Ford 7.3L Power Stroke (1999-2003) :: F250 Will Crank / Hesitate / Start And Die - Code P0231


Jul 20, 2015

Okay, I am having issues with a 1999 F250 XLT 7.3 with diablo programmer. I have searched and searched and have tried everything we could think of and it is a no go. The truck will crank, hesitate to start, start and die, other times it will only crank and not run at all. We can make it stay running by hitting the accelerator. The only code we were getting was the cps code, but that is suspected to be because of the excessive cranking and no start times. Previous to this issue getting this serious it would stall randomly, at idle, going down the road at constant speed, slowing down, or accelerating. We now have code P0231.

Through this we have tried:

IDM
(loaner) ECM
removing Diablo
3 CPS
shaving down CPS
Shimming CPS
IPR
Fuel pump
relay
fuel pump fuse

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Ford 6.0L Power Stroke Diesel :: 2006 F250 Won't Start - ICP Is Low - Code P0231

I got a 2006 F250 6.0 that won't start. It turns over perfectly. What I've done so far was change oil and filter, along with fuel filters. All fuses and relays are fine. I payed for the scan gauge 2 and monitored FICM SYNC, FICM voltage, ICP, AND IPR. Every thing checks out besides ICP. The ICP is reading under 400. So I unplugged the ICP. Still no start.

I decided to spray some starter fluid in the intake and turn her over. Boom starts right up and runs fine. I even drove her around for about 20 min. I get home and shut off the truck. wait a few minutes and nothing dead again. So ICP is low but the truck runs fine after some initial support from starter fluid. What I need to do next? I don't want to have to take it into the shop for something stupid I could do myself.

Also the code its throwing at me is P0231 Fuel Pump Secondary Circuit

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Ford 7.3L Power Stroke (1999-2003) :: F250 - No Start / No Sound When Crank The Key

I have an electrical problem on my 2003 f250 7.3 diesel. Sometimes it starts and sometimes it doesn't (mostly doesn't). I have two new batteries in it and have cleaned the grounds at the batteries and at the engine. When I go to start the truck all the lights in the dashboard work and it dings at me but when i crank the key nothing. I wanted to see if i was getting power to the starter and when I put my multi-meter down on the ignition wire on the starter and put my ground lead on the chassis bolt it starts every time.....I'm thinking this should not happen?? Is that a bad ground or a short or something else?

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F250 Won't Start / Buzzing Noise And Would Crank

I went on deployment and handed the wife to crank the truck up she did but didn't drive it so batteries didn't charge back up. I got them charged up and the truck cranked right up. I was plugging it in at night and it would start just fine the next morning. Then a week later batteries kept dying in a few hours during the day. Had to jump it again. then even when plugged in trying to crank it there was a buzzing noise and it would crank but not start. I bought new batteries and it cranked right up and drove fine until I shut it off and same problem and batteries were low again and it will crank but wont turn over. I am thinking maybe alternator.

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Ford 7.3L Power Stroke (1999-2003) :: F250 Getting Hard To Start / Code P1670

But it starts. '99 F250 PS. Had code P1670, cleared it. No other codes. Started truck back up and ran KOER test with AE(which I'm not very good with). The code did not come back. It is hard to start plugged in cold or warmed up. I have WTS light and it goes out(glow plugs are original). RPMs are slow to come up (almost starts before it kicks in). Doesn't matter if fuel tank is full or not. Oil level is fine. Batteries are charged and check good. Starter checks out ok. Buzz test was ok. Now when I run KOER do I need to do anything other than hitting the initiate button?

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Ford 6.0L Power Stroke Diesel :: 2003 F250 Truck Will Not Start / No Crank

I drove my 03 f-250 to work Monday everything was good no issues. At end of my shift truck will not start . turn key dash lights up glow plugs cycle turn to start nothing . Does not turn over. after some checking batteries are good. Starter will crank if i manually engage it but truck will not run even with jumping starter with ignition turned on . hooked scanner up says cannot communicate. Checked fuses etc fuse #31 has no power to it (trans range selector and starter relay)question is where to look next?

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Ford 6.0L Power Stroke Diesel :: 2003 F250 - No Crank / Start - All Gauges Shut Off

I have a 03 f250 6.0 had it for 2 years never had a problem. Last week I went out and started it to warm it's up as it is cold out here and it started fine I then noticed some thing hanging down under the dash so I started tucking it up under there and it arced and all gauges shut off and the truck shut off. So I took the panel down and it was the biometric pressure sensor that was hanging and the previous owner had a remote start on there that I never knew about and 2 wires on the sensor were stripped and not taped as well as some others. I checked all fuses and relays all working good tested fuse box and everything good there, replaced bio sensor and still nothing turn the key and try to start it and it does nothing injectors, don't precycle fuel pump doesn't run and starter doesn't kick in. I jumped starter off the wire on fender and it turns over but still doesn't start. Also I think it's the ecu but don't want to buy another one if I'm not sure if that's the problem.

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Ford 6.0L Power Stroke Diesel :: 2003 F250 Struggles To Start When Crank First Time

I am trying to diagnose an issue with my 2003 F-250 6.0L PSD.

The first time I crank it everyday, it struggles to start. Beyond that, it seems to run fine and not have issues cranking throughout the day.

I've recently replaced both batteries, the FICM, the fuel filters and the FI wiring harness. What could be the issue?

The video shows exactly what I deal with every morning.

YouTube - 2003 F-250 Cold Start Issue ....

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Ford 6.0L Power Stroke Diesel :: 2003 - Crank No Start - Code P2285 ICP Low Circuit

So yet another crank no start. Truck is an 03 55k miles The guy I bought the truck off of told me the turbo had been reconditioned about 1000 miles ago. Drove the truck another 1000 miles or so and now having issues. I went to start truck up and noticed it took awhile longer than normal to start up and when it did finally kick over, truck and no power at all. Would idle a bit rough sounded like no turbo spool at all when given throttle. Shut the truck off right and hooked up scangauge to it went to start it and nothing.

Did throw p2285 code ICP low circuit

Values read on scangauge are as follows:

FICM Main Power 48.0V
FICM Logic Power 10-8V
FICM sync is good
ICP Pressure 1540psi on crank
IPR duty cycle 14.8% Key on engine off/48.8% while cranking

At a bit of a loss as to where to look next, would really like to troubleshoot down to the right fix instead of just throwing parts at it. Have read after sitting the turbos tend to stick and need cleaned or replaced. After being cleaned only a few thousand miles could it be stuck again? Seems like I have spark, fuel, oil just acts like its not getting any air.

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Ford 6.0L Power Stroke Diesel :: 2003 F250 Crank But No Start - Popping Noise Out Of The Intake?

My 2003 f250 6.0l just up and quit. It make a popping noise out of the intake when cranking. I am getting 1150 psi at the icp and ipr is at 62% which seems high to me. The FICM voltage seem fine unless the batteries are drained and I am getting FICM sync. I replaced the HPOP, ICP sensor and IPR about a year ago. I recently replaced the air conditioning compressor and power steering pump. I am at a bit of a loss. I did pull the IPR and everything looked fine.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F250 - Intermittent Starter / Whirring Sound When Crank

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After looking through my inspection cover I noticed I had a little wear on the sides but no teeth to my knowledge broken or stripped off. I noticed my starter had one bold loose but other two perfectly tight. It was also covered in oil and dirt from my truck sweating horse power I decided to replace my starter and have my original ford starter rebuilt. I replaced it with a NEW oreillys starter. I noticed it cranked about 5 times as fast but again every 10-15 starts I am getting the same no start. any thing I am over looking?????

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Ford F-150 - 1997-2003 :: 1999 XLT - Crank No Start / Theft Light Flashes A Code Of 1 Then 4 / PCM Not Power Up

I have an intermittent security system issue. I sometimes get a dotted line in odometer and rapidly flashing theft light.

Crank no start. After a time, the theft light flashes a code of 1 then 4. Research gives me the result that PCM did not power up.

Have pulled gauges. Fixed known cold solder joint issue. Checked all connectors and reinstalled. Truck starts fine about 7/10 tries.

I have replaced battery terminals. Removed cleaned and replaced all firewall grounds. Checked harness connection blocks and PCM connector. Made sure all under hood fuses and relays working.

Currently sitting in a parking lot waiting for it to decide to start again. Only one chipped key. Where to look next? 1999 F150 xlt 6 cylinder.

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I got a 2000 7.3l with 400,000 miles on it that decided to just not start anymore after I parked it for a couple days. Its always been a hard starter due to needing glow plugs but I can deal with that. it doesn't even try to fire anymore. I replaced the CPS (my tack bounces when cranking). The ICP has oil in the plug so I just unplugged it for now till I replace it.

I pulled the IPR and cleaned it really good and bench tested it with 12 volts and could here it clicking so I put it back in. I can get under the drivers door with the key on and hear the fuel pump running. I gain oil pressure on my dash gauge when cranking. I check all my fuses. my WTS light comes on . I just don't have any fancy scan tools to make this easier. Also just cause I was feeling lucky I just went out and bought 2 new batteries for it yesterday so we are good there.

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The cam and crank pos sensors have been changed. The high pressure sensors changed. Now when I hook it to the AE it says cannot connect to truck. Where I need to start? Have checked all fuses that I know about.

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Cracked fuel lines to see if I had fuel psi at both heads
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Ford 7.3L Power Stroke (1999-2003) :: New Injectors - Crank But Won't Start - Low ICP?

So I got all 8 injectors upgraded and excited when I get them back I put them all in in kind of a rush. And in that rush I left the cylinders full of excess oil. So obviously when I tried to start it hydro locked. Angry at myself. I kept trying to crank hoping it would fire and just shoot that oil out. Nope, so I went back to taking all the glow plugs out and firing it all back out. Put it all back together then tried to fire her up. Took a minute but she started and I let it run for a while. Hit the gas a few times and then it died. Couldn't get it started again. It would just crank, I checked the icp and ipr and the icp did not build above 35 psi and the ipr was at 98.04% so I just figured the o rings blew out when it hydro locked.

So I took it all back apart put new o rings on, took my time and put it back together right double checking everything. Got it all back together and went to start it, it would just crank around 160-170 rpms, battery voltage at 10.6 icp built up to 140 but now it won't build past 40. Ipr still goes to 98.04. The engine ran just fine prior to injector change, I put a new upgraded hpop prior to injector change, new ipr, icp, cps. Everything checks out, but it will not build oil pressure while crank I've killed a set of batteries then went all out and spent 350 at napa for some optima red tops. I did notice the cylinder 7 injector is the AE injector. It suppose to be in cylinder 8, idk if that's affect the oil pressure building up?

But as far as I know, I'm not building oil pressure. So idk if the hydro lock could have ruined something to keep it from building oil pressure?

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So back ground is as such. Truck started fine before I replaced the hpop with t500 and did the driven diesel regulated return. I have double checked everything is plugged in. Now when I try to start it cold it will just crank. Yes I get smoke and oil pressure both places. If I give it a shot of ether it will start right up and run fine all day. What am I missing? Yes I know ether bad.

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