Ford 7.3L Power Stroke (1999-2003) :: Fuel Pump Fuse Blown
Jan 31, 2017
So the other day my 20amp maxi fuse for my fuel pump decided to blow, put a new one in & everything has been going good since. Is it just a fluke or is this an indication my pump is going out? I inspected wires off the pump & connections for corrosion & that's good, fuel filter is also new about 2 months ago & I always run #1 diesel with a little additive in the winter.
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I have a 2001 f350 dually diesel, I was driving it with no problem and all of the Sudden it die when I was checking the problem I not that the fuse for the diesel pump was blown immediately I replaced it and as soon I turn the key on it blew it right away I fol the wires from the pump to the fuse box and there is no wires grounding so maybe I can get a little bit of info to find the source of the problem
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I have a 2003 F250 and dont have power at fuel pump, or fuse #30. I put power directly to fuel pump and it worked and truck fired right up.
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01 7.3. Cranks, won't start. Tank was at 1/4 but is full now. The lift pump runs, I can feel and hear that the motor is spinning when I cycle the key. I removed the fuel filter and cycled the key and get no fuel into the bowl. It looks like the lines are stainless from the pump to the tank so I doubt it is sucking air. I pressurized the tank with a shop vac and I get fuel coming into the filter housing. Am I missing something obvious? I have never seen an electric pump that would run and not pump fuel. I removed the suction line at the pump and don't feel any suction there.
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I drove my truck 2 times the day it stopped running. The 3rd time I tried to leave it started moved about 2 ft, spit and sputtered and died. It had blown the fuel pump fuse. I changed it and checked the fuel shut -off in the cab, passenger side. It was not tripped. Tried to start it and as soon as I turned the key it blew the fuse again. I changed the fuse again and this time I changed the fuel relay and the switch in the cab. Turned the key and it blew the fuse right away. Went to AutoZone because they are close to the house described what it was doing to them and they said sounds like a short in the fuel pump.
I purchased a new pump put it in turned key blew the fuse, pump just clicked...I found this site and my son noticed a thread where it said wires under the cab are good for wearing through and grounding out. I looked and it did wear through one wire coating. We taped it up, put extra cover over it and now it does not blow any fuses. Fuel pump still just clicked. Took fuel pump back for an exchange.....same thing. Turns over but fuel pump will not pump fuel. What am I missing?......
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I have a 92 caprice 5.7. Vehicle had suddenly stopped ... Providing fuel to the tbi. I immediately checked relays etc all were good. Then I figured it had to be the pump because I didn't hear the whirl of the pump with the key forward engine not cranking. I replaced the fuel pump. Still same problem no fuel. I found the 20 amp fuse blown that sits next to the 2 relays. I replace the fuse then the fuel pump got energized as I cranked the engine it almost started but then the fuse blew again. I have a short in the circuit I believe. I don't have a wiring diagram,what else is on the fuel pump circuit so I can have a direction to start in to find a probable bad wire.
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The relay for the fuel pump keeps going bad. Is this a sign my fuel pump is going ? I just replaced my 2nd relay ( lasted about 1 week ) 1st lasted 16 years. Or is there another issue to look at ?
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2003 F-350 - 7.3. With the key in the on position there is zero voltage to the fuel pump. Fuel pump fuse is good. I traced the red with black tracer wire from the pump up through the firewall and to the safety inertia switch. The switch has continuity so it's OK. Then from the safety switch I traced the green with yellow tracer wire to a fuse block plug connector. Then I checked continuity from that connector out to the #40 fuel pump fuse and it's open.
So I then i checked from the fuel pump fuse to all the back connections on the back of the fuse block and there was no continuity to any of them. So I removed the back cover off the fuse block to expose any issues. I found two board mounted relays. Now, from the fuse I get continuity to one of the relay connections. So did Ford hide the fuel pump relay and make it non replaceable? Also if this is the pump relay then what circuit energizes it? I need to make sure before I replace the fuse block.
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There was no power getting to the fuel pump on my 2002 Ford F250 73 diesel traced it back to the inertia switch no power in or out but I'm getting power at the fuel pump relay put the code scanner to the PCM and no communication....
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I was wondering if it is possible, due to budget, to perform the electric fuel pump conversion in steps. By that I mean could I remove the mechanical pump and install the electric pump on the frame, but retain the stock filter housing and regulator? I would use high pressure hose and run from the stock pump supply line on top of the engine to the fuel bowl inlet and then use high pressure to run to a three way fitting, and a bit more hose to join the fitting to the stock lines running to the head. later as budget allow I will replace the filter assembly and regulator and then the lines to the heads.
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I was driving my truck then all sudden truck started losing power then slowly died. I restarted it, it was a lil shacky then died again. Iunscrewed the fuel filter and looked in the housing and there was lil fuel in bowl i turned the key to on position and bowl did not fill with fuel looked as if it were shooting some bubbles up(air) could it be outta of fuel???
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Where the fuel pump is located on a 2000 F-350 7.3L Diesel? Also, how complex is replacing this?
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Went to start my truck (2003, 7.3 F250) one evening and I found the headlights on. No keys in the ignition and the truck hadn't been driven for 2 days. There was a strong smell of plastic and or electrical components burning in the cab. The truck started without a problem. I shut it off and the lights remained on. Cycling the MFS and light switch would not turn the lights off. I had to disconnect the batteries and leave it till time allowed for trouble shooting.
I've had it in my shop for three months now and this is what I've found so far.
-Source of the burn smell is coming from the fuse panel. More specific it's coming from a bulkhead that plugs into the panel. One pin connected to a White wire with 2 purple traces. I've traced this wire to one of 2 small relay packs in the engine compartment next to the driver side fender. I've replaced the relay this white/purple wire connects to as a precaution. This did not remedy my trouble.
-The local ford dealer told me this relay was for the A/C clutch. I located a 10amp fuse in position 10 and removed it. The headlights finally turned off.
-I started the truck and the A/C compressor clutch still engaged and ran. Smoke began to pour from the fuse panel once again. I killed the truck and head lights remained off. All done with the fuse in position 10 removed.
Here's where it gets weird!
-With the key/engine off and I turn the headlight switch on and MFS to low beam the fuel pump is running. Change the MFS to high beams and the fuel pump turns off.
I've looked over the wiring harness and there are no noticeable problems indicating multiple wires being shorted. How are all these issues related?
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I just got delivered a 7.3L from down south. Batteries were dead so replaced both. Fuel was a couple notches above red line (much closer to red line than 1/4 tank) so I added about 7-8 gallons.
It will crank forever and ever...Won't start.
With starter fluid it starts but not strong enough to pump the pedal and rev it up to keep it idling.
I know s-fluid is bad but if I continuously spray with key turned forward it will run but as soon as I let go of key it shuts off.
20 degree weather and it was delivered to a parking lot so I cannot plug it in.
Was told to check filter cap, turn key, and see if it fills bowl with fuel....if not then it is fuel pump. Someone else mentioned that it could be bad crank position sensor? Does this sound like fuel pump?
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I am installing a fuel pressure gauge into my 02 7.3 I went to the thread the sensor into the plug hole on the fuel filter housing and it wasn't threaded, turns out the sensor thread is slightly smaller and a different thread ... The directions say to install it into the filter housing or the lift pump ... So I'm assuming I have to go the lift pump direction of installing it but where the lift pump is or how to install the sensor into it while not throwing a code or causin problems ... A step by step and even pictures.
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Ihave a 2008 E 350 6.0 , while driving i hit a small pothole no big deal the van stops running and coasts to the side of the road. get her towed. The dash lights show the PATS is engaged so it is no start no crank.
The 30 amp fuse PCM power relay is blown. when i replace it it blows as soon as i turn the key. im checking for wire chafing but so far have found none.
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Blown fuse causing a lack of power to the OBD port?
I just got my Kiwi2 BT OBD2 adapter and was hoping to start diagnosing my truck, but the adapter won't power on while connected to the truck.
I pulled and visually inspected fuse #12, I also verified power to the cigarette lighter plug and the accessory 12v power outlet.
The adapter powered up with no problem when I connected to a co-worker's Tacoma.
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This applies to a 2001 F-350 with 73,000 miles on the engine. Engine oil level is good, batteries charged, HPOP reservoir is full and passes Cody test with flying colors. Fuel pump runs for 20 seconds at key on. Start takes about 6 seconds. If I shut the key off and restart immediately it starts in under 2 seconds but if I wait about 30 seconds it's a 6 second start. Here is an AE that I ran on it, it has me stumped. FWIW it seems to start quicker when AE is hooked up. ?? An odd whir type of noise comes out from somewhere under the hood when I first turn the key on and when I clear the codes with AE.
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I have a 2000 F150 with @175K miles. Replaced the clutch about a year ago, replaced the front calipers a few weeks ago, due to the right front locking up on my way home from work. Since then, when I try to start, it blows the fuel pump fuse. (#10)...
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I just bought the batteries I was asking about in this posting. Bought them at auto zone on my lunch hour today, they swapped them out right there in the lot, no problems. Watched carefully to make sure terminals were not crossed, etc. When I came out of work a few hours later, the #20 fuse for door locks was blown. I chalked it up to the battery change, and put a new fuse back when I got home. I come out an hour later to leave, and the fuse is blown again. I have not replaced it again, need to go get more of the proper amp rating.
No other changes to the truck other than the battery replacement. And that's the only anomaly. No other problems, nothing. Getting ready to head cross-country on a skiing trip, this Friday, so there really is no time to get to the dealer to get this looked at.
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I just replaced my 3rd HP power steering line last night( 3rd in 300K, always blows the same point....fitting comes apart where it attaches to the pump.
I'll start, mine have gone about 100K plus or minus 10K, almost thinking about making it a 100K maintenance item.
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