Ford 7.3L Power Stroke (1999-2003) :: Brakes Overheating - Front Right Rotor And Hub Very Hot
Aug 25, 2015
I was driving on a short business trip and I noticed what I thought at first was clutch smell, and then I realized I had a brake overheating. I pulled over and the front right rotor and hub were very hot. The caliber not so much. I let it cool while I was at the meeting. About 1 1/2 hours later I jacked the truck up to see if the bearings felt bad. Seemed fine so I drove home trying not to use the brakes and the heat did not return. I replace the caliber with one from Ford, but the only lines I could find were from CARQUEST and they are made by Raybestos. I am assuming that these lines are made in China.
I have been looking for some braided SS lines, but can't find any for a 2 wheel drive dually with 4 wheel ABS. Where I can order some better lines???
I hated my old 1994 F-350 that had those Metal/rubber pins, they would mess up and overheat also, I thought that my 2000 would not have this problem, I was wrong.
FYI, about a month ago I replaced the rear pads, and changed all the brake fluid with Valvoline synthetic DOT 3. I installed Akebono pads on the rear and just today Akebono on the problem front side. Will change out line and pads on driver side later this week. I hope I got if fixed.
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I noticed my rear brake smoking on the truck really just the rear driver side. I had replaced the pads and caliper and rotor a very long time ago. What I think happened is the parking brake got hung up somehow. The wheel was extremely warm and the reason I noticed it was not only the smoke but I felt some sort of wobble or almost out of alignment issue.
When I got home I noticed the smoke and extreme heat. I removed the caliper and the pads look still "new" and evenly worn. I did bleed the caliper just to make sure no air, I even put a spacer in the caliper and my wife applied the brake and they closed appropriately. Then I was trying to get the rotor off and no success. I did adjust the parking brake but I am not sure if you move it up or down to loosen it up?
I have used PB Blaster to try and loosen it up, rubber mallet while I turn it (although it does not turn easily at all), I sprayed it inside where the adjuster is hoping it would seep down between the shoes and the hub. I heated the hub up with a little torch - no success. I was thinking of using a wood piece as a butter and hammer from the inside out on the rotor but fear that will warm the rotor itself.
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Picked up my 5th wheel this afternoon from being raised 3". Dropped over the 10 percent grade down the hill to normal driving. Had the trailer brake controller to boost #2 (Prodigy controller). Had to brake pretty continuously, (tried to stay off it a bit, but is is about 10 grade for about 3/4 mile. Put the auto trans in D2 to get brakes come to the red light at the bottom. Noticed a puff of smoke at the front. Driver side, didn't notice passenger side.
New pads and new slotted rotors new maybe 1,500 miles ago. Not liking that action, but need thoughts. Want to put a thousand or 2 miles towing this summer and accompanying mountainous terrain and back.
2000 F350 Lariat Super Duty 7.3 4x4 NOT a dually.
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My 97 f150 had been sitting for a while and after a few miles I could smell brakes and the left front rotor was hot. So I removed the caliper to see if I could free it up. When i push 1 piston in with a C clamp the other one comes out and visa-verse but I cannot push both in with 2 C clamps. When I push the brake pedal they both come out. Its like there is a check valve in the line. How should I go about trouble shooting this?
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Alright I got a '99 7.3 Superduty F-250 I have been overheating while pulling my 1985 Camper weights around 6K. I put a new thermostat in still overheated.
Scenario, Rpms 2500-2700 top end trying to keep fluids moving. OD to D to 2 to 1. Run in between 1 and 2 basic on the up and flat of the road.
6-8% grade engine gets hot pull over and let it cool put it in 4 wheel works a little bit 4 wheel at least keep the tranny around 180. I only have a tranny gauge, I'm using the dash temp gauge for the engine.
What I'm I doing wrong or over looking.
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I purchased the truck over a year ago and never had a problem with the transmission. The only issue was a leaking transmission pan gasket so I changed it put the same fluid that came out back in it since it looked brand new and didnt smell burnt or anything. So fast forward time and my girlfriend was driving the truck over the winter and lost control of the truck and spun it around and hit the front end of the truck into a rock wall.I have a weston bar on the front end that took the majority of the hit.
Shortly after the transmission would start to run warmer than normal. It would be 20 degrees outside and my transmission temp sensor would be reading around 140. Now that the weather is getting warmer the transmission is heating up a lot more. I took it to a guy to have him look at it and thought maybe the cooler was clogged or something like that and possibly put a larger cooler on it. He called me up a few days later and said their was a larger cooler already on it but it was not hooked up. It is a black one mounted on the front of the radiator. He said he cut the lines off of the old one and there was a slight bend in the one line so he cut a little higher than that line and then hooked up the cooler.
He told me he blew in the lines and there was no restrictions in it, i guess no pressure when we blue on the lines. I drove it home and the temp went higher than ever before up to 220. The cooler on the front was ice cold and trans pan was hot.I am starting to think maybe the bypass is bad and the fluid isn't getting to the cooler. The fluid is still pink and does not smell burnt so I want to fix the problem before any issues arise. The truck has 137000 miles on it. I have attached pictures of the cooler that he said was already there but not hooked up.
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2002 F 350 7.3 4x4
Aftermarket gauge will climb to 250 after around town driving of an hour or so or multiple trips within the hour. Not towing. 160,000 miles on odometer. Changed trans fluid at 40,000 mile intervals. Most recently about 1500 miles ago. Most recent change using Mark K's method. Was getting fluid from rear port when I changed fluid. Blew out oil cooler and there did not seem to be a blockage as flow was sufficient.
Still overheating according to autometer trans gauge in test port. No codes retrieved using auto-ingenuity also O/ D light is not flashing. Would like to run torque converter slip test using AE according to wooden things method but TC slip desired and transmission gear ratio is not available under that name in live data meter. AE just updated to most recent version.
I purchased a new tranny oil bypass and will install soon. Also purchased a new 6.0 cooler to replace stocker but am hesitant to install if tranny is failing because I am concerned that the new cooler will just get some blockage from a potentially failing transmission and I will be buying a new cooler along with a BTS rebuild.
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I'm trying to replace the front brake rotors on a 97 Ford Explorer (AWD, 5.0 L). I've removed the calipers and pads - but can not loosen the old rotors. It looks held on by rust - but do I need a special rotor pulling tool?
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The shop replacing my front tires advised me to replace my front brakes and rotors soon. I'm not a huge car repair person, but I remembered my father-in-law saying brakes aren't that bad to work with. The car is the "college beater" I bought ten years ago and I'm trying to keep investments in it minimal. I told the shop I would do the brakes myself. So I spent the weekend with the Haynes manual fussing with overtorqued lug nuts, rusted on rotors, tightly wedged guide pins, and outer pads that didn't seem to have room (not the piston side). Got everything assembled, bled the caliper that was disconnected, and took it for a test drive.
I got about 30 feet from the driveway before pulling back in. The front of the car was making an grumble sound and had an odd vibration like a flat tire. This was with brakes engaged and not engaged. The car stopped fine, but I probably didn't get above 10 mph. Is this part of the "bedding/seating" process? I put in new (cheap) rotors and pads. This afternoon I'll check to ensure the pads are in properly and aren't dragging on the rotor and that I have the wheels properly centered. Car is a 96 Ford Escort 2 door hatchback.
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I've got an 01 7.3 lariat 4x4 with an 03 7.3 engine in it (long story behind that) but basically I noticed one day I had a hissing underneath my dash and my brake pedal was a little spongy but my truck stopped, well before I could get it to a shop and checked out it went bad. Coming up to a stop sign and as normal hit my brakes and right before it came to a complete stop the pedal shot to the floor and I lost power steering as well as brakes and went rolling out in the road and almost got hit. So it's been parked ever since and I have changed the hydroboost, the power steering pump twice, flushed everything and bled everything and still nothing, can't even find any leaks. What to even replace now or whether to just take it to a shop and spend another small fortune.
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I've got an E99 powerstroke. Recently it's been getting hard to steer, if not impossible. When I'm parked i can't turn the wheel and it gets better if i Rev the engine up, driving is usually ok and going around corners. It's just low speed, low rpm that it won't.
Also every once in a while when braking it feels like i lose all power brakes. The pedal goes to the floor and the brakes let go, then i can feel the pedal pump back up and i get a good feeling brake pedal again that actually stops well. All this happens within about a seconds time. But the steering is by far the worst.
I just did the power steering flush with atf and it didn't work. I'm thinking i need a new power steering pump, but want to ask here first to make sure. The truck has 290,000 on it, and it never has been replaced to my knowledge. I bought the truck with 147,000 however so it may have been done before that.
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My husband is on the interstate on his way home from work. His brakes went out, completely!!! No e-brake either! he replaced master cylinder about a month ago, brakes worked ok for about a week and started messing up again. Now he has no brakes what-so-ever... is there anything he can do to get home safely? I believe he has hydroboost unit.. he mentioned before a tiny leak from ps pump... brake pedal goes all the way to floor... no stopping..
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Driving home from movies tonight, I lost power steering and power brakes and the pump started growling. Looked in the reservoir and it was all foamed up. Within the last 20k mi I have flushed the system and refilled with power steering fluid. No apparent leaks at this time. And happened like someone flipped a switch. Fine one turn, nothing the next. What are the chances this is a fluid issue and not a mechanical one? Start with flushing system and adding Mercon V? Or is it likely pump is damaged?
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Looking for some tried and true fix to make these parking brakes hold just a little? Winter coming and with a six speed would like some resemblence of a brake....short of a brick in the drive. I have adjusted.....no luck. New cables ( thinking maybe stretched)..no luck. Shoes are new. Did notice levers where cable attach look to be worbled out.....gonna try to tighten that are up a little to see if that works but.
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Was making a U-turn, and out of no where, had no brakes and no steering.. Not a fun situation to be in....
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Will it work? My ring and pinion is fubar and I found a 06 with 99K local. I know I would have to change the brakes to fit my 16" wheels...Anything else y'all can think of?
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So the other day I had someone change lanes and slam on the binders right in front of me which caused me to slam on mine. Luckily no one got hit. Now my brakes feel different. Sometimes the pedal feels nice a firm other times it pushes in 2-3" before starting to brake. The fluid level has not changed in the resevoir and the hydroboost appears to be working fine. The power steering is still operating as before. I have checked the calipers and none are leaking.
My suspect is the master cylinder but was wondering if the symptoms are common with the master cylinder failing? I'm thinking internal o-ring has failed due to the near accident event. I'm going to do power steering flush just because I never have. Is there anything that would display these symptoms that I could check before buying the master cylinder?
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I just bought my first truck and it is a 1999 (Made in late 1998) F250 7.3 Super Duty it is 2WD with rear ABS and has 290k miles on it.
It has what seems to be the common brake shudder while stopping. I know the only solution is to replace the rotors and I have been looking all over the forums and internet and just don't know what to go with.
I'll be using the truck to do light farm work, pickup lumber, get a bed load of dirt and maybe pull a normal car trailer every now and then.
I'm wanting to get something that will prove to be trouble free long term and be good enough for what I need with out over paying for something that I will never fully utilize. I have looked at
R1 Concepts
Frozen Rotor
EBC - which doesn't have 2wd front rotors
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Went and got new tires on the supercrew. Went going through parking lots or simply driving i hear a loud squeal like brake pad squeal. I put brand new wagner ceramics on the truck. Also if i turn to the left the driver side rear sounds like brakes are dragging against the rotor. Whats goin on with this. The squeal will happen between 10 mph to 20 mph and the grinding noise will happen if I am cruising or turning to the left. It goes away when i apply the brakes.
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Tires have less than 10,000 miles on them, and air pressure is within 2 lbs left to right side.
New calipers.
New soft lines.
New hard lines.
New pads.
New rotors.
New ball joints.
New tie rod ends and center link.
New front axle universals.
Brake fluid and all other parts are less than 6 months old. I can let go of the wheel and the truck tracks straight, 10mph to 100 mph. Whether I am going 10 mph, or 100 mph, when i first step on the brakes the truck jumps right. Needless to say, the faster i am going, the worse it jumps.
After first brake application, truck tracks straight. Let go of the wheel and it tracks straight from 100mph to a dead stop with brakes applied after the initial jump. Whether I am hard on the brakes or gentle, it does not pull at all. Only on the initial step on the brakes.I am at a loss as to what the heck is wrong with it.
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The problem occurs when you hit bumps while braking, or if you get on the brakes to hard. It seems like the brakes lose pressure entirely and the pedal goes to the floor. It kicks back in when the ground smooths out, or if you are braking hard it slowly grabs again. At first i thought it was sliding, but it definitely is not. The truck appeared to be equipped with abs but the previous owner seems to have cut the abs wire/sensor at the hub. Another thought i had is maybe the brakes need to be bled and have fresh fluid put in them, I have not tried this yet (Plan to this weekend along with a dozen other things). Its rather scary when it happens. but i didnt think much of it until i nearly rear ended someone..with my younger brother in the car. Now i need to fix this asap.
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