranking.
Once the engine has been warmed up, it starts perfectly every time.
I have spent two days in the engine bay looking for chaffed wires and doing diag and my current diagnosis is bad injectors. I feel there COULD also be high pressure oil leak, or a mechanical issue such as low compression. No compression guage yet for this truck. We have the ICP and IPR fittings to do a shop air test. Recently did a 6.0L and went thru everything and eventually diagnosed it as bad HPOP. LOW ICP pressure.
I noticed two of the cylinders were at maybe 8% Perdel on the data. Seems too high. Also, it "passed" the KOER self test and "passed" the injector buzz test with no codes after, but the audible sound of injectors didn't "seem" right to me, but I am new to these engines.
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My 1999 F550 7.3L has been hard to start when it's cold outside since I got it with about 150k on it (it has 200k on it now). Last year we tested the glow plugs and sure enough 5 of 8 were bad. So they are all new now. It worked a little with the hard start, but not much.
When it's cold out the engine will crank forever amongst clouds of smoke and the smell of unburnt diesel fuel and sometimes eventually start, followed by smoke and sputtering until the cylinders clear out. However, what I have noticed recently is that it will sometimes start in the first few revolutions. It seems like the best way to start cold is as follows:
1. Let the glow plugs heat up for a minute or two,
2. Crank engine for 10 or 15 seconds and stop,
3. Crank engine again, but stop if it doesn't catch in the first couple of revolutions,
4. Repeat step 3 until engine starts.
When it starts using this method, it's immediate and it's running smoothly immediately with minimal smoke. This is making me think there's a computer or sensor issue, but I have no codes.
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Does the 2002 7.3 have an automatic high idle in cold weather?When you start it after it runs for a few moments it goes into high idle until you hit the accelerator. I had a 96 powerstroke before this one,it didn't do this. Just wondering?
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I have a 2002 f350 that has had cold starting issues since I bought it. I have replaced the glow plugs twice, the glow plug solenoid four times. When I put a new solenoid on it it works fine for a short time. I know the solenoids are bad because I get battery voltage on one side and nothing on the other. If I jump the solenoid with a jumper wire I can get the truck to start. I thought I was getting bad solenoids but I have recently tested the activation circuit and am getting constant power there. I.e. It never shuts off. I think this is what is causing the solenoids to burn up. From the tracing of wiring diagrams I have done, the only thing before the solenoid is the Pcm. So now to the question,
1) What controls the activation of the Glow plugs? Is there a temperature sensor or something before the Pcm.
2) Is this a case of my Pcm going out on me? I am a mechanic in the army so I have a decent understanding of mechanics.
However I am at a loss for these systems.
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I have a 01 7.3 crew cab dually and it's had cold start problems since i got it in 09.I have replaced everything i could think of including glow plugs gpr,harness and batteries. Any temp below 40 i have to plug it in . If i cycle it 3 or 4 times it will start but it smokes and runs ruff. My 00 7.3 excursion starts up down to about 10 degrees than i have to plug it in so i know dually is not right.
I have a afe intake,1.5 injectors, driven diesel rr, adrenilin pump,dp tune by gear head. Kinda at wits end don't mind plugging it in in dead of winter but now one night it's 30 next it's50 and i don't have to . Also have fully built trans by level 10 if it matters .I get battery light coming on every now and again. New alt about every year and a half.
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2002 Excursion, 7.3L 375,xxx miles ... As the weather is cooling off, my excursion has a starting problem for a few years.
Replaced all the glow plugs last year. We (my brothers and I) thought it was injectors, but in the summer time or if block heater is plugged in, she starts normally and idles smoothly. And no smoke and runs fine once she warms up.
When cold, it acts like 1 or 2 injectors are not firing. Have run all kinds of cleaners through the oil and fuel.....
Don't want to swap injectors just to swap parts. Would like to diagnose problem....
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Here's my video of it doing it: [URL].....
98 e-450 rv cutaway with the 7.3 PSD. 219k.
Here's what I have done so far
-New GPR
-New Glow Plugs
-New CPS
-unplugged the PCM, and re-plugged
When it cuts out like the first time in the video, the accelerator pedal does nothing at all. Then once the WTS and CEL go off, it's fine again for a bit.
It seems to only do it when the engine is cold as well. After I had driven it around the block a few times and let it idle, it got better. I was able to drive it 20 miles round trip without it cutting out.
Also, might be related, it has been random on power since I got it. Sometimes I have to floor the accelerator to get up a hill, sometimes I barely need to touch it.
What to check next? It's hard to tell if it's de-fueling or if it's an electrical issue.
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Truck is a completely stock 2002. New injector o-rings, glow plugs, valve cover harness, and injector cups a year ago... all motorcraft parts. New batteries and starter in the last 6 months.
I've checked the GPR both at the relay and harness got power all the way to the valve cover harness on all 8. Injector buzz test sounds okay as well.
Had a stuck IPR issue a few moths ago that caused a CEL and died while running. Took apart and cleaned the IPR and CEL is gone truck runs great once started and has correct IPR pressures in all RPM ranges.
Truck runs great once it is started and is not sluggish until warm like when it was hard to start when cold with leaking injector o-rings.
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I have a 2001 F350 Dually 7.3 w/260K miles. Hard starting, it has to be plugged in all the time. Occasionally/most of the time, blows white smoke at 50 to 60 mph or at high rpm. Replaced TPS and now runs totally different on starting, still hard to start but better throttle response on starting. Once started, I have to pedal it to keep it running, which seems to have little response as it would as if it was a direct throttle linkage attached to a carburetor...follow me? After a while, it will idle by itself. However, it still has flat spots when out of idle and at high rpm. Has gotten to the point that I can't trust to drive it.
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This is an issue I started chasing after having all the injectors replaced on my aunt's F-350. We had them replaced due to hard/no start on cold (dealership told her they needed to be changed). Unfortunately, I did not get the buzz test results before changing the injectors.
So far that has been replaced:
Injectors
ICP (was leaking)
IPR
both UVCH
IDM (twice)
The issue we are having right now is that only 2 injectors (#6, #7) buzz properly. Initially when we changed the injectors, it did start but didn't seem to run quite right. We did the buzz test and at that time and injectors 1,3,5,6,7 would buzz strong but the rest were weak. After some forum lurking, we suspected that the IDM was faulty. We purchased a refurbished one and after we changed it, only injectors 6,7 would buzz strong. Thinking a faulty IDM was sent it back for a replacement. While waiting, we decided to put the old one back in figuring it would go back as it was before but only 6,7 would buzz strong. We receive the second IDM and same thing, only 6,7 buzz strong. We did a continuity test from the IDM connector and they all get 2.7 ohms (it was an older multimeter so not sure if being .1 under the 2.8-3.6 range is bad).
What I did next is use the uvch external pigtail to test the injectors. I plugged the extra pig tail into the uvch and then the ends of the wires into the plug of the upper harness. Afterwards, I would swap a different injector wire (on the pigtail) to the #6 injector wire (on the upper harness). Whatever injector that would go to #6 would fire correctly. So I know that the injectors themselves are fine. I am suspecting the wiring harnesses (upper/lower) but the continuity test would say otherwise. We also do not get any fault codes except for the EBP occasionally (waiting for a new one). I am lost on what to test or look at next.
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