Ford 7.3L Power Stroke (1999-2003) :: Block Heater Plugged / Truck Crank But Won't Start - Fix?


Aug 22, 2012

When the block is cold my truck will not start. If i keep the block heater plugged in it will crank but is still a long start. I have tried just about everything i can think of and it is way too much to list so i will give as much info as i can.

New- gpr, glow plugs, HPOP, batteries, starter, fuses, valve cover harness/ injector and glow plug wiring, vacuum lines. I have checked out just about everything remotely possible.

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Ford Excursion :: 2003 - Start When Block Heater Plugged In?

2003 Ford excursion 7.3L powerstroke eddie bauer edition, vehicle wont start unless the block heater has been plugged in and the block is good and hot. This is its only symptom. It is throwing the following codes when i try to start it. Mind you it is 70 degrees so it shouldnt have to be plugged in to start

P0470 : Exhaust Pressure Sensor. P1000 : OBD System readiness test not complete

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Ford 6.0L Power Stroke Diesel :: Block Heater Plugged In When Starting - Blow A Fuse?

Ok, is it possible to blow a fuze if the block heater is still plugged in when starting? Almost did this the other day and wondered if its possible to cause a short or something.

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Ford 7.3L Power Stroke (1999-2003) :: Won't Start - Block Heater Won't Working?

I can't get my truck to start. The block heater isn't working and I previously put flush and water in it, intending to drive it and flush it directly after. Well I never really could drive it and now it won't start again. The weather is going to turn off cold, around zero this weekend. I need to know how to keep the block from freezing and cracking!

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Long Crank Even Plugged In

Little background- this is my first winter in a diesel truck. When I purchased it- it had 4 glow plug codes. Everyone around me just told me to plug it in and fix it later, that if I plugged it in, glow plugs don't matter much.

Had hard starts all last week with temps down to -20, turns out my block heater wasn't turning on due to a bad cord. Replaced cord end today. Let the oil temp get up to around 60F according to torque pro.

Still had a long crank despite warmer oil (15ish outside). Batteries dip to around 10V when plugs are on, then cranks at around 11V. Lots of white smoke which I know is normal.

I still had to fight with it a little bit to get it to start, as soon as she was actually going- runs flawlessly, no lope, no smoke. Runs and drives flawlessly. If I turn it off, she fires right back up instantly every time without hesitation, until she cools off again.

From what I'm seeing I'm thinking my batteries are fine, and my starter is probably fine. Are glow plugs making this big of a difference even though the truck is plugged in?

Truck has 0 codes when warm, 0 blow by, drives fantastic, Just under 300k miles. The only thing I'm thinking of is the glow plugs need swapped. I have a set of ZD11s sitting in the truck waiting for a warm day.

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Ford 7.3L Power Stroke (1999-2003) :: Block Heater Won't Working?

I don't think that my block heater is working correctly if not at all.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Oil Temp Of Block Heater - 56 Too Low?

I wanted to specifically ask about the block heater though. Since I bought this truck I never was able to start the truck without plugging it in. Now that it's not running I'm thinking much more about the block heater.

Is 56 too low for this old truck to start? What temp should a block heater have the oil temp as seen by AE be?

I live in the southwest so it's not very cold here. plugging in the heater was even required in the summer unless the truck had been running. What kinds of engine trouble would require being plugged in in warm conditions?

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Ford 7.3L Power Stroke (1999-2003) :: Truck Won't Fire After Glow Plug Replacement Unless Plugged In

​​​I just replaced the glow plugs, gpr, valve cover gasket and harness. When cooled down, cranks but won't fire. Smoke DOES come out the tailpipe. If I plug it in for awhile it fires right up. What else can I do or check?

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Ford 7.3L Power Stroke (1999-2003) :: Oil Cooler - Tight Block Heater Plug?

Doing oil cooler. Block heater plug is very tight. Is it reversed threaten?

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Ford 7.3L Power Stroke (1999-2003) :: Truck Keeps Dying And Have To Crank For About 15 Seconds To Start Again

Alright, my 1999 7.3 keeps dying on me in the morning. About two weeks ago I noticed it started to have a weaker start up, even though it has two brand new batteries. Once it starts up, I get around the block and it dies there every time. Then I have to crank it for about 15 seconds for it to start again.

The crank gets faster and faster until it finally start, and the engine is very choppy, like its starving for fuel. After about ten seconds of that it return back to a smooth idle. I then take off, and about 50 yards later it does the same thing. After it does it the second time, the truck runs just fine for the rest of the day with no problems.

I have noticed that when if I turn the truck on and let it idle for 10 minutes first in the morning, it won't die on me. I replaced the camshaft position sensor thinking it was that, but it wasn't.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 - OBDLink MX Plugged In Then Start Otherwise Won't?

My 2001 7.3L Diesel has 222,000 miles on it. Yesterday I shut it off at a drive through window, went to start it and it just cranked, no start. The engine light and the wait to start light did not come on. I plugged in a code reader this morning and when I turned the key I heard a buzz and a click, I noticed the engine light and the wait to start light came on. I cranked it over and it started right up, when I unplugged the code reader, it died. Plug it back in and it runs, dies every time I unplug it.

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Ford 6.0L Power Stroke Diesel :: Hard Start When Cold - Block Heater?

Don't drive the truck but once a week but since its gotten colder here than usual is been harder to start when cold. Of-course I go thru the glow plug wait and then it kinda stumbles when its about to start. I do it again and most of the time is starts but seems rough for a few seconds. Once the truck is warm, no more problems starting.

I'm wondering if I have a glow plug gone bad and that cylinder is not warming up for me. Today I plugged in the block heater for maybe 2 hours and it started first time. Also, if just leave the block heater plugged in for long periods of time.. would it get to hot?? and wonder how expensive that is, most heater are costly to run. I have a timer but just wondering.

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Ford 6.0L Power Stroke Diesel :: 2003 F250 Truck Will Not Start / No Crank

I drove my 03 f-250 to work Monday everything was good no issues. At end of my shift truck will not start . turn key dash lights up glow plugs cycle turn to start nothing . Does not turn over. after some checking batteries are good. Starter will crank if i manually engage it but truck will not run even with jumping starter with ignition turned on . hooked scanner up says cannot communicate. Checked fuses etc fuse #31 has no power to it (trans range selector and starter relay)question is where to look next?

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Ford 7.3L Power Stroke (1999-2003) :: Truck Will Not Crank Over

Started truck 3 times in 30 min. no issues with truck before tonight nice well cared for truck. Went to get a pack of buns at store came out --NO CRANK--all lights are on dash, etc, new starter a month ago, relay changed out in fuse panel just to see if there was a change. Bought two new Motorcraft batteries installed , NO CHANGE, so is it natural safety, key switch, electrical ignition switch, solenoid on starter, is there a solenoid between key and starter?

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Ford 7.3L Power Stroke (1999-2003) :: Heater / AC Fan Running When Truck Is Turned Off

2003 CC 4x4 ... I am pretty sure I know what is going on, but I wanted to start a thread for when I confirm it. I am driving to work this AM and I hear the door ajar chime and I think to myself, uh oh...gauges all look good, there are no lights illuminated on the dash. I get to work and turn the truck off and my fan stays on. I think the ignition module is going bad. Either that, or my remote start is going on the fritz. I will update when I find out more.

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Ford 7.3L Power Stroke (1999-2003) :: No Power - Truck Will Crank For About 15 - 20 Seconds Before Turning Over

I have a e99 f350 7.3 all stock. I have no power. The truck will crank for about 15-20sec before it'll turn over. I just purchased the*AE*but am fairly new to understanding it all. In idle its a little rough and when I drive I can only stay in the neighborhood because of fear of getting rearended due to very slow acceleration. Whats weird is that when i have no power while i am driving ill keep the pedal down throw it in nuetral and my rpms and*icp*pressure jump up right away. Things I've replaced:

Icp*sensor
Fuel pump
Pcm
Tps
Cps
Ipr
Dropped tanked and cleaned screens

When cranking my*icp*pressure climbs slowly to right under 500. I dont know what else to do ive been working on this truck dor two months some days 13hs straight, I am feeling defeated. Codes p1249 1211 1209....

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Ford 7.3L Power Stroke (1999-2003) :: Truck Not Starting When Cold / Would Not Crank Up

I had issues with my F250 cranking last winter when the temperature dropped, so I changed out the glow plugs in the spring. I hadn't been able to truly test them yet, since it hasn't been cold, but the other morning my truck wouldn't crank up. It was 40 degrees out the night before, and it had been almost 24 hours since I cranked the truck, but it seems to me like the truck shouldn't have an issue in that mild weather.

I'm not sure what I need to do next to try and fix this problem, it's been driving me crazy and risks stranding me if I park for a while in an area where I am unable to plug by block heater in. The truck cranks fine when I have had it plugged in for a while, so I'm fairly certain it's a heating issue. I haven't done any tests since last year, but I know that the GPR was working properly last winter, which is why I changed out the glow plugs.

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Ford 7.3L Power Stroke (1999-2003) :: CEL On - Long Crank / Truck Starts Losing Power And Eventually Died

On the way to work, the truck seemed to have a miss at idle and the CE light came on. Long crank to start leaving work, and truck starts losing power and eventually died. No smoke while it was losing power. Towed it home and checked the fuel pump and lines for blockage and found nothing.

2003 7.3 F-250 430K miles
strong cranking but no start no smoke out exhaust
Oil changed recently
IPR changed
Both UVCH gaskets and pigtails have been repaired.
ICP sensor and harness changed, also disconnected no change in cranking.
fuel filter changed today (no oil in bowl)
3/4 tank of fuel
dash gauge for lpop goes up to normal range during cranking and oil light turns off.
WTS light comes on and turns off as normal
tach gauge moves up between 100-200 during cranking
fuel pump turns on and pressurizes system like normal and turns off.

Ordered AE for the truck, and it directed me to the passenger side bank high open. Fixed the harness on that side and still nothing.

Sent off the IDM and it passed with flying colors

So now i'm leaning towards the HPOP, but would hate to fork over the cash for it and still not get anywhere. I'm going to take the valve covers back off and check the discharge ports for the injectors tomorrow.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 F350 Never Started When Temps Below 25 Unless Plugged In

My 00 F350 has never started when the temps were below 25 unless it was plugged in. This year is no different, but now it won't start when it's plugged in. It just turned 200K and I know things have to be checked, but I don't like doing them in the winter so I was hoping to make it through this winter and fix things. I needed to use the truck the other day so I plugged it in before I went to bed, It wouldn't start, so I got looking, crawled under the truck and the block around the heater was cold, checked the plug with an ohm meter and it showed that there was an open, so I checked the cord, sure enough there's a splice in it, with a broken wire, so I fix all three splices, check it again and it's still open, under the truck again, and find another splice at the end of the factory wire loom with a broke wire, got them replaced, got a good reading with the meter, and now I'm back in business, Plugged it in for a couple of hours, hit the key and it fired like it was new. Well not that good but it did start.

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Ford 7.3L Power Stroke (1999-2003) :: Cold Crank No Start

I have an 02 f250 230,000, first 7.3. I've owned it since Oct and put less than 6,000 miles on it. I have another cold crank no start. New glow plugs and Glow plug relay last weekend. Worked fine that weekend. It sat all week, then crank no start fri night, it was like 70 degrees for the high that day. Plugged it in over night and it started. Did not fire right up cranked it for a couple seconds. I drove it all day, started every time. Valve covers have 5,000 miles on them. Fuel Filter heater fuse not blown. But don't know how to check it for sure. And don't know where to go with it from here. Getting frustrated with crank no starts. No troubles found.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 - Crank But Won't Start

I got a 2000 7.3l with 400,000 miles on it that decided to just not start anymore after I parked it for a couple days. Its always been a hard starter due to needing glow plugs but I can deal with that. it doesn't even try to fire anymore. I replaced the CPS (my tack bounces when cranking). The ICP has oil in the plug so I just unplugged it for now till I replace it.

I pulled the IPR and cleaned it really good and bench tested it with 12 volts and could here it clicking so I put it back in. I can get under the drivers door with the key on and hear the fuel pump running. I gain oil pressure on my dash gauge when cranking. I check all my fuses. my WTS light comes on . I just don't have any fancy scan tools to make this easier. Also just cause I was feeling lucky I just went out and bought 2 new batteries for it yesterday so we are good there.

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