Ford 7.3L Power Stroke (1999-2003) :: Changed Intercooler Boots Still Poor Boost - Turbo Dead?
Apr 25, 2017
ive noticed my boost has been going down lately. At first I thought it was a boost leak so I replaced all the intercooler boots and both sides of the intercooler pipes. That diddnt change anything at all. I recently got new injectors (200/30%) and a hydra tune for them and it was quick the first few days i was running with that setup, my boost has been dropping and currently at WOT I can't even get to 10lbs of boost and it is noticeable driving, it's slower than it was stock. There was no play in the shaft of my turbo and the turbo in there is only 2 years old. Could the turbo be bad already? Or is there anything else I can check before buying a new one. I have an upgraded hpop and the 6637 intake.
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I have a 2001 f250 7.3 and I had started to notice I wasn't making as much boost I thought I should have been. I looked around and found a tear in the cold side CAC boot. My question is what is the best option for replacing it, something like RiffRaff or oem? Also should I look at replacing all the boots or just the two up top?
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I have done some searching on this, seen a video on YouTube but haven't read anything that is firm on what it is. We pulled our 5er for the first time last weekend and the chatter was pretty pronounced in the Arbuckles here in OK. I was running around 65 mph when I hit the largest hill and as I was climbing my speed naturally dropped, boost was around 17 - 18 psi when the chatter started.
Is it something to be really concerned about? Is there anything to be done to prevent it? I'm pretty much still stock, only deletes have been airbox to 6637, and I deleted the heater by turbo for the boost gauge. Other than that everything on truck is still stock.
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Well I am at a loss now. Rebuilt the turbo with a new wheel and kit from Riffraff. I still have no power, no boost and no codes. The new wheel whistles. I can hear it. It sounds way better than the old one. But still no power. I really don't know what to do now.
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I've got a 2002 Excursion which has been giving me a little trouble lately. I've got a DP tuner, 4" exhaust, afe stage 2, and gauges (boost, trans temp, EGT). I've been running these for about a year now without any truck problems until recently
So I noticed over the past couple weeks it has gradually been taking longer for the engine to start. Started off by just having to turn the engine over a few more times. Now it has turned into having to turning over the engine for a few seconds, then turning it to off, then trying again. It always starts on the second attempt to start my truck and sometimes really hard where it blows out a little black smoke.
Not sure if this is a correlation to the problem above or not, but I've also been losing boost pressure, and I'm not sure when this started since I haven't been on the highway for a while. I noticed this because this weekend I drove on the highway and saw that I was blowing some black smoke every time I accelerated which has never been the case.
So I check my boost gauge and see that I'm sitting at like 3-5psi when I used to be at around 10psi+. I also noticed when I accelerated the boost pressure would increase like normal but then quickly drop once I stopped accelerating which is unlike anything I've seen before in my truck. I don't seem to notice a huge difference power or throttle response, but then again 95% of the time I'm driving under 40 mph to get to work. So this problem could have started the same time as the starting problem, but I can't say definitively.
What this problem could be, what to check or test?
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I have an '03 powerstroke 6.0, 4 inch turbo back exhaust. truck had lost boost and would cut in and out if i got on pedal and now a little bit of oil is collecting at tip, could this be because of bad turbo seals? And could the turbo still be alright? Another thing, I'm losing coolant, and I have noticed when I took the EGR out and cleaned it, the valve itself was the powdery black carbon, the cooler was wet, and I know it's not supposed to be like that. I am not thinking head gaskets yet, cause if it had a blown head gasket, I wouldn't be able to drive it. It is currently sitting, and I'm just trying to fix it. Would I be able to fix the turbo seals myself?
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My friend is working on a 2004 6.0 F-250 and it has used 75% of the coolant in the overflow bottle in 5 days. Can't smell coolant either. The inside of the tailpipe is wet soot black and there are wet spots on the tube coming from the intercooler to the turbo at the turbo and the intercooler. He's thinking EGR cooler.
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just installed all my intercooler boots with plenum inserts. Had a torque wrench set at around 14 lb/ft and all of a sudden POP! the inside of nut on clamp stripped out. of course its on the boot going to the plenum. Any one have this happen? Brand new clamps from riff raff. Am I cranking to hard, maybe torque wrench isnt accurate, i don't know but didn't seem like i was getting on it enough to do that. the threads came out on the bolt looking like a heli coil. not to cool. Google it and another forum popped up , everyone was saying to crank em down. apparently you cant do that , not even 14 lb/ft. Anyways went to hd and threaded the bolt into their thread gauge. the only one that seemed to fit was 1/4-28 fine thread( which they don't carry in a nylon thread lock nut). Is this the correct size? How to gauge how tight to tighten the nut?
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I just noticed a wire burned in half on the front side of the intercooler plenum. See picture below,
Here is the left side showing the green wire stub going into the wiring harness on the front side of the intercooler plenum,
And this is the right side showing the wire going into the air intake duct between the turbo and the air filter,
I don't think it's been in this condition very long.
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Looking for some tried and true fix to make these parking brakes hold just a little? Winter coming and with a six speed would like some resemblence of a brake....short of a brick in the drive. I have adjusted.....no luck. New cables ( thinking maybe stretched)..no luck. Shoes are new. Did notice levers where cable attach look to be worbled out.....gonna try to tighten that are up a little to see if that works but.
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I have a 2004 Excursion with the 6.0. Lately it seems like the motor just doesn't have the boost it should. Funny thing is that the boost reading through the edge cts seems to be right. Under full acceleration it will pull 27 psi boost and 3900+ ICP pressure. No codes are being thrown. It just doesn't "feel" right (seat of the pants) and it also sounds louder but I don't known this for sure.
Where does the CTS get its boost reading from? The truck has new boots on the hot side from riffraff. Anything I can check?
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Having this problem, what to do to correct it? There is no hole in the boot and this just started about a year ago. Does not do it all the time.
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Just wondering, what the max boost rating on a stock turbo, stock engine in a 2011 is. I know the gauge goes up to 40 PSI, but I don't think I've ever seen my go past 20.
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Check engine light is on says low turbo boost but gauge says it has a lot of boost. Only happened after I put catalytic back on for smog test. Before that no problem.
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I have a 2013 F350. Since it was new in August the turbo has made a chattering sound that sounds to me like the waste gate (if it had one) is opening and closing rapidly. Almost like its building boost and dumping it over and over again. Usually happens when it is in 6th gear around 1700 rpm under light load. It also does it from time to time while plowing snow. You can power through it or let off and it will go away. My local dealer where it was bought new put a new turbo on it and the problem still persists. The truck just turned over 8k miles and has been in several times in attempt to resolve the issue. They say that there are no codes on the truck nor does Ford have anything on their service web. My dealer claims that no one has ever had the issue.
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I've been having issue with my truck lacking boost over the past month or so. The psi levels are normal in the morning when I start it up cold, the problem almost always occurs at start-up when the truck is somewhat warm and has been sitting for an hour or more after use. I've had boost levels at idle from -0.14psi to -0.56psi and as low as -1.2psi when driving as the problem is occurring, but it eventually kicks on and goes to normal levels after several minutes of driving. After originally taking the truck to a local diesel mechanic I was told it had EGR codes and they recommended installing an SCT tuner and cleaning the EGR valve to solve the problem. I had them install an SCT 5015 tuner and clean the valve but I've still been having the problems with boost.
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I'm relatively new to the 6.7 engine , I have a 2014 F-350 SRW with aprox 51,000 miles on it. Normal driving I see about 8 to 10 psi of boost even under moderate acceleration although at times it will go to about 18 psi at WOT and it does this with heavy loads. At moderate acceleration the boost will jump to 10 psi quickly but immediately stop there and sometimes as the RPM"s increase boost pressure decreases. Only issues I have had with the truck was a clogged EGR cooler.
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I have read many different threads regarding the TPS sensor on the pedal and EBPV deletes on the E99 7.3L Powerstrokes. I am trying to troubleshoot some issues with my E99 7.3L. Usually on cool mornings and after not being started for awhile the truck will seem to be stuck in an Idle. This is an intermittent problem that doesn't always happen.
I cleaned the connections to the Tps and the IVS sensor and put them back in. No luck. On another note I am also seeing a reduction in fuel mileage and power like the truck is being restricted. I don't know if these symptoms are related or possibly their own issues. I am troubleshooting and possibly thinking it is the EBPV system that isn't working correctly. Considering doing an EBPV delete with a NON-EBPV Pedestal and Flange.
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My7.3 is idling rough till I pull the fuse for the fuel pump them it will smoothen out I ran a by pass switch to us my truck but the fuel mileage is bad why
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This is a common problem. Mine goes to dealer in the morning for it. I haven't seen any recent posts within the last year on this. Did ford ever find a fix for my problem? When going up hill at low rpms I lose boost and hear the stutter out the intake..
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The ford dealer in Las Vegas replaced my turbo with a remanufactured one. Coming off the line (like quickly pulling into traffic) it goes flat on power until I get a few RPM's. Even with the old turbo it never did that and I drove it for the last 30k miles with it throwing the low turbo boost code. They put a little over 100 miles on it for road testing (I did have other things that they worked on. {4x4 2006 F250, 6.0 engine, 110k miles and I bought it new}....
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