Ford 7.3L Power Stroke (1999-2003) :: E350 - Instrument Cluster Not Working After Electrical Wiring Mistake
Oct 3, 2015
I am currently converting a 1999 E350 7.3 diesel bus into a camper to live in. The bus has already had a lot of weird custom work. Done by someone else and a lot of the interior torn out and extra insulation put in. There is an exposed electrical panel behind the drivers seat. It was a cheap buy, previously fleet maintained with only 120k.
I was hooking up a battery for accessories to a terminal labeled "Battery" that does run indeed directly to the + terminal of the battery in the engine compartment.
Unfortunately I mistakenly connected the accessory battery to a terminal labeled "ignition" that runs to behind the dash. When I tried starting the vehicle off the auxiliary battery for a test everything went out for 2 seconds, I heard a click from the engine compartment, and everything than came back on. This is when I realized my mistake.
It used to be the speedo only didn't work (which I assumed was the step motor), now after this mistake all the gauges, the odometer and the buzzers don't work. Lights like the battery and airbag warning indicator still function.
Checked fuse 2 (15 amp) for the instrument cluster and it is intact. Actually checked every fuse in the vehicle in both fuse panels and all are intact. The radio works though and the vehicle is not equipped with power windows.
Going to go get a radio removal tool to take apart the dash and get back there. What this could be? Did I fry a relay? Did I fry the cluster circuit board.
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I have a 2003 F550 6L diesel flatbed truck. Last week, the overdrive button would activate by itself. I'm assuming there was a loose wire so I taped the button to keep the overdrive off. Two days later, the overdrive came on while the button was pressed in and then smoke came out of the steering column/lever area. I pulled over and turned off the truck. The smoke stopped after 10 seconds and I restarted the truck. The overdrive light/functionality no longer worked and the instrument cluster also wasn't working.
The next day I was driving, and the truck died at a stoplight. I got it towed home, and opened the steering column and noticed that the overdrive button wire had burned. I removed the harness clip and charged the batteries. It started but the instrument cluster still didn't work. 2 minutes later the truck died. I replaced the alternator but still it won't charge the batteries. The truck dies 2 mins after getting a battery boost to start the truck. The instrument cluster also doesn't work. What could be causing this issue?
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I am a beginner when it comes to anything involving wiring. I am looking to re-wire all of the wiring coming off of the instrument cluster gauges. Once I have completed all of the wiring on the gauges, I may feel confident to move onto something else. As of rite now, it appears as though my truck is still running on all of the original wiring, and over the past few weeks, I have been having many wiring related issues. I found a schematic that includes the wiring for the gauges that I am going to go off of. I have a couple of questions before I begin.
1.) On the schematic, it shows connectors such as "Connector G" which is moving all of the gauges wires to there locations. Do I need to use a specific Ford connector, or could I purchase a new connector at any hardware store that carries them? As far as I am concerned, connectors do the same thing as all other connectors. (Let you connect and disconnect for easy instrument cluster removal.)
2.) I am not looking to purchase one of those expensive wiring harnesses. I would like to just purchase some wire that I can cut / use myself. What brand / type of wire should I be looking to purchase? I do not care if it is striped / colored as I will use wire tabs to name / label each wire.
Other than that, I feel confident enough to attempt something such as this. Here is the wiring schematic I am going to use.....
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Looking for a source for a wiring diagram for the 2003/4 f350 instrument cluster, specifically the wiring/connectors to the gauges? A link to a PDF file would be nice. I would like to try and disconnect the PCM control to the transmission temperature and engine temperature and drive the gauges from my own sensors to bypass the non-linear behavior that ford decided was in our best interest. I am NOT interested in installing any more gauges, just want to control the ones already present with my own signals. It is possible that these gauges are all addressable devices on a common bus, instead of individual controls.
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I was installing a brake controller and repair wiring at the seven pin today for a customer and noticed when I began work I have no power windows, power seats, or instrumentation on the dash. Truck otherwise runs fine.
Got wiring for the brake controller straightened out and thought I could get the other stuff working, but I went through all the fuses and could find nothing amiss. Several comments on the Internet about a power saver relay board built into the back of the instrument cluster. Does that fit these symptoms?
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I have a 2008 Ford F-150 xlt with stock instrument cluster. I need a new instrument cluster due to my interior lights coming on while driving. I would like to make it look better and not go stock. Id like to have digital shift screen and good looking LED's. What all are my options?
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For about 3 months, my wife's 2003 explorer has had a bad door sensor (I'm guessing). The car claims a door is ajar and the alarm would go off randomly if it's locked. Yesterday the battery died because apparently the alarm had been going off for so long while she was at work. After having a stranger jump it, she has had major problems:
-She claimed the headlights didn't work in any setting except in the on position with high beams on, but now they seem to work.
-The instrument panel is totally out including all gauges and all lights
-the power windows don't work
-the radio won't turn on or show any display
-the interior lights won't turn on
All of the fuses are fine and my mechanic checked them as well. He did say that a few key fuses aren't getting any power to them on either side. But the battery is charging and drawing just fine. The car doesn't seem to have any other issues and all of the flashers work just fine.
What the problem could be? I have wondered if one of the relays is busted.
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The instrument cluster in my 2005 Mountaineer has been randomly "failing" for about 2 months. By "failing", I mean the gauges will go to zero and bounce, the dash lights will go on and off, and the radio will go out. The car will continue driving normally. Headlights stay on, windows work, cruise works, interior lights work. This random event lasts about 4 seconds. It may do it again within minutes, or not again for the day. Sometimes, when I open the car door to get in (keys not in ignition), I will notice the gauges are bouncing at the zero mark. I took it to the shop, but of course it didn't do it there. They checked the alternator and battery. Battery is old, but checked out. A few weeks later, complete Alternator failure. Replaced the battery and alternator and I hoped that would solve the dash issue, but it did not. I've had it to the dealership, and to an independent, and their not sure what's up with it. The code readers give no insight.
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I have a 2013 F250 with 49.575 miles and Saturday the truck left me stranded. I was towing my small trailer and doing about 45 mph.....When just out of nowhere .....I got every possible warning come across my display and none of my instruments were working. That included speedo,tach,boost....even the radio and ac were effected in some way. So after a few miles I was able to pull over ....cut the truck off and it wouldn't start.... So I had Ford roadside service tow it to my home dealership.
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So, went to drive the truck (2004 F250 6.0, 145000 mi) yesterday and the right half of my instrument cluster was not working (tach, trans temp and water temp), CEL and check gauges lights on. My scan gauges gives me readouts of all 3, so I know the computer knows the right values. Pulled all three fuses related to the cluster, all looked good. All gauges, including those not working, did full sweeps with key on after putting fuses back, so I know they function. Also, the glow plug light stays on way longer than normal.
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My right side of my instrument cluster is not working. the Tachometer, Engine Temp and Trans Temp gauge are non responsive, and the CEL and Check gauge light is on. I have seen other posts with people that had the same problem but no solution to what fixed the problem. 2004 F250 Lariat.
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I have a 1996 E350 7.3 pstd and it hasn't started since April... Van ran great but had bad bearings in the steering column. I changed out the bearings around the steering stem and it hasn't started since but turns over just fine. The main symptom is the dash loses power when key is rotating from the last run position to the spring back crank position. Basically halfway between run and start the the dash drops power. You can see the problem very well in this video I'm attaching.
I filmed this moths ago so the dash is in disarray and I'm using a screw driver to activate the ignition switch. The screw driver bypasses the key cylinder which I thought was the problem but it's not. Parts I've replaced include new glow plug relay, new ignition switch, alternator rebuilt, 2 brand new batteries, new cps sensor, and also a new pcm. All fuses and relays have been checked and most have been tested, pcm gets power in run position as well. Gotta get this thing figured out it's been sitting for 6 months
Watch the video : [URL] ....
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Where can I find/buy a wiring schematic for a 2012 Ford E350 with the 5.4 L V8?
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03 F250 Instrument panel does not work. Have checked all fuses with a meter. Have already fixed broken wires from the OD button on shifter handle. and also the alternator is not charging. I need wiring diagram that shows the wires coming out the back of the fuse box so I can see if the fuse holder is burned out......
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I pumped gas at the local Chevron after noticing I was running just below a quarter tank this morning and immediately after turning the truck back on the instrument panel was dead. All other electric components worked fine (windows, headlights, signals, radio, etc.) Yukon GMC 2003 110k miles...
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The speedometer, tachometer, fuel gauge, battery meter, temp gauge and idiot lights went out. The car works fine. Dash is just dead. I did a quick look at the fuses in the glove box but it doesn't have the little card to tell fuse locations. So, I can't narrow it down but I don't see any blown fuses.
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I am really hoping that my instrument cluster in not working because my alternator went out at the same time. I really hope they are connected somehow. I really need a wiring diagram for this one. Just got the truck last week and have been taking care of the little things to get it fixed up and make it my own. my new rear step bumper came in today. I will be dropping off the the alternator for a rebuild tomorrow. So looking for a wiring diagram?
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I'm having a little problem with my F350. I've had it for about a month now and the cluster had no problems or whatsoever. Then, I drove it today and I noticed that the instrument cluster is not working at all. The lights work, but the gauges wouldn't move. When I turn the key before starting it the chime is beeping faster than it usually did before and it wouldn't shut off unless I close the door. It also only indicates the airbag and battery light. I checked all the fuses and they were good especially #15 or #16 can't remember it right now.
I don't know if its related, but this past saturday I was messing with the overhead instrument cluster for the gas mileage and all that. I soldered some of the relays back on and that was it. I started the truck after I did all that, but everything was still working. It's been bugging me all day today.
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I have a 2007 e350. I installed a battery isolator and I believe I need to run a wire from the ignition circuit to the exciter post on the isolator. I found the Power Distribution Panel under the hood (drivers side) which has a fuse in slot #7 (60 amp Maxi Fuse) listed as Ignition Switch/Accessory Delay. What is the best way to tap into this?
Also, I have 8 gauge wire which I ran from the isolator to the batteries. I am second guessing this now and wondering if I should go with thicker wire?
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I am still failing to appropriately diagnose the problem(s) with my '03 Ford E-350 7.3L Powerstroke. This van has only 69,000 miles on it. A week or two back (just a few days back in work time) it suddenly went from running perfectly smooth, clean and wonderful to this:
- Zero power. Putting the van in gear and flooring the engine causes lots more smoke not nearly any rev of the engine and just a crawl forward.
- Lots of smoke out the back exhaust, whitish. I cannot discern wether it smells like diesel or oil (because I'm ignorant here), but the smell is very strong.
- After warming up and idling ~ 15 min I check under the coolant cap and see no signs of bubbling or disruption (from opening the cap in the coolant tank).
- After warming up there are no warning lights visible on the dash, and I don't have a computer to read codes (if there are any to read).
- I replaced the turbo up-pipes which had a visible leak previously. This did not hurt the symptoms, though no more visual leaks under the dog house.
- I thought maybe I put gasoline instead of diesel in the truck, not so.
- To do the above test I had to use the fuel pump to get gas out the tank to test. I hijacked the fuel pump output and turned the car on a few times to get gas out to a tank. The pump seemed to work just fine.
This was all very sudden which is perplexing, and, in use, the van was previously an ambulette and in my few miles with it (maybe 200-300 only) use was extremely light for such an engine/van, just driving around doing errands. I am not sure if this is relevant (no one has suggested so, yet) but before all this happened I uninstalled the rear HVAC that came with the van when I bought it. The AC lines were sealed under the hood. The coolant line was returned at the doghouse (you can see this at the beginning of the video).
At the moment the van has no power to go anywhere. I have not yet checked the CPS or IPC sensors, and understand this might be the next route in standard troubleshooting?
2003 Ford E 350 7.3L Trouble - YouTube....
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My 06 instrument cluster has a few bulbs that are out. I have seen the video on how to remove and send off to be repaired but have not seen any thing on how to replace bulbs. Is this something that I can do myself? Is there "kit" to replace all the bulbs? Where can I get the bulbs? Here is a pic of my panel.....
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