Ford 7.3L Power Stroke (1999-2003) :: F350 - A/C Is Not Blowing Cold As It Should
Jul 14, 2016
99 f-350 crew cab. The A/C is not blowing cold as it should. Have already replaced the compressor and clutch, orifice tube and accumulator, also cleaned evaporator coil and put a new blower motor on, also a new blend door actuator. Also put a valve in to block coolant from the heater core. System has had vacuum pulled and charged correctly by my mechanic, he says he doesn't know of anything else to do, that it was as good as its going to get. Ive been in 2 more trucks identical to mine and the A/C will freeze you out, as to where mine will not come close. Temp coming out of the vents barely gets down to 60 degrees
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My 02 F350 7.3 new to me trucks ac stopped blowing cold. Not air gap issue (shims have been removed prior to my ownership-I pulled hub and checked), the charge is good (according to the shop I went to for evac and refill), and the compressor's cycling quickly. I'm no HVAC guy by any stretch. I have a cheapie gauge from days long ago that I connected to my low side port (which I know isn't definitive) and it reads from 25 to about 40/45 depending on the cycle.
Additional info that may not be anything:
1) Where the line goes from accumulator to evaporator the foam seal is slightly messed up and I feel ice cold air coming out of the housing.
2) The line is warm before the orifice and cold after it.
3) The lines going to the accumulator are both hot (after taking it to shop, before were lukewarm).
4) The condenser doesn't seem to have excessive plugging and I have rinsed it with garden hose sprayer with no difference.
5) The air from the vents blows good, just warm.
6) I've replaced the actuator for the blend door already.
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I have a 2003 F250CC 7.3 with 200,000 miles on it. I just purchased this truck about a month ago. My question is it blows black smoke. A little at idle but mostly when you give it any pedal. I have replaced all of the injector o rings and that didn't make a difference. Then I had it tested and it failed a CCT test on #2 cylinder. I have an injector to put in it, but am curious to find out if 1 bad injector would be enough to make it smoke all the time. I keep getting P1211 ICP pressure above desired. I had a friend of mine who used to work at a ford garage take a look at it with his computer and he said that everything looks good other than the CCT test.
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I had been fighting some problems with injectors for several years. I didn't have time to dig into it. I knew what I needed to do, just needed to find time to do it. I honestly thought it was and injector and thought I would have to go to new sticks because I've had so many problems with the remans.
Well I finally had time last week. I pulled the passenger side valve cover and ohmed the injectors. It would be almost impossible to get the leads in the injector while installed the truck. I kept an old valve cover harness, so I cut a pig tail off of it and plugged it into the injectors so I could test. You can see the meter attached to the pigtail in the pic.
To my surprise all four were all right around 2.7 ohms. You need to set your meter so you are getting a reading w a decimal. If you set it to high it will only show a whole number and it is better to have a more accurate reading.
I then plugged the wiring harness back in and tested it from there. The #7 injector gave over 6 ohms. This told me that my wiring harness was bad. I went OE and replaced it. I had a problem w a Dormant valve cover gasket before so didn't want to go that route. After I replaced the gasket and harness all my readings were under 3 ohms. They were all lower than w the old harness.
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2003 F350 7.3L 164k miles. Got towed in with hard to start cold complaint.
Hooked it up to the Snap On Verus Pro scan tool and we get up to 3000 psi on the ICP cranking, IPR value seems within spec, we have rpms over 100 on tool, pulse width within spec, computer voltage above 10v while cranking, verified output of glow plug module (California) and glow plugs get voltage for approx 50 seconds @ 80 degrees farenheit, glow plugs all read 0 ohms resistance.
injectors do NOT sound the same during buzz test.
Vehicle takes EXCESSIVE cranking cold to eventually get it started. LOTS of cranking. Just had to replace starter and a battery because driver burned em out. It feels like the vehicle shakes when it gets running. Black smoke when revving cold. Sometimes white smoke while cranking.
Once the engine has been warmed up, it starts perfectly every time.
I have spent two days in the engine bay looking for chaffed wires and doing diag and my current diagnosis is bad injectors. I feel there COULD also be high pressure oil leak, or a mechanical issue such as low compression. No compression guage yet for this truck. We have the ICP and IPR fittings to do a shop air test. Recently did a 6.0L and went thru everything and eventually diagnosed it as bad HPOP. LOW ICP pressure.
I noticed two of the cylinders were at maybe 8% Perdel on the data. Seems too high. Also, it "passed" the KOER self test and "passed" the injector buzz test with no codes after, but the audible sound of injectors didn't "seem" right to me, but I am new to these engines.
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This is an issue I started chasing after having all the injectors replaced on my aunt's F-350. We had them replaced due to hard/no start on cold (dealership told her they needed to be changed). Unfortunately, I did not get the buzz test results before changing the injectors.
So far that has been replaced:
Injectors
ICP (was leaking)
IPR
both UVCH
IDM (twice)
The issue we are having right now is that only 2 injectors (#6, #7) buzz properly. Initially when we changed the injectors, it did start but didn't seem to run quite right. We did the buzz test and at that time and injectors 1,3,5,6,7 would buzz strong but the rest were weak. After some forum lurking, we suspected that the IDM was faulty. We purchased a refurbished one and after we changed it, only injectors 6,7 would buzz strong. Thinking a faulty IDM was sent it back for a replacement. While waiting, we decided to put the old one back in figuring it would go back as it was before but only 6,7 would buzz strong. We receive the second IDM and same thing, only 6,7 buzz strong. We did a continuity test from the IDM connector and they all get 2.7 ohms (it was an older multimeter so not sure if being .1 under the 2.8-3.6 range is bad).
What I did next is use the uvch external pigtail to test the injectors. I plugged the extra pig tail into the uvch and then the ends of the wires into the plug of the upper harness. Afterwards, I would swap a different injector wire (on the pigtail) to the #6 injector wire (on the upper harness). Whatever injector that would go to #6 would fire correctly. So I know that the injectors themselves are fine. I am suspecting the wiring harnesses (upper/lower) but the continuity test would say otherwise. We also do not get any fault codes except for the EBP occasionally (waiting for a new one). I am lost on what to test or look at next.
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I recently bought an 03 F350. I've noticed on cold starts that it has no power. After about 5 minutes it runs very well. I have not noticed any misfires or smoke and there are no codes thrown. Based on what I have read here, I assumed it was a FICM issue. I just got done testing it and it was at a solid 48v with 1 dip to 46 on engine crank. I'm baffled at this point. The truck literally has no other issues except low power for the first 5 minutes.
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I have a 2001 F-450 SD with 7.3. What the problems would for the blowing of fuse #3. The DLC fuse. I mean I know it goes to the cigarette lighter as well. but when not in use it still blows.
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I am a mechanic and tow operator running a late 99 f350 7.3 6 speed cab and chassis wrecker. This truck has had a hard life and has been neglected for quite some time, and now has become my baby/headache. Truck starts great, idles nice, and will run great for about 5 minutes until it starts billowing white smoke that smells like fuel and loses all power. If you continue to drive it it will die. Sounds like it's dropping cylinders and will barely idle. If you stop for 5 minutes or so and let it idle it will smooth back out and will run great again for another minute or two, then right back to stumbling.
Using torque app, hpop pressure looks good when it's running well. Peaks at 3k, IPR maintaining 30-40% max. As soon as it stumbles you can see the hpop drop to 5-600 and the IPR will climb to 65%. Let it idea bit and they go back to normal, and stay good until it stumbles again.
Ive changed the fuel pump, ICP,rebuilt FPR, change fuel filter, pulled and cleaned the fuel tank (metal tank, no delamination, looks perfect inside). Pickup screen looked good. Cleaned the IPR, cleaned the hpop reservoir, there was no screen inside. Checked voltage at fuel pump, 11.78 across the pump with it running. Pulled valve covers, no noticeable leaks around injectors. Injectors have less than 5k miles. Remans with 100% larger tips.
To me it seems like the lpop is not keeping up with the hpop under load, starving it until you idle and let it catch up. Could it still be bad injector orings? Bad lpop? Something I'm not thinking of?
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As the title implies, that is my problem. Can't get the AC to come out of anywhere other than the windshield defrost vents. Y'all ever encountered this before?
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The heater fan stopped blowing the other day. The fuses check out ok. What would be the most likely culprit after that? relay? Switch? Blower motor?
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I had a problem with this issue a few months ago, was 45 minutes away from home, blew the fuse to the starter. Switched another one in, blew it too. Had it towed to a shop, they did some diagnostics, felt like it was a short in the starter, replaced it and all has been well (as far as that particular issue) until this morning. Got in it, turned the key it cranked for less than a second and stopped. I pull the fuse, sure enough, blown. Swap it with another, it blows.
I know I have a bare wire in the column, the OD light wire is chaffed, I fixed it before but it must be worn again because I can get it to light up depending on positioning of the shifter lever and as I recall, every time the fuse blows the steering wheel is cranked to the left.
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All vacuum lines are good, pump works, Canister isn't leaking, 4x4 activates and I can feel it, so Can't be vacuum leak. Replaced esof solenoid 6 months ago last time this happened, but this issue seems to be different. Watch this vid I made showing the issue.. after viewing video, do yall' agree I isolated the issue? If that one tug makes the air go through the front vents, that means everything else in the A/C mode selection works..
YouTube.....
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I have a 03 F-350, 7.3L. There is a slow oil leak that only leaks after I've run the truck. In other words, it doesn't just sit and leak overnight. I'll park it after running, and the next morning I'll notice a small pool of oil, approximately 2" in diameter. The leak appears to be coming from the oil pan area. I degreased the entire oil pan area to get a better visual of where the leak is coming from. I can see oil trailing down the front of the oil pan and the rear of the oil pan. Does this sound like the gasket? Or, what else could it be? I'm praying its not as bad as I think and need to replace the gasket.
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Moving my worldly goods from California to Oklahoma in a rented 26' box truck with my wife following in our '02 F350 loaded to the gills with my lathe, mill, air compressor, weld and assorted machinery. Just west of Deming NM it started to blow lots of white smoke and down on power. Some rattling noises from the engine when throttled up & won't reach 3000RPM.
Had it towed to an impound yard for storage. Plan on sending a flat bed to pick it up when we get to Tulsa.
Any experience with a tilt back trailer capable of loading & transporting this truck that weighs around 17,000 pounds? My plan is to continue on to Tulsa & make arrangements from there.
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My issue I'm having - 2002 F350 7.3L has an 8 inch bds lift with 37/13.50 tires. I realize these tires are big but... while driving 100kms/hr or 60 miles per hour and I hit the gas the truck barely wants to move (without pulling a load). Thought maybe a turbo but I have no mechanical skills so here I am!
2nd issue, there's a bullydog chip in that truck when I bought it. he said he always ran it on extreme. I found it puffs way to much black when on extreme and on performance it seems a lot better so that's where I have it?.
3rd issue, the transmission gauge on the dash goes into red when climbing up hills ( I live in the rocky mountains so a lot!) but the bullydog chip says the tranny is only at its hottest 140C? I don't believe that's to hot but I do believe my truck is derating a little while the tranny gauge on the dash is in the red? is there any quick fixes out there for these issues.
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I just bought a 2001 F350 diesel with 120k miles on it a couple weeks ago. Friday I headed out to Oregon with my 16 foot enclosed trailer filled with jet skis (about 4-5k pounds) for a competition. A few minutes after being on the freeway I noticed the truck did not have good power. About 30 min later while climbing a steep grade the truck almost went dead.
I started at 60mph and by the time I got to the top i was at 15mph with the throttle pinned. the motor sounded funny and shook the truck more then normal. After wards on the down side of the grade the truck started to act normal. I took it to my buddies house and switched trucks because I didn't trust if for the 13 hour drive.
Today I talked to a mechanic at the dealership and he said that it sounded like injector o-rings to him. I went home, pulled the valve covers and started the motor to see if anything is leaking. steam was coming from the valve area and the down spouts on the injectors was flowing oil. The thing that looked especially abnormal was one of the injectors looked like fuel was dribbling from it. I don't know if that is a problem or not. I couldn't tell if it was fuel or oil but no other injectors had fluid coming out near the wire connections.
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2001 F350 just rebuilt the turbo, did the EBPV delete now no power.
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I need a wiring diagram for my 2000 F-350 power mirrors also to go along with the power window schematics that I posted before.
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My fuel filter lid o-ring keeps blowing out upon hot start, this has happened 4 times now once last week, I replaced filter and all was ok until Thursday it happens again I change the filter allis fine! Now today!!!!! TWICE I have to install new filters because the o-rings are blowing outside the bowl lid! I'm using the same BALDWIN PF7698 filters I've used for years, my reg. Is set at 75psi and holds steady! No spikes but I haven't been able to watch it when the o-ring blows out! Injectors and o-rings are new (<1000miles) no problems during operation at all!
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i have a 99 f350 psd, my problem is i don't have normal; FONT-SIZE: 100%; COLOR: dark green; FONT-FAMILY: inherit">parking</NOBR> and instrument lights, it blows fuse number 8 as soon as i turn the switch on. i checked all the wiring on my tail lights and the trailer hookups. i even disconnected the wiring harness going my tail lights and trailer hookups and it still blows the switch. #8 fuse is trailer tow electronic brake, illumination, park lamps, trailer tow park lamp relay coil. it also blows #4 fuse which is trailer tow backup lamps, trailer tow park lamps.
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