Ford 7.3L Power Stroke (1999-2003) :: A/C Won't Work At Idle?


May 16, 2012

I have a 99 f350 and my a/c does not work at idle at highway rpm it blows cold. but once i let it sit and idle even on 1300rpm high idle it will now blow cold. it blows hot untill i rev it up aroung 2000rpm or drive down the road. I have charged the a/c system it has the proper about of refidgerant in it compressor gap is correct. Is it supposed to be like this? If not what are some things to check?

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Ford 7.3L Power Stroke (1999-2003) :: High Idle Won't Work?

I have a 99 f350 and I can't get my truck to kick up the idle when it's cold out. There have been mornings in the negatives and still nothing. I replaced my egr tube and cleaned the exhaust pressure sensor. My exhaust back pressure valve opens and shuts while driving at slow speeds but not while at idle, but I don't know if that's related. I replaced the oil temp sensor with a ford motorcraft one. And I plugged my intake air temperature sensor into a buddy's truck with the same motor and his truck still idled up no problem.

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Ford 7.3L Power Stroke (1999-2003) :: Will Cluster From 2003 6.0L Work In 2002 Model?

I have a 2002 7.3L Screw 4x4. Will a 03/04 6.0L instrument cluster work in this truck? The 2 clusters appear identical. I put the 6.0 cluster in and the trans temp, and coolant temp gauge will not work. All the gauges sweep when it is powered on, but the coolant and trans temp lay flat, and the check gauge light is on. All other gauges and functions work. When I put my other cluster in, all gauges work fine. Is there a difference in the VSM, PCM, or the SCP communication?

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - 305-75-20 Tires Work On 4x4?

I want to put 305-75-20 on my stock f250 4x4 will they work?

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Ford 7.3L Power Stroke (1999-2003) :: 4WD Does Not Work / No Vacuum Leak Signs

In the past, I've had the common issues of vacuum leaks causing issues as evident from the defrost/ac and then finding busted vacuum lines. Changed out and everything fine for a few years. Now, i dont have 4wd but i dont have the tell tale vacuum leak signs. Also, even if i manually engage the hubs, still no 4wd.

I try to listen for the transfer case to engage when i switch from 2wd to 4wd, I think I hear it engaging, but to be honest the 7.3 makes so much racket Im not positive that Im hearing it, or at least not hearing it the way I "think" that i heard it in the past. I seem to recall a distinctive clunk when engaging, now its barely audible if at all. Now when I switch to 4-Low, there is the distinctive sound, and it does goes into low drive, just that its only 2wd-low, still no front wheel action.

I have never had any issues before other than the vacuum leaks, have never had reason to dig into the transfer case for any reason. The only time it has ever been touched was last summer when i had the BTS installed and all they did was remove and replace.

Do I finally need to either rebuild or replace my hubs? Is it possible not to have 4wd even with hubs manually engaged? Or is there an issue with the t-case? Or is there something else going on? I have access to a lift to attempt "driving" while all wheels off the ground, its just not mine and its a tight fit and a pain to get my truck on it.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Electric Malfunction - Dimmer Won't Work?

I just got a 02 f250 lariat 4x4. 7.3. the dimmer on the dash will not work. The light switch was falling apart any way so I replaced it with motor raft switch. Didn't fix it I checked the fuses for the dash and lights. Can't find anything. It does have an aftermarket CD player and those light work with switch. Also it has the mirrors with turn signals and run lights. Neither works power mirrors work fine but no lights. On either side.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 - Smooth Idle But No Power

I purchased a 2000 excursion with the 7.3 a couple of weeks ago. The guy said originally in the add that it need #2 and #8 injectors replaced. When I went and looked at it he had already replaced them and said the it still has no power and needed the remaining 6 replaced. I purchased it as it was a good deal thinking I should be able to get it fixed for worst case a set of injectors. BTW the engine has little to no blowby and starts easy and idles great.

The problem it it will not build any boost (has external boost gauge). Actually the gauge only shows vacuum. With the truck in park or neutral you can slowly rev the motor to 2500rpm and all seems fine but as soon as you break past 2500rpm it sound like it is missing and starts blowing white smoke. The smoke smells like when a diesel heater runs out of diesel. If you try and drive it it has NO power and will not move out of its own way and will eventually start like it is missing and blowing white smoke.

The previous owner replaced the following:

#2 injector
#8 injector
UVC gaskets
MAP Sensor
Wastegate solenoid sensor

The first thing I did was start looking at the no boost issue and pulled the turbo. I deleted the EBPV while i was there. Also the turbine wheel was in very bad shape so i replaced the turbine wheel, shaft, seals, bushings and installed a new compressor wheel 5+5 wheel off ebay. Reinstalled turbo and the symptoms are the same. I also replaced the clamps on the spider with Tbolt clamps instead of the worm gear styles and it psi tested all piping and intercooler to 30psi with no leaks. Also the up pipes have already been replaced with the bellowed style so there are no leaks and it has a 4" straight exhaust.

I have since ordered oring kits for the injectors and also ordered the fittings for the fuel bowl so i can check fuel pressure. it has a new air filter, oil filter, oil and fuel filter installed.

The ICP sensor has oil in the plug but if i unplug it the symptoms are still there.

I have also used a scanner and the ICP pressure is approx 500psi at idle and the duty cycle is about 11% at idle. Also the HPOP looks to be new as it is very clean compared to the surrounding parts and i have checked the HPOP reservoir and it is full to withing 1/2" from the threads.

2000 Excursion
7.3
205000 miles

I am assuming that the injectors are original other than #2 and #8.

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Ford 7.3L Power Stroke (1999-2003) :: After Wiper Motor Replacement Some Electrical System Won't Work?

I just replaced my Wiper motor last week and noticed something strange. For the last year or so when I turn on the key to start the truck, once in a while my radio, gauges, and other electricals such as windows wouldn't work for a bit, anywhere from a couple seconds to maybe as much as a couple minutes. Since my wiper motor was on the fritz, I pulled the fuse and the radio,gauges,ect. wouldn't work until the WTS light went out, then everything worked just fine, even after I started the truck and the glow plugs come back on.Since I replaced the motor everything works as soon as i turn the key. Coincidence? Or could one of the internal relays on the motor being stuck cause that?

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Ford 7.3L Power Stroke (1999-2003) :: Truck Starts And Runs But Throttle Doesn't Work

So I installed my chip today. It's got anti-theft, high idle, stock, 50, 75, 100 tunes.

With the chip installed the truck starts. In all tunes except "High Idle" it idles at about 1000... normally it would be like 500-600. High idle position works (1100-1200 RPM). Anti-theft position works - it kills the truck. The throttle does nothing when pressed no matter which position it is in. Stock, 50, 75 or 100.

I removed the chip and the truck runs fine. Did these guys send me one for an automatic? Or do I have the wrong computer in my truck? My computer code is DAC3 and the truck is a 2000 with a manual transmission.

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Ford 7.3L Power Stroke (1999-2003) :: Floor And Defrost Work But Dash Vents Not Working

The floor and defrost vents work. It just stays on defrost when you try to use the dash vents. The actuator seems to be working fine. I can watch the arm move through all the motions. and I cant find ANY vacuum leaks. Yes I looked at the hubs and under the hood. May be moving to alaska and kind of need my heater to work properly. . . .

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Ford 7.3L Power Stroke (1999-2003) :: Airbag Light On / Cruise Control And Horn Won't Work

Airbag light flashes on dash and then stays on. Cruise control and horn wont work. I cant find a blown fuse.

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Ford 7.3L Power Stroke (1999-2003) :: 2001- Rough Idle - Power Loss?

Dad has a 01 one ton with the 7.3 and isn't real tech savvy so I'm posting for him. He is the original owner and has been complaining recently about the lack of power. Particularly the upper end. He is having to downshift way more often and where he used to not have to. And we've both noticed a very noticeable shake at idle. Not a vibration but a true shake. He changes the oil every 5000 on the dot and I've gone and changed the air and fuel filter and ran hose and see foam and royal purple injector cleaner through it with no results. Truck is all stock with 225000 on it.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - CEL - Rough Idle - Loss Of Power?

I have a 2002 F-250 7.3, 159k on it. I bought it in March, ran AWESOME up till now. I was driving to work last week, check engine light came on, truck lost power and started idling rough. I have a buddy who works for a Ford dealer as a diesel mechanic, he came over with his scanner and laptop. #2,#4,#8 cylinders kept coming up saying possible problems are injectors, harness, rings.. He also did an electrical check, that all checked out. He told me to get injectors, so I got 4 injectors (yes I got the correct #8 injector), valve cover gasket, injector harness and 4 glow plugs.

The parts came last Friday, we did the job and it ran great. Drove it Friday night, Saturday, Sunday morning, no issues. Sunday afternoon we were on our way to a birthday party, truck started doing the exact same thing... Check engine light, rough idle, loss of power. After I got home from the party, my buddy came back over, put it on the scanner again, getting the same codes again. Deleted the codes, ran the tests again, same codes, deleted the codes, rant the tests again, same codes.

He said he is going to come by tomorrow with the box to check each individual cylinder.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F550 - Surge Off Idle / No Power

I have 01 F550 6spd 4x4. sounds rhythmic, smooth at idle but just over 1200 is a pattern surge but doesn't sound like one cylinder, cel is off, ICP and pigtail changed as it was leaking , no change. From what I've read duty on ICP and IPR should be about same % I've included the codes I've gotten, I have the epc disconnected right now as I thought it was a wastegate issue, checking the ICP plug next,anything I've missed? It had a cyl 8 contribution at idle which I hear is common? Will changing CPS work with that one? Think it's a grey one. There's no water in bowl I replaced filter, since replaced ICP, pigtail, and bleeding fuel bowl and new filter the codes are gone but still misses, will be checking uvch, injector buzz test showed no faults. Old diesel guy said to flood with Stanadyne fuel treat?

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F350 - Rough Idle / Lack Of Power

I have a 2002 F350 4wd with the 7.3. I was driving the truck and all of a sudden it was running like crap. the engine light was on. after a minute or so the engine light goes off and the truck is running fine. then again starts running like crap. I am close to the house so I limp it home. runs like crap.... will barley climb small hills. engine light is on. get home turn it off... next day... starts up and runs great for 10 - 15 min. engine light comes back on... runs like crap.... my neighbor says "It's the crank position sensor" I replace it.... runs great for a month.... now it's doing the same thing......

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Ford 7.3L Power Stroke (1999-2003) :: Power Breaking And Rough Idle When Stop At A Light

We have a 2002 7.3 f350 2wd this darn thing is now tripping me out. At first when ou start the truck its all good but when it warms up the idle is funky when you go to stop at a lite its like im power breaking and rough idle once stopped the idle is about between 800 and 900rpms at a stop really high idle but plenty of power on take off...

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Ford 7.3L Power Stroke (1999-2003) :: Idle Roughly - No Power - Got Codes P1280 And P1316?

Started my truck yesterday and drove about 1/4 of mile and all of a sudden I lost all power but was lucky enough to creep back home. Had a friend put it on a scanner and it spit out P1280 and P1316 codes. My truck will start and idle rough but has no throttle response and no power. I changed out the CPS and ICP and the problem still exists. I got an infrared thermometer and checked the heat coming off each manifold and the driver side was reading about 200 while the passenger side was reading about 75 while at idle. Pulled valve pan cover off the passenger side to check and see if the harness came loose and everything looked fine. So my question is do you think this could lead to a bad IDM?

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Ford 7.3L Power Stroke (1999-2003) :: Missing At Idle - Power Loss At 50 MPH - White Smoke From Tailpipe

My 02 excursion is missing at idle and jars the whole truck around going approx 50mph feels like good amount of power loss but still pushing 30psi boost, just got autoenginuity all injectors buzz fine on the test, contribution test show balance fault in cylinders 1&8, should I look for o-rings to be bad, uvch, cups cracked or what ----- turbo fine, hpop great condition, new IPR, new fuel pump and hutch mod, about. 250k miles on truck nothing else major showed up on ae.

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Ford 7.3L Power Stroke (1999-2003) :: Signal Light Will Not Work Occasionally While Making A Right Hand Turn

On the final stages of prepping my truck for sale. I noticed today that occasionally while making a right hand turn the signal light will not work when you put the lever in the locked position (no dashboard arrow to the right and no front/rear light). I can pull the stalk upward, but not lock it, and it always works correctly. I am thinking a bit of corrosion on a switch, but I thought I would check and see if others have run into this.

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Ford 7.3L Power Stroke (1999-2003) :: Waste Gate Supposed To Work At High RPMs / Boost?

I understand how the waste gate is supposed to work at high rpms / boost.

I believe that as long as I keep the max boost down, that I can run with the waste gate plugged in order to goose the power a little in the 2000-28000 RPM range. Since the truck is stock and there's no intention of running higher RPMs, it seems like plugging the waste gate is a good idea. I just want to make sure that I'm not missing something.

It appears that the wast gate also opens when at idle and possibly when you let off the throttle. Are these important functions of the waste gate as well?

Here's a chart showing waste gate operation...

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Ford 7.3L Power Stroke (1999-2003) :: Truck Sometimes Won't Go Into Idle

So for a while my truck sometimes and sometimes won't go into idle when I floor it and I've been trying to get the code and I finally got it it's tps high voltage so faulty tps??

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