Ford 7.3L Power Stroke (1999-2003) :: After Wiper Motor Replacement Some Electrical System Won't Work?


Mar 22, 2016

I just replaced my Wiper motor last week and noticed something strange. For the last year or so when I turn on the key to start the truck, once in a while my radio, gauges, and other electricals such as windows wouldn't work for a bit, anywhere from a couple seconds to maybe as much as a couple minutes. Since my wiper motor was on the fritz, I pulled the fuse and the radio,gauges,ect. wouldn't work until the WTS light went out, then everything worked just fine, even after I started the truck and the glow plugs come back on.Since I replaced the motor everything works as soon as i turn the key. Coincidence? Or could one of the internal relays on the motor being stuck cause that?

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Ford 7.3L Power Stroke (1999-2003) :: Transfer Case Motor Replacement

Do we need to drain the fluid to change the transfer case motor?

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Ford Wiring/Electrical :: 2003 E250 - 4 Way Flashing System Replacement?

'03 E250, standard van with RKE if that's pertinent.............

Looking to replace the on-board 4-way flashing system with Whelen strobes and looking to have the column mounted button be the on/off switch for that power supply. I have a schematic from a '97 E250 (almost identical FWIW) which I can post the pin out, test procedure and EVTM version of the hazard portion of that Multi Function Switch if that's useful.

I know it would be far, far less complicated to control the Whelen via a separate switch but this above reversible mod would be somewhat cool IMHO.

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Ford 6.0L Power Stroke Diesel :: Wipers Not Working - Only A Click In The Cowl At Wiper Motor When Turn On

I have no wipers or windshield washer. when I turn on the wipers I can hear a click in the cowl at the wiper motor. fuses are good #106 30amp fuse and #33 15 amp fuse. I have 12volts at the wiring on the motor left side with key on and 4.5 volts on the green wire with key off. I replaced the wiper motor and same thing, just clicks when I try wipers. I connected a jumper wire to the ground and no luck.

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Ford 7.3L Power Stroke (1999-2003) :: Electrical Power Fluctuations EGT Gauge Failure

I am on my third EGT gauge. My mechanic installed it as per "auto meter" specifications. He told me, the only reason he could find that the gauges have been failing is low voltage output. I have an onboard compressor for my airbag suspension and every time I start my vehicle it runs to fill up the air system. The voltage drops to 11.1V. It comes up once all is running and the compressor quits. is there any such thing as surge/brownout protection for these systems?

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Ford 7.3L Power Stroke (1999-2003) :: Intermittent Rough Motor / Black Smoke And Low Power

I have an Excursion with 220k miles. I've owned the truck for 6+ years and had very few problems. I change my own oil and fuel filters, but beyond that I know next to nothing about the diesel motor. I do run a DP Tuner with the standard 80 hp program. And a 4" exhaust. Everything else is stock. I do keep it plugged it for the oil heater and the battery tender just about all the time now.

This latest issue started yesterday morning when my wife jumped in a cool truck to take the kids to the dentist (not warmed up but still 55 degrees ambient). A few miles down the road (35 mph max) the motor began stumbling and rocking and black smoke coming from the exhaust with reduced power. She pulled off and kept it running (very rough and rocking) and put it in park for a minute. When she put back in drive, it shifted heavily but the power was normal so she went on her way without any problems. The only report I got sounded like the motor was just cold and rough, so I thought nothing more of it.

Yesterday evening we drove it about 70 miles on the highway (72 mph max) with no issue at all, but when we continued on surface streets toward our destination (50 mph max) it did the same thing, but would not settle back down. I kid you not that it went through gallons of fuel the last 12 miles or so, just dumping black smoke out the exhaust. It felt to me like we were running 1/2 the motor, like the plugs weren't lit. Very rough and rocking and very little power (comparatively, at least). I had to switch to manually shifting the trans to get going and the shifts were much rougher than usual. Idle was low and rough but it never stalled. Behind me there was a huge smoke screen this entire time.

We made it to our destination and parked it. Did our thing and after 5 hours went out with finger crossed. Started right up and ran perfectly the entire 91 miles home. No motor or trans issues at all. Currently running 10/40 synthetic oil that I just changed about 2000 miles ago. Oil level is perfect. 3/4 tank of fuel with standard level of Diesel Kleen added. Fuel filter is less than 10k miles old. Temps yesterday were 65-70 on the drive down and 50-55 on the way back.

I jiggled all sorts of connectors this morning and didn't find anything loose.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 - Oil Leaking From Motor?

I have a 2000 f250 super duty extended cab with the 7.3 diesel and auto tranny which the tranny was rebuilt by Samco about 7 years ago and I have 337,000 miles on engine I had a oil leak from I believe my oil cooler which I fixed, but I am still losing oil, about a gallon or more every other day and in that time frame I am only driving maybe 30 miles. I have no drips, and I seriously don't believe it's burning because the truck is not smoking even when you rev the motor up. the bottom of the rear of motor is coated with oil plus as is part of tranny and some front of motor bottom. What to look for?

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Ford 7.3L Power Stroke (1999-2003) :: Dropped Bolt Into Motor

So I was in the process of doing a turbo swap to the borg warner sxe366 and the freeze plug that plugs the old mechanical fuel pump in the valley had to be removed well needless to say, it as well as the safety bolt I had attached to it fell into the motor, seperatly. I'm already getting the motor ready to be pulled but what are the odds that they made it to the oil pan or if they didn't any way to make them fall out?

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Ford 7.3L Power Stroke (1999-2003) :: Will Cluster From 2003 6.0L Work In 2002 Model?

I have a 2002 7.3L Screw 4x4. Will a 03/04 6.0L instrument cluster work in this truck? The 2 clusters appear identical. I put the 6.0 cluster in and the trans temp, and coolant temp gauge will not work. All the gauges sweep when it is powered on, but the coolant and trans temp lay flat, and the check gauge light is on. All other gauges and functions work. When I put my other cluster in, all gauges work fine. Is there a difference in the VSM, PCM, or the SCP communication?

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Ford 7.3L Power Stroke (1999-2003) :: Intermittent Electrical Voltage Readings?

My Volt gauge on the dash has started reading around 10V with the key on waiting on the GP's. Batteries read +/- 12.6V with a DVM in a static state, no key.

But, quickly as best as I could see the reading on the DS battery drop to around 10V with the key on, GP's cycling. Cranking drops down around 8Vish.

After starting the reading on the DS battery is back up to 10V. This lasts anywhere from 30 seconds to a few min. Then it jumps up to the expected 14.6V reading.

I cleaned up the battery terminals and clamps while doing my turbo,and all the connections are tight.

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Ford 7.3L Power Stroke (1999-2003) :: Motor Turned Over / Loading Up And Won't Start

I have a 2000 F350 with a 7.3 I have just set a brand new motor in this truck with everything in it new including the transmission injectors are 175/146 from Thoroughbred Diesel. The engine is Bored 40 over studded heads return regulator system as well as a pre pump filter and a javelin and Hutch mod on the tank. When we went to start this new motor the motor turned over and sounded like it was going to fire off pretty quick but instead I'm just getting white smoke and lots of it.

I failed to mention that the injectors are single shot vs. Split shot and then I did have the programmer Tuned to these injectors through thoroughbred there is no fuel in the oil no water in the oil no oil in the water everything seems to be good all the pressures seem to be good and at this point I am lost no one that I have found in the area, where to begin. Seems to me that this is a loading up issue and it seems to me that the only thing that could be causing this would be programming but I don't know.

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Ford 7.3L Power Stroke (1999-2003) :: Blower Motor Only Works On High?

I don't know if its a coincidence but it rained hard all weekend and went to work this morning to find out the blower motor only on 4(high). I checked the plug going into blower motor and it looks dry and clean. is there a common occurrence with this? What to look for?

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Ford 7.3L Power Stroke (1999-2003) :: 2001 - Won't Start When Motor Cold?

I have. 2001 excursion with a 7.3l deisel. 167100 miles

It runs great but if it sets over night when the motor is cold it will not start.

You have to plug the block heater in for about an hour or more for it to start.

To me it seems like glow plugs are not working? It had new glow plugs out in from the po.

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Ford 7.3L Power Stroke (1999-2003) :: Bower Motor Stop Working

For the past few months my bower motor will stop working. It could stop while I'm driving. Or not work when i start the truck, then start working while I'm driving down the road. When it was working it worked fine. It had the different fan speeds like it was supposed to. It would just not work at all, or work fine. Now it doesn't work at all. I checked all fuses, and swapped the relay for the windshield wiper relay that i know works and still nothing.

I unplugged the blower motor and put 12v to it and it didn't work so i thought i found the problem. Took out the blower motor put power to it again and it spun just fine. Plugged it back into the harness and it worked other than no low speed. Flipped the switch back and forth, then low speed worked, up to high, but no difference between speed 2-3. Put it all back together and it seemed like all the speeds were working fine. Day later, won't work at all again.

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Mazda :: After Motor Replacement Wiper Blade Stuck?

I have replaced the wiper motor and the wiper blades stop vertical on the wind shield. Readjusting the position of the wipers does not work. The wipers wipe the hood when that is done. I have done something wrong.

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Ford 7.3L Power Stroke (1999-2003) :: Steering Box Replacement?

Looks like a pia but nothing too crazy.I don't have a pitman arm puller, but can borrow one.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Won't Crank And Start - Electrical Malfunction?

I have a 2002 F-250 with a 7.3.

I have been having a no crank, no start issue off and on for a while. batteries are new, cables are new, connections are clean, and starter has been rebuilt and checked. I bought a "starter relay" which i thought was the top solenoid in this picture. I also replaced the lower solenoid in the picture. The bottom solenoid was replaced with what im sure is the correct replacement. The upper I think is wrong. It started but then shut down and will not restart. The upper solenoid also was very hot after it shut down.

Long story short what is the upper solenoid for? Im assuming its not the starter solenoid. If so where is the Starter solenoid on a 2002 7.3?

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Ford 7.3L Power Stroke (1999-2003) :: Total Intermittent Electrical Flicker / Failure

New ghost in the machine.

Pulled out of the driveway two days ago to go trailer a wrecked car home. Got about half a mile up the road, and my electrical system started flickering. Engine died, dash went nuts, everything is clicking on and off real fast. This went on for a minute or two, then stopped. After a little internal debate, I decided to continue on.

Ran fine for another mile or so. Hitched up the trailer and checked the lights, everything A-OK. Started rolling down the lane and the truck went dark. Engine shut down, no sign of electrical power anywhere. It was as if my batteries had been suddenly abducted by aliens. Truck stayed dark for about 5 - 10 seconds, then like a switch was thrown all the electric came back on. Dropped the trailer and drove back to the house without incident. Not towing a car like this.

Checked the battery connections. Looked really good and tight. Pulled and cleaned them anyways.

Pulled the fuse box out from under the dash and looked for water damage. Absolutely no sign of moisture or corrosion anywhere on the box or anything else under the dash.

Started the truck and turned every electrical item I could think of on. Truck sat and idled for 15 minutes without a hiccup. Voltage at the batteries was normal. I wiggled wires everywhere with no effect.

Decided to quit for the night. Got into the truck to move it to it's parking spot and POOF, all went dark again. Engine died, heater blower, radio, headlights, interior lights, all dark. About 5 seconds later, everything came back online.

No CEL. No other symptoms. She was either running perfectly or had no juice at all.

I drove it last night to the mechanic I use. 7 miles, bumps, potholes, stop and go traffic, no issues.

Just spoke with the mechanic. They can't reproduce the problem. I told him I can't reproduce it on demand either. I asked that they put it up on the rack and check all the ground points.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 - Cylinder Missing Until Motor Warms Up

My feed truck (2001 ext cab 4x4 7.3 198k) had a cold starting issue I fixed with new gp relay. Now I noticed when it gets down below 30 degrees it has a cylinder miss until motor warms up. I don't doubt injectors are in my future. I was wondering though if that is common for worn injectors or if maybe something else has gone haywire and how long can I run it like that before something else tears up? after about 7-10 min the miss goes away and I don't notice it. I would like to get through the winter before messing with it or having injectors put in it...

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Ford 7.3L Power Stroke (1999-2003) :: A/C Won't Work At Idle?

I have a 99 f350 and my a/c does not work at idle at highway rpm it blows cold. but once i let it sit and idle even on 1300rpm high idle it will now blow cold. it blows hot untill i rev it up aroung 2000rpm or drive down the road. I have charged the a/c system it has the proper about of refidgerant in it compressor gap is correct. Is it supposed to be like this? If not what are some things to check?

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