Ford 7.3L Power Stroke (1999-2003) :: Extended Cab Driver Side Door Won't Open
Apr 11, 2010
I can't figure out the problem with my extended cab door. Driver's side doesn't open with either door handle.
View 13 RepliesI can't figure out the problem with my extended cab door. Driver's side doesn't open with either door handle.
View 13 RepliesMy driver side back suicide door won't open. It is the top latch that is not disengaging. I think I heard something loose in that door over the past month. Am I going to have to take off the inside panel to fix it?
View 14 RepliesI've taken the driver's door panel off, and unpeeled the liner. Now that the door is naked and exposed, I'd like to fix several things at once, rather than wearing the adhesive liner out by sticking and unsticking several cycles.
Here's a short list of some potential fixes I foresee taking care of while in there, how to :
1. The door ajar light. Mine went out over a decade ago, and the gallon of WD40 I sprayed into the latch did NOT fix it. In fact, it turned it from an intermittent issue into a permanent problem. I'd like to fix it now, as I miss having a light at night when the door is open. How do I fix it? Links, part numbers, tips, pictures, videos, search terms... all info welcome.
2. Bottom door rust. I don't really have much, but I see very faint hints of paint bubbling under the lower door weatherstrip barrier, which I have also removed. I've read about two schools of thought on preventative maintenance.
A. Pour oil or grease into the bottom of the door.
B. POR15 paint in the bottom of the door.
So basically, oil or paint? Obviously, one can't paint if one does oil, but on the other hand, some say that paint... especially thick paint like POR15, can actually do more harm than good by trapping moisture in the bottom pinch flange, or by creating craters or tunnels where water can burrow and then get trapped, rotting the metal away. What are your thoughts and experiences on this? I'd prefer a solution that minimizes the number of times I have to unstick the interior liner from the door.
3. I'm doubling the lower door weatherstrip with a combination of the older and newer designs. Ford sells the weatherstrip with clips attached, but neither those clips, nor the original clips, are really effective for what I'm trying to do. I've already done the rear doors, and made it work with the original clips, but they are brittle, and I lost a couple to breakage. Today, I broke three clips pulling the old weatherstrip off of the door.
I can't find these clips anywhere locally... I've tried every variety the auto parts and auto body stores sell, and Ford doesn't sell these clips separately from the weatherstrip... and even if Ford did, they OEM clips are not long enough to hold the double deployment of old and new styles of weatherstripping.
In searching this issue, it appears that a lot of people have broken these clips, which stands to reason with plastic in baking inside a hot door for 15 years. I'm sure I'm not the only one who would benefit from finding a good source of automotive clips.
4. Mirrors. I'm finally getting around to this, and this is what motivated the door panel removal in the first place. I need the dog bone harness that converts from a round connector to the flat style connector. Specifically, I need part numbers 1C3Z-14A411-AA and 1C3Z-14A411-BA. Ford didn't originally sell these dogbone harnesses separately, but included with the purchase of newer style outside rear view mirrors in case the translation harness was needed. Sometimes it was, sometimes it wasn't, so there would often be these unused harnesses left over.
5. Jimmy Jammers. Will they cause more harm than good? Does a better alternative exist? Thinking of installing these while I"m in there, but worried the door will be damaged worse as the thief tries to fight their way in. And, with body on shell doors, there appears to be much easier ways to break into an SD anyway, so part of me thinks, why bother
I have a 2002 F-150 extended cab and the rear door(drivers side) quit opening a few days ago. No warning--worked one day and just stopped opening the next. Are there any tricks to getting the panel off to ck. for trouble spots?
View 13 RepliesSo I have an issue over the last couple weeks, when I open the driver's door the power steps extend, and anywhere from 10 seconds to a minute later the step will retract like I closed the door. I didn't notice this the first time so the first step out of the truck caught me off guard. Now I pay attention to see it is extended before I get out.
So at first I thought it was a step issue, like it wasn't getting a consistent signal that the door was open, but I noticed yesterday when I had the door open, truck running, and radio on it all of a sudden retracted. I shut the truck off and got out but the radio kept playing because the truck thought the door was closed even though it was wide open. I closed the door and opened it and the radio shut off and the step extended and retracted like it should.
So last night I left the door open, truck off, no key in it. Over a period of 5 minutes, the step extended and retracted 8 times. My issue is only with the drivers door, the back doors and passenger doors don't appear to have an issue.
Where is the switch for the door? I think that would be the best place to start in replacing that.
I've got a 1271 code and I can't seem to make it go away. Code definition is "High side to Low side open Cyl 1". The truck runs fine, no rough idle, no excessive smoke of any color, just the damn CEL light stays on. I check the UVCH and all the injectors ohm in at 2.7 ohms. I've already done the updated clips under the covers. I run all the buzz tests and KOEO/ KOER tests and all appears OK. My AE won't do a Cyl contribution test. All the injector data shows all 0.00. I know its not that perfect. "high to low open", does that mean I've lost a ground? If so where?
View 14 RepliesSo my red door open light started staying on. Along with all the lights associated with the doors being opened. The lights don't always come on, but the dash lights stays. As a quick fix I just popped the bulbs out and went on my way. Tried lubing the doors. That didn't work. I started noticing it seemed to be related to when I was slowing down or turning.
I thought maybe it's my passenger leaning on the door around the turns. So I inspected all the doors, they latch fine and don't feel like they're open. Last night I was riding by myself, and I realized that it wasn't anyone leaning on the door. When I would slow down, at the same spot. I would hear a click and the lights by the doors would come on, as well as the light on the back of the cab over the bed.
It did it every time the whole way home. It was approx. 16-18 mph when it would click. It was the same spot each time but I couldn't really nail the exact speed and watch for deer. I originally thought I'd just replace the sensors in the doors, but idk if that'll work anymore since it seems to be affected by other factors.
Everything was fine with my 2000 F-150 until a few weeks ago when I went to open the driver's side pocket door and it would not open. Felt like the latch was releasing but would not open. I went around to the passenger's side pocket door to open it: SAME PROBLEM! This makes no sense; these two doors had worked fine, they operate independently, and I have confirmed with Ford dealers that there is no safety lock feature that may have been activated. Of course, the only remaining options appear to me either my tearing the doors apart, or worse yet paying someone else for the privilege.
View 3 Replies1999 e350 has 130k and original injectors, had a minor power loss while driving that i determined was injector o ring needing replacement since the fuel bowl also had black colored fuel. installed and have been cranking for about 4 days now and am recharging batteries again. whenever i changed any injectors in the past I've refilled both sides of the oil rails although on this one I didn't. So wondering what to expect concerning the process of filling oil rails via hpop. Does have a hpx line...
View 14 RepliesFor a long time I have been noticing extended cold cranks as compared to my dad's truck which has 50k less miles. Hasn't been much of a big deal until lately the crank has been getting longer to the point where it is noticeable and bothers me.
When the truck finally fires (10-15 seconds) it will sit and idle no problem, maybe a little rough, but that's about it. It will also run a little rough if you start driving it right away but will smooth out fairly quickly. When it first starts it is usually accompanied by a small puff of white smoke.
As a quick run down it has had the injector o-rings, glow plugs and UVCHs replaced about 36k ago. I can verify it isn't the glow plugs or the harness because it would start reliably down to -25 without being plugged in.
My thought is the injectors are just nearing the end of their useful lives (248k). Does this make sense?
I have always been afraid this day would come - that the engine would outlast the door and window systems.
I have never previously in life wanted a vehicle with electric assisted windows and doors for this reason - remember when those were expensive foo-foo options on a vehicle?
Anyway the back passenger door window has not worked for a couple years now. Not too big a deal.
A month ago the back passenger door could no longer be opened from either side. Not too good and I couldn't see much of a way to ever fix it.
This morning the back driver side door won't open from either side. The lock only half-heartedly wants to unlock via the powered system though it can be fully pulled up manually (not as possible on the passenger side rear).
Next up will be the front doors...
I am thinking of purchasing a 2003 Ford Explorer XLT 4x4 as my winter vehicle. The car only has 92,000 miles on it. I test drove it, and it seems to run great! The only issue (visibly) with the car is that the rear drivers side door is stuck. There is a dent below the door handle, and the door will not open from the inside of the car, or from the outside. The dent does not look major, and it seems to me that if I can get the door open, I could repair the latch/locking mechanism.
I don't want to buy the car if the only way to repair the door is to spend a ton of money at a body shop. Below are the pictures of the outside of the door. Hopefully the image links work.
I think it is the locking mechanism that is broken. The dent isn't causing the door to be stuck. The power door locks work, and I can manually lock/unlock the rear door. However, even when unlocked, the door will not open from inside or outside the vehicle. It's as though the door is "stuck" because the lock doesn't disengage.
I have a 2001 F350 7.3 with a 6" lift..I have a extended pitman arm for the lift and I have just noticed that it is rubbing when I do a left turn....
View 3 RepliesToday I just installed a brand new IDM and after running the Injector Buzz Test test, I received codes: P1298 Injector Drive Module Failure, P1293 Injector High Side Open - Bank 1, and P1294 Injector High Side Open - Bank 2. How a new IDM could throw these codes?
When running the KOEO test I received codes P0605 Injector Control Module Read Only Memory (ROM) Error, P1298, P1293, & P1294.
My engine is still missing but the engine is running a heck of a lot better after replacing the IDM and injector 8 has a rotational velocity of about 3%
Getting DTC Code P1271 - #1 Injector High -> Low Side Open.
The code tends to show up more during cold weather start up. Using AE-AutoEngenuity KOEO - Buzz Test returns the P1271 error
Troubleshooting performed:
- 42-Pin Connector @ Driver Side Valve Cover
- 9-pin VCH on Passenger side
- IDM Module under driver side wheel well
- All of these are testing within the 2.8 - 3.2 Ohm range
- (Used the GB Reman. Tech Bulletin 103) - TB 103: 1994-03 Ford 7.3L IDM Replacement & Diagnostics)
I was going to replace the solenoid, however, with the above readings I'm not convinced it's the solenoid. Before I tear into the valve covers I was looking for some add'l thoughts from the forum. Could it be the IDM ?....
Any add'l checks to perform using AE, or the IDM, other than replacing IDM.
01 Platinum 7.3 - BTS - PHP Hydra Tunes - 4" FloPro - Riff RaffWheel - Redhead Steering - Driven Diesel Hutch/Harpoon - Kenwood DVD w/ back up- 35"s - GloPro EGT/Pyro/Boost/Trans, Scan Gauge II, AE bundle
99 F250 Lariat SC 5.4 with 98,980 miles. As the title says, I cannot open the rear drivers door. It seems that the cable has broken.
View 2 RepliesJust came back from breaking in new brake pads. Instructions called for five moderate to aggressive stops from 45 to 10mph, then five moderate stops from 35 to 5mph, then cool down and drive as normal. Drivers side door opened fine when I got in to do the test. It's been opening and closing OK since I bought the truck a few months ago. Got back from my break-in procedure, and the drivers side door wouldn't open more than about 8". Had to crawl over and exit from the passenger side. Found that the drivers side door is binding against the front fender about midway down.
View 1 RepliesIs there a different battery box or better battery holder for the driver side without all the air filter housing stuff. I had an AFE Big boost filter and when I modified the stock battery box it still had the bottom section of the air filter compartment well after about 4-5 years I was cleaning the filter today and there was a hole rubbed in the filter from moving around and the pre filter is getting holes wore through it. So I cut the air box part off so now the filter will sit on the fiberglass stuff on the fender well. I ordered a couple of the new Blue Donaldsons from RiffRaff to replace the Big Boost filter. The modified filter box looks kinda like a hack job because all I had was a cut off wheel and the plastic got hot and now I have melted buggers all over it. I thought I saw somethin a long time ago about a battery holder out of a van that was just the bottom plate but can't find it anywhere now.
View 8 RepliesDriver's side rear door quit working today - opens about an inch or so. What is the remedy?
View 7 RepliesDrivers door wont open using inside door handle. It will open using the outside handle. Door locks are functioning using key, inside door knob, and door lock buttons. Problem started this am. I tried squirting WD40 into the latch, without taking anything apart...and am thinking of removing the inside door panel and getting a better look.
View 1 RepliesInitially had indications of a leak under the wheel arch on the drivers side.
About 3-4 months back replaced both PS lines and the leak stopped - briefly (maybe a couple a weeks).
Now the leak is back, but what's interesting is I lose more ATF fluid on a single long haul run than I do running round town for 3 weeks. I can't work out where the leak is coming from to identify what else to replace - short of just buying a pump and reservoir and replacing them as I've already done the hoses.
My turbo cooler pipe was hard up against the old PS pipe where it entered the side of the reservoir until I did the replacement hoses. Now I have it out the way but I'm wondering if it's caused some unseen wear or damage.
If I just do the pump to see if that works are the reman units any good out of Autozone or O'reilly's?