I am looking for a how to vid or resource on doing the job right. I purchased the complete replacement master cylinder from Napa. 2002 7.3 Powerstroke
View 3 RepliesI tried to replace my brake master cylinder today but wasn't able to because of a plug
It's the black plug on the drivers side, the connector is upside down so I can't see how to unplug it I tried for an hour then got too frustrated I had to come inside
My Haynes manual says "unplug" obviously
I'm getting ready to swap my clutch and got to looking at the slave cylinder. I read somewhere that you have to rotate and twist it to get it out? Or something else? Also after reinstalling how do you get the slave plastic piece cut that holds the rod in? Or do you just push the clutch?
View 4 RepliesI have a 2002 Accord with about 130k miles on it and the brakes don't have nearly the power that they used to. The pads and rotors are due for replacement but even then, the system is pretty weak. Would replacing the master cylinder? What about simply replacing the brake fluid (I doubt it has ever been changed)? And/or the calipers? The car is in great condition and I really like it so I don't mind investing some time and money to get more years out of it.
View 10 RepliesI'm in the process of replacing the clutch master cylinder in my 99 F250 7.3L. I've got the kit that includes all the components already pressurized in a complete assy. Anyway, I know that in order to remove the clutch pedal component, (the part that stick's thru the firewall) your supposed to be able to rotate it about 45deg and it should pull free from the piston attached to the clutch pedal. But, what happens when it will not come free? I've already got a new replacement kit and I can see where that stainless rod inserts into the plastic component, but I can't seem to get the one on my truck to release?
View 1 RepliesI have changed the clutch master cylinder on my '03 Honda Accord (6 cyl.) six times in the past 12 months. Either the o ring seal blows out or the bolts holding the plate down breaks off. I bleed the clutch of bubbles until the oil runs through also. What am I doing wrong?, I'm about to send this car packing.
View 9 Repliesll, I changed out the master cylinder on my 2002 F-150, disk brakes front and back w/ ABS. Bleed all the air out and bench bleed the master cylinder. I have good pedal but the brake light will not go out.
View 6 RepliesSo I did a cylinder contribution test and a buzz test today. It buzzed evenly on all cylinders. Then when I did the cylinder contribution test I got these codes,
P0269 cylinder 4 contribution balance
P0284 cylinder 8 contribution balance
It has been running a little rough lately but not smoking. Seems to be chattering more than it was too. I did the FRx, HPx, CVDs and banjo bolt mods about 500 miles ago and it was a lot quieter and ran better. Just recently started running rough and a little louder. Could these injectors be bad? I did new injector O-rings about 800 miles ago. I ran the test with the engine cold and with it warmed up and got the codes both times. It seems to have a little bit of throttle flutter when holding it about half throttle while driving.
As far as I know the injectors haven't been replaced and they have 186K miles on them.
2001 F-350 Lariat Dually Supercab 6-spd manual 7.3 Powerstroke Turbo Diesel 186,000 miles....
2007 F350... I noticed I have a small power steering leak where the master cylinder bolts onto the hydroboost. Is there a o-ring or seal between the two? or do I have to replace the hydroboost? Been looking online for a schematic but can't seem to find one.
View 13 RepliesIm replacing hydroboost and master cylinder and I cannot for the life of me get the master cylinder pushrod (which must be reused) out of the hydroboost unit. There is a spring, retainer and pushrod that I cannot get to release. I know it has to be very simple, I just cannot see how it releases.
View 2 RepliesStopped after a hard pull and noticed I had coolant dripping off the front sensor on the Brake Master cylinder. Coolant level was down in the Degas bottle. Searched everywhere for the source of the leak, and couldn't see anything. Today the drip had stopped, but when I squeezed the rear heater return hose under the Degas bottle it appeared to have a wet spot form.
I'm thinking I have a very tiny pin hole, and plan on pressurizing the system to see if I can determine for sure this is where it is. Before I do though, where this high pressure leak might be coming from? Degas bottle and cap is less than a year old. Doesn't appear to be any signs of leaks around the clamps. That rear heater hose.
Is there a way to repair an individual switch on the drivers master window switches, or do I I have to replace entire 4 switch and window lock set?
View 8 RepliesI have a 88 ranger supercab 2.9l 4x4 with the fm146 trans and recently I have had a problem with my clutch master cylinder rod falling off my clutch pedal. I bought the new bushing and put it on and it was fine until yesterday. It wants to keep coming off. Is there a clip of some sort to hold it on or no. I looked at a few at the salvage yard and they did not have a clip just the bushing. So what do I do?
View 1 RepliesI spent the day with a buddy working on his 91 ranger 4 cylinder 2WD truck because the clutch master cylinder shaft that connects to the pedal bent. We took the old part out and replaced it, but now we are having problems with the little pin that holds the line from the slave cylinder to the master cylinder in place. For some reason, even though the line is securely in position and wont budge with the pin in, it still leaks so we are unable to bleed the clutch.
I have looked all around the internet, including this site and wasn't able to come up with any explanation as to why the line is leaking, perhaps it is because the line isn't pushed in far enough, but like I said, it is securely in place and I wasn't able to push it in farther before forcing the pin into place. My buddy and I spent about 9 hours working on his truck today, including probably 3 or 4 just on trying to stop the leak.
im in the process of replacing the injector cups and i knew this would happen since the whole process went way to easy up until this part. I am using Clays remover kit and it will not remove the cup. I do it according to the book and it just keeps popping out of the cup when i try to remove
View 14 RepliesThe next thing on my list of things to replace on my truck is the steering box. I have dealt with a lot of play on my steering for quite a while. I recently replaced the the ball joints and that worked but I think the box is just worn out. I have read all the great review on Redhead boxes but I just can't afford it now. What else is out there? Is our oem box a motorcraft or something else?
View 6 RepliesMy Ranger had been shifting hard for quite awhile. I recently opted to go ahead and replace the clutch, throwout bearing, had the flywheel turned and replaced the pressure plate.
This just seemed to make the problem slightly worse. I thought it was possible that my master cylinder needed to be replaced (the slave was replaced two years ago and didn't appear to be leaking when I had the tranny off). I replaced the master cylinder and now the clutch won't disengage at all. I've spent several days trying different things to bleed the clutch, and I just can't get it to bleed. I took it back off and bench bled it, then put it back on and bled through the whole system. This isn't working. I've tried numerous suggestions-jacking up the back end of the truck, jacking up the drivers side of the truck, I even bought a vaccuum bleeder and used it for 2 hours just having an assistant fill up the reservoir while I sucked fluid out the bleeder valve. The best I could ever get was some resistance on the pedal, but not enough to push the disc away from the flywheel.
I took the pickup to Ford, they said they bled it and charged me 90 bucks and still couldn't get the clutch to release
I have an 01 F-250 Powerstroke. It has been shaking terribly at around 1500 rpms and shutters while holding the brake and increasing engine speed. I took it to the dealer and they told me that my #1 injector is bad. I decided to check around a little bit. I found a diesel service dealer that has brand new injectors. (Not rebuilts). Anyway I would like to attempt to install this injector myself.
1. Which injector is #1? (I've done a lot of mechanic work but not a whole lot on engines.)
2. What do you do with the fuel and oil that get into the cylinder? Do you have to get it sucked out?
3. Anything else that is crucial? What do you have to torque the injector bolt to?
My 1999 F-350 7.3 is leaking from the turbo pedestool o-rings, from what my mechanic tells me. I would like to do this myself as it does not seem overly hard. This is my first diesel truck and am not quit sure how to do it. Looking for instructions or pointers on the process? I am a decent mechanic, but just have no clue on diesel engines and hoping to learn.
View 7 RepliesI need to replace the needle bearing in one of my hubs. I was wondering if the bearing needs pressed in or can it be hammered in with a large socket and a hammer?
View 2 RepliesI am doing some maintenance and trying to replace my EBP tube and sensor. I luckily have the dual alternator package, so getting the tube in and out has been a pain to say the least. I can't for the life of me get the tube back into place. As always, a 20 minute job is taking me 2 days.
View 14 Replies