Is this the sign of a bad fan clutch? I can spin it by hand,and it goes round and round.Can I drive it like this until I replace it? I am only driving 30 miles round trip at night, not towing and outside temperature is usually about 100 degrees.
View 6 RepliesI just bought a 99 F350 to replace my 01 F250 5.4 and I'm pretty stoked. There are several problem (some i knew about, some were surprises) 1 of which is the starter. The guy I bought it off said that every 100 starts or so (more like every 4-5) the starter sounds like it free-wheels but you just wait for it to stop, turn the key again (sometimes twice) and it engages and starts (although it takes a few seconds of turning over before it fires up).
I have a buddy with the same truck and he has had to replace his starter many times and I read in an old log book from the original owner that he had replaced the starter every 25,000kms (15,000miles). I am not the kind of guy who likes to fix things to have them break again.
SO my question is, WHY do the starters on these trucks keep breaking? What is the weak link? Is it possible to re-build one with better parts at home?
Is the problem partially because my batteries are only 650CCA and 750CCA and it takes more to turn this beast over? Could it be a bendix issue?
What EOT temp should the fan clutch kick on at? I've never heard it kick on until a recent trip. It seems to go on about 228 degrees EOT and keeps the EOT below about 232 degrees.
At slow speeds I've found that the trans will heat up to this temp too. I assume because the radiator cooler is at that temp an there's not enough air flow for the air cooler to cool it down much?
Odd question, but the a/c clutch has always engaged randomly even though the a/c is not on and even now when the heat is on. Is this normal?
View 7 RepliesIts freaking hot! Only getting about 65 degrees out of the vents at best. If I start up and let idle the a/c clutch goes on and off but not after i rev up the engine or drive a little ways . plenty of freon, and the air gap is tight with .020 and .021 feeler gauge. Should I still pull one of the shims? or is it something else? Last summer the truck was like a meat locker. I did have to add some freon about 6 weeks ago but seems to be holding ok...
View 14 RepliesSO after reading about the air gap on AC compressor, i checked mine and it was large so I removed the shim and the gap was almost like new..
Now when I first switch on AC the compressor will click on and off several times especially at any RPM above 1000.
I hooked up hoses and tried it again with wife holding RPM in 1200. The high side would bounce from 100 to 400, compressor would cycle off and then back on in quick secession with high side bouncing back and forth for 10 seconds or if she let off pedal back to idle RPM.. low side was not moving a lot at this point but not bouncing like the high side. What can be causing the pressure issue? when it stabilizes the pressures are right on for OD temp according to charging chart for R-134a.
The fan clutch will come in and out rapidly when NOT in OD and pulling hills with the fifth-wheel attached. Replaced with a new aftermarket fan, then a new OE one. Then had the radiator pulled and all the bugs, etc. blown out. The condition has not changed at all. The original fan clutch was pretty sloppy. There are no codes, the trans fluid is nicely red, the engine does not overheat or even change temp when pulling hills. No check engine light ever. The truck is a 2001 F250 4 X 4 automatic extra cab with 7.3 engine without any modifications and runs perfect except for this. There are about 95k miles on odo. When we use overdrive on the flats, there is no issue.
View 12 RepliesIn my 99 with a zf6 it seems like when I push the clutch to the floor it's not disengaging all the way. It has a newer valair clutch in it maybe 15000 miles on it. It's really hard to get the truck in reverse or first from a stop. If the truck is stopped and it's in reverse or first with the clutch to the floor it will move in that gear. Is there a adjustment on the clutch? I'm thinking no since its hydraulic....
View 14 RepliesWell, I think my clutch is falling apart. I am hearing an intermittent nasty noise coming from somewhere in the bell housing/oil pan area. It comes and goes, but seems to be more frequent lately. It sounds like a dryer that somebody threw a pair of sneakers and some rocks in; with a metallic clunking noise of something being "churned" around. As I said, sounds almost exactly like the dryer thing.
The clutch does not seem to be slipping, but I do occasionally have difficulty getting it into gear at a stop. I'm guessing that the clutch disc has thrown a hub spring, and its rattling around in the bell housing. Assuming I need a clutch; which I think I do, I need selecting one. I have no history on the clutch or flywheel, so I will assume that I need a new flywheel to match whatever clutch I get.
I can't get a stock replacement, due to the injectors/chip/etc.... I would estimate I am making about 350hp/700ft-lbs. I don't tow currently, but I may pull a car trailer in the future. I DO haul heavy loads in the bed (4,000lbs) on a regular basis. I also drive/shift aggressively, as well as shifting quickly. While I spend a decent amount of time on the highway, I also do a lot of stop and go stuck in traffic driving; so smooth engagement is important. So, no ceramic/ceramic in/out type clutches.
I do NOT want a South Bend. I don't want a super soft pedal. Also, the whole pedal-sticking-to-the-floor thing they mention is unacceptable. Personally, I think they should be ashamed of themselves for putting out a product with such an obvious unsafe design/engineering flaw, and then try to explain it away as "normal". Nope. They need to go back to the drawing board and fix that. As I said, it constitutes a serious safety hazard.
I'm getting ready to swap my clutch and got to looking at the slave cylinder. I read somewhere that you have to rotate and twist it to get it out? Or something else? Also after reinstalling how do you get the slave plastic piece cut that holds the rod in? Or do you just push the clutch?
View 4 RepliesJust got myself a gently used Econoline E-350 7.3 Diesel and was loving it when she ran:
E-350 7.3 Diesel
Recently I have been having some charging issues. It started with it intermittently having a hard time to start, especially when it was warm. I carried a jump box with me and that always seemed to work. Then I noticed the voltmeter on the dash dropping. It went down to the 8 and I was like something is wrong.
Checked the battery voltage, it was at 9.6v. OK, maybe alternator isn't charging. Advance Auto tested the alternator, said it was bad. I replaced alternator. No difference. I pulled the battery and ran it on a conditioner to bring it up to proper voltage. It's now at 12.6v resting. Starts the van no problem. When running though the voltage doesn't increase to 13-14 volts like it should though telling me the alternator isn't doing it's job. Increasing engine RPM actually decreases voltage? Checked all the obvious things like bad grounds but everything seemed clean.
The only thing that was fishy was when I pulled the three way plug from the alternator, one of the pins had corrosion on it. I cleaned it up before installing the new alternator. I didn't do a diode test on the new alternator because I figured it was new, but hey maybe I got a lemon?
Anyway I'm going crazy trying to figure out where the problem is. All fuses are ok. Is there an external regulator or something I should be on the lookout for? Is there anything else that could be causing a non charging issue? The battery was manufactured in 2014 so it's relatively new.
And on a random note my ABS light is now on?
First off, I have a 2000 Excursion with a 7.3L so I have a GPCM and not a glow plug relay.
I'm getting a P0683 code. My SES light is on all the time. I have a voltmeter plugged into the dash outlet and based on prior behavior, it is definitely not lighting the glow plugs now. The voltage isn't dropping enough. It only goes down to 12.35v or so when the engine is cold. This time of year, it gets to around 70 during the day and 45 or so at night so the plugs aren't strictly needed. It starts without any problem at all.
I'm not sure what could be wrong. The connections are all tight to the GPCM. I've wiggled and pushed them in as far as they go. I recently did a lot of work to the engine, including new injectors, glow plugs, 38R, etc. and I've never had this code before doing any of that work.
I've read a bunch of threads on it... is there any way to troubleshoot this, or do I just get a new GPCM? Can I convert to a GPR? I don't plan on having to pass CA smog as I'm probably moving at the end of the year.
What is failing. I have a 2000 F350 PSD with 116k miles. When I bought the truck last year, I noticed that the clutch pedal would squeak while it was coming off the floor. It doesn't happen when the engine is cold. I need to drive it about 30 min before it starts to happen. On longer trips, several hours, the squeaking is louder and the pedal gets very stiff. When I stop for fuel, I've come close to stalling when coming out of 1st gear. I can push the pedal to the floor, but on the way up, the pedal squeaks, and then once I reach a certain point, say 3-4 inches off the floor, the pedal looses all freeplay. The best way for me to describe it is the pedal travels up faster than it normally does when it's cold, and if I don't compensate with more throttle at that point, it will stall.
I've learned a lot by reading this forum for the past year, but I don't know the first thing about how to diagnose problems like this. I've taken it to 2 mechanics for test rides -- one thinks the clutch is fine and thinks the problem is the slave cylinder or a broken bushing in the pedal.
The other shop is also a small independent shop, but they specialize exclusively in Ford trucks, so I thought they would be more knowledgeable. But now I'm wondering if they could sense my ignorance and are taking advantage of the situation. They also took it for a drive, but they think the slave cylinder is fine and that the clutch needs to be replaced. I questioned him about the slave, and he pulled it to look at it, and asked me to push the pedal slowly while he was under the truck. I still had a little resistance and a faint squeak even in this situation. But he said the hydraulics are so simple that he felt we could rule that out. I can't remember exactly what he said, but I think he believes one of the springs in the clutch plate has failed. I just know they are suggesting a new clutch and they want to machine the flywheel to original specs.
I thought the leading symptom of a failing clutch was slippage under a load. So under strain, I would expect my engine to race occasionally, like I'm in neutral. But I've NEVER experienced anything remotely like this, even when driving hard in the hills pulling my travel trailer.
I know something is wrong, but based on my limited knowledge, I'm not sure what. It's getting a little harder for me to move the shifter into 1st and reverse, but once it's there it's fine. I've never experienced any racing or slippage in any gear. The one definite symptom I have is that squeaky pedal that when driven for a couple of hours, gets so stiff that it can cause near stall outs. With those symptoms, what do you think is going wrong?
On 2500 mile trip, no A/C last 400 miles and we're cooking
Compressor clicking on/off about every 5 secs, clutch smell. Seems to be turning okay.
I brought some tools, including a full socket set.
Can I pull the clutch and remove shims in the campground? Looking for a condensed version of how?
Worst case, how do I replace the clutch- of I can find a dealer with one?
Pulley and clutch fixed, but cycling on and off...adding freon?
So I have the luk full ceramic clutch now, this is my second one (about every year it needs replaced) and it's getting close to needing a new clutch again. Right now my 7.3 is sitting at 442hp and 864 TQ. Im Building a forged rod motor with the idea of getting 5-550 HP to the wheels out of it and hitting the 1000 TQ mark. What clutch will hold that and not chatter and try to knock my teeth out like my current clutch. The closer to a stock clutch engagement feel the better, I hate backing up or starting out with a load more than 10k (I have to start in low, or 4wd low to backup). Truck is a 01 crew cab, on 35's stock gears may be going to a 6" and 37's in the future but that's it.
View 5 RepliesI am looking for a how to vid or resource on doing the job right. I purchased the complete replacement master cylinder from Napa. 2002 7.3 Powerstroke
View 3 RepliesI have a 1999 f250 7.3 psd. it cranks and will not start, it use to crank for a bit of time and then start and now it refuses to start. If I leave the key in start position for like 30 seconds it use start and now it wont. I am thinking it is something with the glow plugs?
View 8 RepliesI have a 2002 F350 7.3 with 76,000 miles (still a baby) ... about a week or 2 ago i got in my truck and went to start it like normal, except instead of whipping over and firing right up in the snap of a finger, it kinda had a slower cranking time and took a second or 2 longer than normal. My first thought was maybe the battery's, BUT there basically brand new !!! not even a year old !!! ... so i figured maybe a starter, but i just left it as is, it still ran normal after firing.... Until this morning, I went to go start it and it cranked over 3 or 4 times real slow and would crank any more, it did this to me multiple times. Its acting like dead batteries so i put a jump pack on it, no change. I am thinking maybe a starter ....
View 8 RepliesAs title says, the EBP stays at 43psi key on running or not. MAP is at 13.7psi like it should be. tried a new sensor and also unplugged and no diff. Wiggled engine wiring harness and it never dropped. No tuner. Codes are P0472 and P0475. Truck runs very sluggish. 4.7v on EBP plug
View 5 RepliesI've tried everything I can think of to get my cruise control working again to no avail. I have a late 99 with a 6 speed. So far I have checked all the fuses with a multimeter, I've checked continuity from the harness under the dash through the clockspring to the switches, truck does not start without the clutch pushed in so the neutral safety switch works, has the upgraded switch and harness off the master cylinder. the previous owner said the cruise was intermittent about a year after they did the harness and switch recall on it. is there a way to test the harness and switch? I got a 1800 mile round trip coming up in about a week and I am gonna have a sore foot if I cant figure this out.
View 11 RepliesI just bought a 99 f250 super duty with 6 speed and it has clutch problem the clutch pedal goes about 1/3 of way down then drops to the floor and stays. I pulled slave cylinder and it has just as much resistance as a new one. my other thought was a spring internally in transmission. any other thoughts or do I just need to replace the clutch?
View 2 Replies