Ford 7.3L Power Stroke (1999-2003) :: Cab Repair - Use Entire Cab Corner?
Jul 1, 2015
My crew cab got T-boned last week and I'm looking for parts to fix it if insurance keeps messing around. Is it possible to use the entire cab corner from a regular cab instead of a crew cab?
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I want to remove my whole dash to paint it but i cant figure out what is holding it in,i removed all the black screws from one side to the other the screws under the tabs by the windshield and it still feels like its being held in somewhere underneath?
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Do I have to remove my fuel filter and bowl to attempt a repair on my HPOP leak?
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Parts came from Riffraft Diesel Performance. A set of "o" rings for the injectors. High flow CVD fittings for the fuel lines. Turbo rebuild kit. (its got 210,000+ miles) Anti Surge compressor wheel.(ok its not part of the oil problem)
Photos to come. I will take during the rebuild.
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I've had a CEL for awhile so I final had it checked. It is the P0605 pcm memory error. He cleared it to see if it will come back. There isn't any chip or never has been a chip in it as far as I know. If it does end up being the pcm, what are my options? can it be repaired? Do I need a new one? Can I get a used one and if so what are the criteria I need to look for, for it to be compatible?
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I was hearing a clicking noise on my passenger front wheel when rotating by hand.
Paul suggested I remove the ESOF hub and see if it is the wheel hub or the ESOF hub. It's the ESOF hub.
So I'd like to rebuild it for sure, it also has a nicked o-ring, so that accounts for part of the vacuum leak
I'd like to service the driver's side, too, while I'm at it. It doesn't exhibit any issues, so just regular maintenance stuff there.
Parts lists?
As always, I'll take pics in return
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Is there a way to repair an individual switch on the drivers master window switches, or do I I have to replace entire 4 switch and window lock set?
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2003 250 superduty 6.0 ... I had to do the icp sensor. I went in from the top and discovered that the oil cooler was failing also. Replaced the icp and the oil cooler. Got it all back together. It would crank but wouldn't fire up. it did try for a about a tenth of a second. that's as close to firing as it got. The shifter has been loose. i ran it through the gears and the back into park. now it won't even crank.
Took the starter in to have it tested. it tested fine. Went to put it back on the truck. With no real force tightening the electrical connection it just snapped off the solenoid. put a new solenoid on it. Still no crank. Checked all related fuses and relays. They all seem to be good.
When I turn the key to on I get the buzzing noise and everything. Been through a lot of the no start check list. I don't have the ability to quite test everything. But what i can check. i do have an obd2 scanner. I cleared the code for the icp. I don't have any other codes showing. I have tripled checked that. After the weekend I am going to have to give up and take it in I think.
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Attached are a couple of photos. The first shows the strange black discoloration on the driver's side that is slowly growing to take over that entire corner of the bumper. Looking closely, it may be noted that some paint is missing below the (cracked) taillight. This paint is missing I believe from when we were rear ended in a hit and run while parked.
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So I take my new (for me but used) 2007 F350 to the local Ford Dealer to have the oil changed, along with fuel and water separator filters. I even added some Archoil 9100 since it treated my 03 so well. Since I had no history of the last change I wanted to do it right away.
While its on the lift he notices a leak near the hydroboost. I think there on crack...but that's my opinion.
Anyways I look at it and I see a leak at one of the connections under the Master Cyl. Its the connection closest to the firewall. My question is there a oring in there that can be replaced or will I need to replace the entire part?
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I have a 2004 f-550 sd with a 6.0. I am having a problem with cyls, 2, 4, 6 and 8 dropping out at idle. if you rev the motor up they work fine. Could I have a bad injector oring? Seems that iap pressure is good. And seems funny that it is just the one side.
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I installed the Roll X on my truck on the 27th of June. On several occasions I have found one corner has come unlatched. I'm not sure if it is from the bed flexing when I go over a bump or what?
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Removing the radiator on these trucks to repair the leak? It looks pretty straight forward. Remove the fluid, grill, hoses, and the few screws on each side that connect the other cooling coils to the main radiator. then hopefully it should slide straight up and out. A radiator shop said they would replace the gasket between the plastic end caps and the radiator if I take it to them. Which brings me to my next question. Is it the gasket that is causing this notorious leak or is it a crack somewhere or a loose crimp? Mine is leaking from the usual spot. Driver side on the bottom at the seam. Then runs down the frame to the ground.
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So my dog was riding in the back seat of my 2011 SD with covers when he suddenly went nuts over seeing a bunch of Prong Horn running along the road and jumping a fence. It was pretty cool to see, but he scratched the heck out of the arm rests.
How the scratched dark grey color can be repaired? Everything about the truck has remained pretty pristine inside and out, but this is really bothering me and I can find no information.
I'd even consider recovering all 4 with some sort of kit, if available like they have for some dashes and interiors.
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When I dropped my 2 frame rail batteries I noticed the clamp on the positive battery cable was broke. How to splice in a new clamp?
Pick and pull is an option. I would rather repair my OEM cable and be done.
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Have a 2015 King Ranch with 72k miles. I noticed today a small drip of coolant coming from the corner of the radiator near the drain valve.
The truck is deleted however before it was deleted I did purchase an extended warranty through Flood Ford. What are the chances they will deny a warranty claim on this because of the dpf and egr delete?
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Last November I forgot to plug my truck in and it got down to 0, my girlfriend tried unsuccessfully to jump start it. When I got home I jumped it and got it running. I took it down to a heated shop to troubleshoot the glow plug circuit. I discovered it was not getting 12v to the glow plug relay. Also I started it and tried to back it up in the shop, when put in reverse it killed the engine, not lugged it down it was like you shut the switch off.
Also I discovered if you turn the lights on it kills the engine immediately. It will not crank with the lights on either. So far I have replaced the computer,ignition switch,batteries, and cam positioning sensor. Now comes the weird part!! I decided to get it running and pull the bulbs out of the back up lights I pulled the drivers bulb first then the passengers side bulb. When I pulled the passengers side bulb it killed the engine.
It is not my daily driver so it still sits in my shop. I have a hunch it's a ground issue but I've checked and cleaned up all the grounds I can find and it still has the problem.
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2003 F250 super cab, 335,000 miles. the seats are all in good condition except the drivers seat bottom, no rips or tears but the outer bolster area is worn. Looked at new replacement and no go. Is there a decent cover or a aftermarket replacement that looks good? The truck is not worth high end stuff, just would like it too look better
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My 1999 F150 Supercab has developed a water leak which I would like to ask your opinions on. Parked on a 20 degree incline during a pouring rain yesterday, I came out to find a small puddle in the driver's side rear floor corner and about an ounce of water pooled in a little lip at the bottom of the rear window in the right corner of the window! Haven't started tearing anything apart yet (and might not be able to myself), but it seems that it is possibly the rear window seal as the window and the outside body area appear to be in good shape otherwise (no visible rust, no seal obviously dislocated, etc).
Also, don't know if it's related, the other day I jacked up the truck with a floor jack under the front crossmember but a bit off center which caused the truck to twist a bit before both wheels came off the ground. While doing this, I heard and felt a loud bang like something broke in the frame! Couldn't see anything out of place and something similar has happened before where a lug of the jack cup had shifted slightly while jacking the vehicle and it caused a loud bang to be heard, but this time it didn't quite feel like it was at the jack but further back.
Could something have "broken" in the truck that I can't quite see and thus this leak has occurred which wasn't there previously or could it just be coincidence that the bang and leak occurred so close in time to each other. I know it's hard to diagnose something like this without seeing the vehicle or really know what happened but I just had to put it out there as part of the events that occurred within the timeline for this leak.
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I am still failing to appropriately diagnose the problem(s) with my '03 Ford E-350 7.3L Powerstroke. This van has only 69,000 miles on it. A week or two back (just a few days back in work time) it suddenly went from running perfectly smooth, clean and wonderful to this:
- Zero power. Putting the van in gear and flooring the engine causes lots more smoke not nearly any rev of the engine and just a crawl forward.
- Lots of smoke out the back exhaust, whitish. I cannot discern wether it smells like diesel or oil (because I'm ignorant here), but the smell is very strong.
- After warming up and idling ~ 15 min I check under the coolant cap and see no signs of bubbling or disruption (from opening the cap in the coolant tank).
- After warming up there are no warning lights visible on the dash, and I don't have a computer to read codes (if there are any to read).
- I replaced the turbo up-pipes which had a visible leak previously. This did not hurt the symptoms, though no more visual leaks under the dog house.
- I thought maybe I put gasoline instead of diesel in the truck, not so.
- To do the above test I had to use the fuel pump to get gas out the tank to test. I hijacked the fuel pump output and turned the car on a few times to get gas out to a tank. The pump seemed to work just fine.
This was all very sudden which is perplexing, and, in use, the van was previously an ambulette and in my few miles with it (maybe 200-300 only) use was extremely light for such an engine/van, just driving around doing errands. I am not sure if this is relevant (no one has suggested so, yet) but before all this happened I uninstalled the rear HVAC that came with the van when I bought it. The AC lines were sealed under the hood. The coolant line was returned at the doghouse (you can see this at the beginning of the video).
At the moment the van has no power to go anywhere. I have not yet checked the CPS or IPC sensors, and understand this might be the next route in standard troubleshooting?
2003 Ford E 350 7.3L Trouble - YouTube....
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I have a 2002 7.3L Screw 4x4. Will a 03/04 6.0L instrument cluster work in this truck? The 2 clusters appear identical. I put the 6.0 cluster in and the trans temp, and coolant temp gauge will not work. All the gauges sweep when it is powered on, but the coolant and trans temp lay flat, and the check gauge light is on. All other gauges and functions work. When I put my other cluster in, all gauges work fine. Is there a difference in the VSM, PCM, or the SCP communication?
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