Ford 7.3L Power Stroke (1999-2003) :: Compressor Clicking On / Off About Every 5 Seconds - Clutch Smell
Jul 14, 2017
On 2500 mile trip, no A/C last 400 miles and we're cooking
Compressor clicking on/off about every 5 secs, clutch smell. Seems to be turning okay.
I brought some tools, including a full socket set.
Can I pull the clutch and remove shims in the campground? Looking for a condensed version of how?
Worst case, how do I replace the clutch- of I can find a dealer with one?
Pulley and clutch fixed, but cycling on and off...adding freon?
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2003 7.3, AC compressor clicks like crazy. Can he hear outside the vehicle while idling?
The round disc on the front of it is what is making the noise.
The AC used to work awesome but now only blows cool air for about 10 minutes then turns lukewarm.
Is the clutch on my compressor bad? I have heard they can be adjusted, but not sure how.
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This applies to a 2001 F-350 with 73,000 miles on the engine. Engine oil level is good, batteries charged, HPOP reservoir is full and passes Cody test with flying colors. Fuel pump runs for 20 seconds at key on. Start takes about 6 seconds. If I shut the key off and restart immediately it starts in under 2 seconds but if I wait about 30 seconds it's a 6 second start. Here is an AE that I ran on it, it has me stumped. FWIW it seems to start quicker when AE is hooked up. ?? An odd whir type of noise comes out from somewhere under the hood when I first turn the key on and when I clear the codes with AE.
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Strange thing happened yesterday and again today. I have my compressor hooked up to up fitter #3 ,turned it on yesterday to fill the tank back up to 120psi. Before it filled up i shut the truck off to fuel up..but the compressor kept running for a few seconds after the truck was off. and today doing some running around the compressor turned on out of the blue when i was driving..but the switch was off.
The shut off switch (on the compressor itself) turns it on at around 90psi and shuts off at 120, but the thing filled my tank to 180 before i noticed it was on, pulled over to shut the truck off and again it ran for 10-15 seconds after the truck was off. I'm pretty confused. maybe it has something to do with the build up of snow under the truck, we just got 16" two days ago. but still when the up fitter is off shouldn't that cut the power from the accessory hooked up to it?
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So again the a/c in old green gave out. it has been an ongoing battle over the past few years, but this time I took it to a good friend who has all the right tools as our level of frustration dealing with it has peaked.
We removed everything, and got it all "new" from oh-rye-lees. a new compressor was installed a few weeks back and it worked fine, but cycled very strangely. it would rapidly kick in and out, then just stay engaged. found out the condenser was plugged up and thought maybe that was causing it.
At any rate, it now has a new compressor, condenser, evaporator, drier, orifice tube, and low pressure switch. all the lines were flushed and checked.
it was vacuumed and checked, then charged with freon. The compressor is doing the exact same thing! it is cycling very strange. sometimes rapidly at higher rpm, and sometimes it works just fine. the a/c is working, but it is freezing up the drier, evaporator, and line all the way back to the compressor. vent temps are about 30.
The WOT relay and high pressure switch was replaced, and it did not make a difference. we are at a total loss.
We were told by another person that the clutch on the new compressor was too small and that was causing the issue. It measure 4.8" and we were told is is supposed to be 5.3". is there any truth to that? we just do not know what is causing this, but want to get it right as surely something will break if it stays this way.
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SO after reading about the air gap on AC compressor, i checked mine and it was large so I removed the shim and the gap was almost like new..
Now when I first switch on AC the compressor will click on and off several times especially at any RPM above 1000.
I hooked up hoses and tried it again with wife holding RPM in 1200. The high side would bounce from 100 to 400, compressor would cycle off and then back on in quick secession with high side bouncing back and forth for 10 seconds or if she let off pedal back to idle RPM.. low side was not moving a lot at this point but not bouncing like the high side. What can be causing the pressure issue? when it stabilizes the pressures are right on for OD temp according to charging chart for R-134a.
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The clutch in my ac compressor is not releasing causing it stay on all the time and not cycle and get hot and freeze up the system. Also pulley seems to be angled like it's not sitting straight. Can I just replace the clutch on the front? if so what's all involved. I need to do the entire compressor?
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I have a 1999 F-250 SuperDuty with a 7.3L. I need to replace the field coil on my AC compressor due to a broken connector (long story). After I remove the belt and compressor clutch, what is the next step to get the pulley off so that I can then replace the field coil? I am a computer geek by trade so I need clear steps. I looked on youtube, but all I found was how to adjust or replace the compressor clutch or the entire compressor.
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Was wondering if the wheel for the ported housing from riffraff is worth it. Also, since I'm lazy I was gonna just spin the old wheel off with an impact wrench. I have a cordless that's prett stout but I'm sure I'll have to use air. Any thoughts on the wheel and taking the stocker off this way?
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I have a e99 f350 7.3 all stock. I have no power. The truck will crank for about 15-20sec before it'll turn over. I just purchased the*AE*but am fairly new to understanding it all. In idle its a little rough and when I drive I can only stay in the neighborhood because of fear of getting rearended due to very slow acceleration. Whats weird is that when i have no power while i am driving ill keep the pedal down throw it in nuetral and my rpms and*icp*pressure jump up right away. Things I've replaced:
Icp*sensor
Fuel pump
Pcm
Tps
Cps
Ipr
Dropped tanked and cleaned screens
When cranking my*icp*pressure climbs slowly to right under 500. I dont know what else to do ive been working on this truck dor two months some days 13hs straight, I am feeling defeated. Codes p1249 1211 1209....
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I have a 2002 F250 7.3 with 130,000 miles. The truck was bought new by my father and is completely stock and never run hard. I was driving on the interstate at 70 mph and the cel came on for 30 seconds and went off. Not long after it went off the truck shut off and has not started back. That was around 12-20-16. I have put a new cps, icp, and ipr on it with no luck. All ford parts. I drained the fuel water separator to check the fuel pump and it filled back up. The truck is turning over good but has no white smoke witch leads me to think maybe the IDM. I'm a novice to all of this and until this happened new nothing about any of these parts but I'm learning. I do have the torque app if I should check some things.
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I have a 04 F250 6.0L ,The center bolt that holds the a/c clutch to the compressor. I'm assuming that bolt needs to be tight, correct? Mine was loose when I looked at it last night. My a/c squeals for a while trying to engage. Also, is that bolt right or left hand threads? Can that clutch be replaced without removing the compressor?
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I smelled it this morning and when driving home and it almost smells like wires burning and its pretty strong. I looked all around the dash and can even smell it under the hood. And by the way the cruise control recal was done on it so it shouldn't be that. Hopefully my truck doesn't catch on fire over night.
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I'm checking all places to look for a fuel leak. I park on a concrete slab, with no drips.
I have already mopped up as much fluid from the valley from recently having all of the injectors replaced. I still need to clean it further with simple green, and stuff white paper towel in the valley so I can really know if there is a leak.
3 years ago I replaced the water drain valve o rings, but I suppose they could have gone bad again.
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2003 V10.. Can I replace the AC compressor clutch with out pulling the compressor out?
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What EOT temp should the fan clutch kick on at? I've never heard it kick on until a recent trip. It seems to go on about 228 degrees EOT and keeps the EOT below about 232 degrees.
At slow speeds I've found that the trans will heat up to this temp too. I assume because the radiator cooler is at that temp an there's not enough air flow for the air cooler to cool it down much?
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Odd question, but the a/c clutch has always engaged randomly even though the a/c is not on and even now when the heat is on. Is this normal?
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2000 f350 CCLB SRW 176,000. I have a touchy accelerator. About two weeks ago the CEL came on and it wouldn't do anything but idle for about 20-30 sec then fine. Then it got a little worse. I disconnected the two harnesses on the accelerator pedal and sprayed them with electrical cleaner. Put it back together and it seemed to be ok. Today the pedal is real sensitive. Sometimes bogging down other times accelerating real high even tho my foot is pretty consistent and gradually accelerating. No CEL tho. Do you think I am in for a new pedal assembly? Could it be something else? UVCH?
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I am a longtime 7.3 IDI guy with an 88 F350 crew so i know about diesels. But this is my first electronic diesel. I picked up a 2001 F450 2wd auto 260k miles. it used to be my work's truck but was stitting for a year and now i got it in "non running condition"
I towed it home and got it started by replacing the batteries and using the block heater.
As expected it took a few tries of long cranking to run the first time. runs pretty good and no smoke. what surprised me is it still takes about 5 sec of cranking to restart each time when warm too. any direction you would look with those symptoms? HPOP, IPR?
i am pretty sure the glow plugs all work because mechanics had replaced all that stuff. but i know back when the truck was last used it would still never start cold unless plugged in (even in summer).
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I have a 7.3 Excursion, 234K Miles, 4R100 Transmission. Today I was in a rush to take one of our dogs to the vet, when I hit overdrive going up a hill, it almost sounded like a clicking noise and I was steadily losing power. I came to a stop sign and put it in park and it started to develop a constant lope that was rough. Whenever I would step on the gas it would put out white smoke which it has never done before. I was able to take it a couple miles before it did the same thing except this time it shut itself off.
Recently I have been having transmission issues as it feels im losing first gear. A while back I noticed it would idle slightly in park every now and then. A couple days before this happened, I came to a stop and my truck started loping slightly and first gear IN DRIVE felt very very weak. I have recently replaced the cam position sensor as well as the ICP sensor. I'm at a loss, I plan to do a ZF6 transmission swap very soon and this is only making me panic even more.
I never dog the truck, take it mudding, etc. Oil is changed every 3-4,000 miles. I did however get it scanned a while back and I believe two codes came up for two pistons, also did an injector buzz test and they all sounded strong.
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Is this the sign of a bad fan clutch? I can spin it by hand,and it goes round and round.Can I drive it like this until I replace it? I am only driving 30 miles round trip at night, not towing and outside temperature is usually about 100 degrees.
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