Ford 7.3L Power Stroke (1999-2003) :: Died Suddenly When Going At 60 MPH
Mar 5, 2017
I am a cummins owner who just got a 2002 7.3 last week. It drove great for 200 miles then suddenly died last night going 60 mph. It sat overnight then started up and drove 10 miles then died again. I changed the cps and still no start. I changed the oil and let it sit overnight and it started this morning and idled for 5 minutes then died again. I have tried unplugging the ipc and still same no start situation. I plan to check the hpop level today to verify it is full. I also checked the nut on the ipr and it's electrical connection.
I am just a shade tree at best and would love some direction on where to look. I don't have any scan equipment to check pressures. Am I correct in thinking it is a bad ipr?
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I have a 99 F450 bucket truck. I was up in the bucket when the engine died suddenly. It turns over but won't fire. I have no dash warning lights now either but everything else seems to be working. Lights, radio, annoying beeping sound from the key left in the ignition, etc. There are roughly 5 or 6 fuses in the panel to the lower left of the steering column that don't have power to them. Are they all supposed to have power when the ignition is on? I checked the fuse panel under the hood and all of the fuses that have 12V to them are good. There are a few small ones that don't have power to them but I don't think they do all the time.
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I have a 2001 f350 dually diesel, I was driving it with no problem and all of the Sudden it die when I was checking the problem I not that the fuse for the diesel pump was blown immediately I replaced it and as soon I turn the key on it blew it right away I fol the wires from the pump to the fuse box and there is no wires grounding so maybe I can get a little bit of info to find the source of the problem
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After 2yrs and 1mo, my DC power 270XP amp died. I put the almost 10 yr old factory alt back on and everything is good again, except for the glaring fact that I have a dead alternator. It is a month beyond warranty (of course).
Truck has been running great. Oil cooler, EGR bulletproof cooler, STC done in Dec at Ford due to high deltas. I have a small stereo - one 12" sub woofer, otherwise nothing that really stresses the electrical system. I did the "big three" with 1/0 copper - cost a fortune, saw no difference - but that could have been an issue for the alt.
I left a message today with etch support but did not get a call back. I hope they make good on this - I waited almost 4 mo's to get this thing and it was supposed to outlast my truck.
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This morning, I started my truck to go somewhere and less than a minute into my drive, the engine suddenly died. I tried cranking it again to which it started but less than a second later it quit again. That's when I noticed my FMP on my SGII was at 0v. When I got it back into a parking spot, I pulled the FICM and tested the connectors as well as the relays and they all were normal.
I decided I will be pulling the FICM again tomorrow and I will be sending it back to FICM repair.com for them to look at as I got a new one from them about 8 months ago. However if it is in case the wiring harness, where is a good place to look. I don't think it is the wiring harness as it seems to have voltage at the connectors.
Also this may be related but earlier this week, my Scangauge froze and I unplugged it and plugged it back in and it didn't connect to the PCM until I reset the SGII to factory settings. I wonder if this is related?
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Well, I was headed out from work this morning, on my way to fill up as I was a bit below 1/4 tank.
Truck was running good, like normal, until after 5-6 minutes, when it started running rough and had no power. Worried, I pulled off the side of the road. As I did so, it died, and wouldn't start again.
I whipped out my phone, pulled up TorquePro, and ran a code check. Nada. Well, it sounds to me like it's not getting fuel possibly, so I figure the best way to check, is to drain the fuel filter bowl, and crank it some, and check the bowl. No fuel in bowl.
Wifey came to pick me up with the can of diesel I keep for starting my forge (had 3 gal maybe?). Poured it in the tank, cranked it, no start. Still nothing in the bowl.
I'm taking her to work now, so she won't be late, then I'm headed back with a full can of diesel.
If that full can still won't get it, should I keep shuttling diesel cans, or should 8 gal or so be enough to get it back to the fuel pickup level? And if it's not fuel level, what else should I start checking on the side of the road?
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Here's the story. Truck has showed no signs of rough running. Wife drives truck around town. Truck up to temperature and doing fine on a 90 degree day. Stops at red light. Makes left turn engine light comes on truck seems to be running on 4 cylinders. Pulls over light goes off engine idles perfect. Pulls back on road light on no power. Gets truck to a local friends house lets it sit til I get off work.
I check for codes get p1316. Drive truck toward my house no problems for 4-5 miles then does the above with me. Limp it home. I know it is pointing at a wire problem to injectors and or IDM. Did a buzz test passed fine. Plan on pulling valve covers and looking for the usuall things. Any thing I am missing? What will a kOEO test tell me? Should I run one? How common is IDM to go out? One last thing just put a rebuilt transmission in it 3 days ago may be unrelated it seems to be doing fine.
2003 f-350 cc 7.3.
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I was driving today and all of the sudden the dash went dark. No odometer, power windows, radio nothing. As soon as I touched the brakes it went dead. Wouldn't restart and all I could hear was a constant buzzing coming from the fuse panel by my knee. Let it sit for five or ten minutes then it would fire up and run good then do it all over again. The second time the truck had no power. I put a jump pack on it and fired right back up. After the the third time I called a toe truck. I'm guessing it is a electrical/charging issue.
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I have a 2002 F250 Super Duty. Was driving it and it started to lose power and shut off. Then wouldn't start like out of fuel. No engine light no codes. Truck has 155k on it. So just because I replaced fuel pump. Truck runs but not right it's ruff no power kinda back fires in exhaust. I check wires and plugs under valve covers all seems ok. I ran truck and pulled each injector loose and engine would stumble. As in they are working. I replaced cps. Just because still the same. Then the truck started running right. But the truck runs but has knock but knock goes away and truck has full power. Yes oil is full and I change it regularly. The problem is off and on like electrical.
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'99 F-250 7.3 PS 2WD Automatic 246,000 miles
Jumped in my truck a bit ago and it wouldn't start, although it is turning over. The "Wait to Start" light is not coming on and the Overdrive button on the shifter is lit up OFF and won't change with me pressing the button. I've checked all the fuses under hood and inside cab with multimeter and everything checks out ok.
Also, when it was raining last week I found that when I turned on my windshield wipers the truck would die. My solution to get home was to just flip it back & forth real quick every so often so I could see out the windshield.
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I have a 2003 F350 SD FWD Dually With 4.10 Axle Ratio. I'm looking for some front rotors and pads and I'm looking for recommendations. I tow a 44' Goose neck racing trailer on a regular basis so I dont want autozone crap rotors that are going to warp in a few thousand miles. I was on rockauto.com, they have Wagner, Bendix, Motocraft, Powerstop, etc etc. I thought maybe those Powerstop drilled and slotted looked interesting, but I dont know much about them.
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i just bought my first diesel truck, a 7.3 of course. 2002 f350 4x4 crew cab, short bed. Any ways i drove it for like 2 weeks and left it at my uncles house so he can use to go to work. then 2 days later he calls me to tell me that the truck shut off while driving just like that. he tried turning it on a couple of times and it would just crank. he gave up and had it towed. I have been looking through all power strokes forums and found some solutions like changing the CPS or the IPR.
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Jumped in the 1999 cc dually 7.3 6 spd superduty.
Just rebuilt the rear locker ( FYI if you use new clutches Do NOT add clutches, it is TOO tight now) and rest of rear end.
Full of fuel, drove it half the day only minor issues. Cruise, Horn, 4x4, suddenly would not work, but it was running and driving like it always has.
Around lunch while at 55 mph it shuttered hard like it had stalled for a second. I stopped and checked the oil. It was just above the add but I topped it off and went one. The further I went the more it happened.
So I decided to head back to shop and switch it with the car i had left there. It finally died like it was out of fuel.
next day I take 5 gallons of fuel and put in it ( maybe the gauge is acting up like the horn, cruise and 4x4?), it brings it from 3/4 plus to full mark, so gauge is working accurate. I also keep a fuel log that says i went 100 miles since last fill up.
Get in, it fires right up. I leave it sit and idle while i park the car. About 5 minutes and it dies. It will start run a few seconds and die again. The more I try it the shorter time it runs.
Finally does not want it start at all. I read about disconnecting plug on inside left front of valve cover , that had not effect. Crawled under, and frame mounted fuel pump is running.
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I have had this truck for a few weeks. I do not have a good history on this truck. the guy I got it from did not seem to know much about it. He got it from a local retired painter. It has 230K on it. It seems to run and start OK. So I got up and decided to take the truck because I'm trying to determine if it reliable or not. Its about 45F. It starts fine and idles fine I'm cleaning the windows.
About the time I'm done the idle speed slows sightly it shudders a bit and stops! I try to restart is a bit. No sign of life I take a car to work. After work it's about 68F, I open the fuel filter to check for fuel. That makes a mess! I clean it up the mess and she fires right up. I take her for a little spin everything seems fine. The CEL never came on. What do you think? I figured fuel from the way it died, but after work she fires right up. I do not want to get stuck on the way to work!
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Ok so this past Saturday I drove the truck about 40 miles round trip to get fuel and came back to the house to pick up my tux for a wedding I was in that afternoon. On the way to the wedding I went about 10 miles down the highway doing about 65-70 mph and all of a sudden I heard the engine just shut off. No stutter or anything.
Went to restart and nothing just cranks. had to call and get a tow back to the house real quick and grab the excursion and head to the wedding. When I got home on Sunday I hooked AE up and started to poke around.
RPM around 150-170
Batt Voltage 11.5-12
IPR up to 65%
ICP 0 (have tried to unplug and start) (sensor is dry no oil bleed through)
Buzz test is good all injectors are strong. I am sure it is the lack of oil pressure but I dont know why. I can get more info from AE if needed.
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So there's no signal/ electrical feed to the passenger side cylinders. I ohmd all the UVCH and they check out. Moved the wiring harness around near the big black multi pin plug under the air intake to the turbo and the passenger bank kicks in and out so it's definitely a wiring short. Need links and pics to that multi pin plug to troubleshoot the wiring.....
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So I'm on my way out of town, when the truck just doesn't feel right. I proceed to make a u turn and pull off the high way. During the course of the u turn the truck shuts off. I pop the hood and notice the oil is everywhere from the fuel bowl back. Oil is also dripping off the passenger frame rail.
There is also a nice size puddle of oil pooled under the truck. I believe that I blew the high pressure oil line that feeds the injectors. I had to get towed back home. If it is the high pressure hose, how much does the stealership normally charge?
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Comming back from hunting today my truck suddenly lost power and stepping on the accelearator had no effect at all. We were on the highway thru the mountains but on a fairly level stretch for a few miles. Managed to pull the truck and toy hauler over and the engine was running fine but stepping on the accelerator had no effect. The check engine light came on every time I stepped on the throttle and went out when I released it. It started fine but no throttle response. Switched around a bunch of relays and checked the fuses and still nothing.
Not liking my parking spot i tried to see if it would move down the road at an idle but it would not. Then I thought to try it in 4 wheel low and as the shoulders were soft it wouldn't move forward so tried reverse and went back a foot, forward again and moved a foot and a half. did this several times and all of a sudden the throttle responded, took it out of 4 wheel and it ran fine all the way home. What would have caused this? I was ready to call a tow truck which would have been several hundred dollar bills for where we were and with the trailer
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On the way to work, the truck seemed to have a miss at idle and the CE light came on. Long crank to start leaving work, and truck starts losing power and eventually died. No smoke while it was losing power. Towed it home and checked the fuel pump and lines for blockage and found nothing.
2003 7.3 F-250 430K miles
strong cranking but no start no smoke out exhaust
Oil changed recently
IPR changed
Both UVCH gaskets and pigtails have been repaired.
ICP sensor and harness changed, also disconnected no change in cranking.
fuel filter changed today (no oil in bowl)
3/4 tank of fuel
dash gauge for lpop goes up to normal range during cranking and oil light turns off.
WTS light comes on and turns off as normal
tach gauge moves up between 100-200 during cranking
fuel pump turns on and pressurizes system like normal and turns off.
Ordered AE for the truck, and it directed me to the passenger side bank high open. Fixed the harness on that side and still nothing.
Sent off the IDM and it passed with flying colors
So now i'm leaning towards the HPOP, but would hate to fork over the cash for it and still not get anywhere. I'm going to take the valve covers back off and check the discharge ports for the injectors tomorrow.
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Ok after rebuilding trans and being down a couple of weeks, I went on my 1st run since completing. Noticed when I started truck this morning it didn't turn over as fast as it was. 30 miles down the road Airbag Light comes on, and then volt meter dropped to 8 volts. Got stopped with truck still idling checked everything I had the tools to do so for. Decided to get back to my shop where I had tools, and 5 more miles and 55 mph truck just shuts off. Lost all power, truck would only click. Put my booster box on battery and gauges went back to normal but still wouldn't turn over but maybe once? Only place within a mile of my location was Walmart. Bought 2 new group 65 batteries, installed them and Shazam cranked right up no more problems. Short of the story bad batteries that checked Good with a load tester don't mean squat!
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'99 F-250 7.3 PS 2WD Automatic 246,000 miles
Jumped in my truck a bit ago and it wouldn't start, although it is turning over. The "Wait to Start" light is not coming on and the Overdrive button on the shifter is lit up OFF and won't change with me pressing the button. I've checked all the fuses under hood and inside cab with multimeter and everything checks out ok.
Also, when it was raining last week I found that when I turned on my windshield wipers the truck would die. My solution to get home was to just flip it back & forth real quick every so often so I could see out the windshield.
View 11 Replies
