Ford 7.3L Power Stroke (1999-2003) :: A/C At High Speed Makes Sound Like Blower Hitting?
Apr 6, 2016
When I turn on my fan for the AC or vent or heat, it works just fine on the first and second settings. When I move the fan speed to the third and last speed, I hear this sound that sounds like the blower fan is hitting something. I turn the speed back to the lower two settings and noise goes away. Sometimes I turn it back to the higher settings and the noise actually will go away but most of the time the noise is there.
I pulled the blower motor out yesterday and set it to where I can turn it on while out of the compartment and I didn't really notice a noise. I wonder if the noise is there but I am just not hearing it since it is not enclosed in the compartment? I also noticed there is a crack in the fan where it mounts to the shaft starting at the shaft and extending out one direction and also 180 degrees the other direction. Thoughts on if the motor is bad or just the fan? Or even something else that I may not be seeing?
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I don't know if its a coincidence but it rained hard all weekend and went to work this morning to find out the blower motor only on 4(high). I checked the plug going into blower motor and it looks dry and clean. is there a common occurrence with this? What to look for?
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I have a 2001 F350 Dually 7.3 w/260K miles. Hard starting, it has to be plugged in all the time. Occasionally/most of the time, blows white smoke at 50 to 60 mph or at high rpm. Replaced TPS and now runs totally different on starting, still hard to start but better throttle response on starting. Once started, I have to pedal it to keep it running, which seems to have little response as it would as if it was a direct throttle linkage attached to a carburetor...follow me? After a while, it will idle by itself. However, it still has flat spots when out of idle and at high rpm. Has gotten to the point that I can't trust to drive it.
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247,000 miles on '98 Toyota Camry as of last summer, car owed us nothing. Suddenly lost oil a month after regular oil change, ruined engine. Mechanic found used engine from totaled car (w/ approx 65,000 miles). Current problems:
1. speedometer/odometer not working,
2. heater/blower stopped working this week, blower makes a LOUD, HIGH FREQUENCY sound, sort of like a siren.
Was hoping to get another 2 years from her considering recent cash outlay. The mechanic couldn't figure out issue #1, and he hasn't looked at it since #2 started this week. I guess we can live w/ issue #1, but #2 has to be fixed ...
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I just noticed today while driving to lunch today that at lower speed and tons I can here an intermittent hissing sound. But as I speed up and build boost it goes away. Not sure what could be causing this sound. it sounds like it could be some sort of pressure leak or exhaust leak I have no clue...
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Towing a 5th wheel at about 10,000 lbs total. Towards the end of out 9 hour trip home and going upgrade the truck begins to loos power and the engine starts making some bad sounds. Although its hard to hear it starts about 45 seconds in and continues later when going uphill. the truck also made a very high pitched squealing/scraping sound (not a belt) like it may have been coming from the turbo. Oil temp was about 220, trans temp at 170 at the time of the event.
Truck has 216k, stock, upgraded trans cooler, original fuel pump.
Here is the video : YouTube.....
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I just wrapped up a full day's worth of tear down/reassembly chasing an oil leak at the turbo pedestal. while I had the turbo out I replaced the pedestal with a non-ebpv pedestal and replaced the outlet with a high flow outlet. I also removed the stock exhaust and replaced it with a 4" Turbo Back from MRPB. Once I got everything put back together I hit the highway to check out the new exhaust.
To my horror I started to hear a high pitched airhorn-like sound while accelerating. It sounds a lot like an old police siren... I'm wondering if this sounds like a turbo or simply a boost leak. I obviously had everything taken apart so a boost leak seems likely (still original boots with 191,000 miles). I've ordered new boots from RiffRaff but wanted to make sure it didn't sound like an exploding turbo and that I could safely drive it until I can fix the old boots.
Take a look (listen) at the video : [URL] ....
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I went to check out a '03 7.3 SD the other day. It didn't seem to have a lot of surge when I accelerated to freeway speeds. Kind of lazy feeling. Didn't smoke out the back though. It did have a front end clunking sound going over the parking lot speed bumps. I opened the oil fill cap while it was idling and it blew a plume of vapor/oil about 9' high like a steam engine puffing. Held my hand over it and got a oil wet palm after just a few seconds. I'm hesitant to drop any $$ on it.
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My 2002 Super Duty blower makes a gargling sound when I turn it past the lowest level. Why?
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What would cause me to lose accelerator pedal function after hitting a bump? The engine remains on, the CEL comes on and after a few seconds or shifting into neutral and back into drive I regain the accelerator again and the CEL goes out
The truck shows no codes. It is if some connection makes/breaks intermittently when I hit a rough pavement. Also, she sometimes won't shift in reverse. Could it be related?
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About 4-5 weeks ago my 2002 F-250 7.3 just died with no warning after coming off the highway and since then it hesitates/dies when hitting a bump or while applying pedal with the A/C on. The code that keeps popping up is the P0344 "CPS" and the code for back pressure sensor... I have replaced the CPS twice "making sure the 1st one was not bad", the back pressure sensor and the tube the goes the manifold, and fuel filter and still having problems... I didn't know if there could be a fuel pump issue or something else?
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Coming home from the shore and turned of the air but not blower. No speeds at all. Fiddled with it until I got to a rest stop. KOEO, tapping the blower did nothing and swapping relays did nothing. 40 amp fuse and inside #22 ok. Had some time last week and discovered that power to blower was intermittent. Pulled the resistor pack plug and it was partially melted and upon removal of resistor pack I could see it was toast. Replaced that and pigtail and still got intermittent blower and intermittent voltage at blower connector.
Days go by with only a chance of it working but noticed it turned on more when I started the truck with the blower motor switch turned on. Maybe bad contacts somewhere or maybe loose connector in harness I thought. I had been meaning to replace some burned out cluster bulbs with new LED's, so I bought a motor switch and did both items. Left the front dash part off because nothing changed as far as the blower was concerned.
I downloaded the schematic to end the frustration and see the power going into Mode Selector switch, black/yellow. My test probe gets nothing through insulation with KOEO. Pulling the connector and probing the contact of the blk wire and I get blower all speeds but no light glowing from test probe as if I just grounding it. I have to add that 1/2 the time I got not blower and 1/2 the time I did, so It was intermittent there as well. Doing this again several times while restarting the key to run and still the same until after about 8 times, I finally get a light on the probe, probing the wire while its connected and I get it now with it disconnected and all seems ok. I have blower each time for the last dozen restarts and I cant make any sense of it.
I just have a feeling this good heat isn't going to last. Should I replace the Mode Selector Switch? It seems the relay coil wasn't energizing but now it is. Last week I shot the relay seat with contact cleaner and replaced it with new napa one out of frustration.
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I've been trying to track down a lack of power with my 7.3 for a few months now. I've had the truck for 8 years and there's just something off with it lately. When warm under a light load, such as accelerating while cruising at 40mph or going up a light hill at 30mph+, around 1100 to 1400rpm, there's just a distinct lack of power.
The engine starts lugging and the injector or valve noise increases dramatically until I push the throttle down far enough (60%+) for the transmission to downshift. Once it downshifts the engine sounds normal and takes off like it should.
At higher RPMs, it's seems to run okay, but it feels a bit down on power there. Otherwise, it starts great, idles pretty well with a slight miss, and no smoke that I've been able to see.
When it's dead cold in the morning, it seems to run better than any other time of the day.
I don't have any trouble codes other than a disconnected EPBV. One morning I did get P1670 when the engine nearly died when coming to a stop. I'm chalking that one up as a fluke due to a broken valve cover harness connector tab.
The truck has 170k miles and is mostly stock: AFE intake, 4" exhaust, and no muffler. It has an old Edge Evo programmer (yeah, yeah) that I removed a while back. I going to put it back on so I can monitor my EGTs.
The ICP, IPR%, and boost are all within spec. Buzz test sounds fine. CCT says #8 is bad with the grey CPS. Here's a datalog of a full throttle 70mph run.
[URL] ......
Recently I've decided to fix known problems:
HPOP line leak to the driver side bank
All Injector O-rings (black diesel in fuel bowl, suspicious oil consumption)
Replaced leaking intercooler couplers
EBP tube clogged, causing 0 boost sporadically, bypassed it by teeing into MAP sensor hose.
Various cam position sensors: grey (B), new dark blue (C)
Replaced leaking ICP sensor with generic sensor 6 months ago and unfortunately can't find original to test with. 2900psi without a tune seems a bit high, but reads consistently otherwise.
New fuel pump
Added service port to fuel bowl and measured 60-64psi at idle
Some things I have left to try:
Measure fuel pressure under load
Try out a parts store CPS I forgot I had.
Ziptie/secure broken valve cover harness connectors
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I drive a new to me 2005 F350, he has a 2001 F350. While we were talking he said he didn't think his pickup had the power it should have. He pulls a 5th wheel camper that weighs around 8000 pounds fully loaded. He said it takes a couple of miles to get to 55 mph, and it is hard to hold the speed. It doesn't have the power it did when he first got it last year. He was told that a diesel is slow getting started. He rode with me in mine, when I dropped it about half throttle to pass a slow car he said he could tell mine had way more power.
His check engine light is not on, it starts good both when hot and when cold. It runs smooth, no miss as far as I can tell listening to it. What are some common issues that could cause this? He did just change the oil and fuel filters, not sure about the air filter. He said the power loss came before he serviced the engine, and did not improve after the fuel filter change. Where to start? He was also told to check the filter inside of his fuel tank, so he is getting ready to drop his tank.
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My high pressure power steering hose just blew at the "B" nut at the pump. Meaning, the fitting is still in the pump but the line is out. Do I need to replace the whole line or is there a retainer I can swap out?
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I just replaced my 3rd HP power steering line last night( 3rd in 300K, always blows the same point....fitting comes apart where it attaches to the pump.
I'll start, mine have gone about 100K plus or minus 10K, almost thinking about making it a 100K maintenance item.
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Pulled our 5th Wheel up to a campsite we like in the Eastern Sierra, have pulled this trailer there several times before. This trip it felt way down on power and the EGT's were getting up there, I saw 1320 and it would have gone higher if I hadn't backed out of it. It had good boost 24psi averaged 17 to 20 on the steep long pulls. We came home today without the trailer and it ran just fine except once when I really nailed it the emission system light came on and stayed on solid till I turned the key off and on. What is the Emission System light telling me? It ran just fine when the light was on and all indications on the Scangage were good as well a on the Boost, Egt and fuel pressure gauge.
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When I'm driving at highway speed and press the accelerator after coasting a bit, the engine stumbles then picks up and accelerates. The fuel bowl assembly is brand new as of 5 months ago, and I drained of any water last month when I changed oil. Truck is stock with 350k miles.
Apart from this issue, it runs well and idles smoothly. Injectors are healthy per a buzz test a powerstroke mechanic performed last year. What could cause the stumble off idle?
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Truck (02' , 7.3 ) has check engine light and since I'm on vacation don't have access to my Autoenginuity diagnostic software, so looks like I'll have to go a auto parts outlet to get the code read.
But.... before I do I wanted to get some input from y'all. Basically what happens is the idle goes up while in gear and when I put it in neutral, idle goes back down to normal. In addition I noticed (yesterday) somewhat of a lope or stumble at idle while in gear. No stalling and no effect to fuel mileage.
Since I'm away and away from my tools I'm somewhat limited. Certainly once I get the code I'll know more.
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What is the speed you have to be driving before the airbag will pop off in the event of a frontal collision? just wondering.
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Having issues with their mirrors folding in? One of mine makes a popping sound and will not fold in or out. I can hear the motor running, sounds like a gear is out of alignment. Have tried to reposition manually with no luck. Is there a rebuild kit for the internals or will I need the entire mirror assembly?
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