Ford 7.3L Power Stroke (1999-2003) :: 2002 - Phone Charger Melted And Smoke Started Coming Through The Vents?
May 29, 2016
Truck is a 02' F350 xlt crew cab, 7.3l, 4x4, 4R100, manual transfer case, 125,000 miles.
So me and the family were pulling out of the driveway tonight and electrical smoke starts blowing out the vents. My wife had just plugged a cheap USB charger into the auxiliary outlet above the cup holders for only 30 seconds. I immediately pulled back into the driveway, yanked the charger out, and found it had melted a hole in the side of it. No smoke had come from the charger or the outlet. The outlet looked fine and wasn't hot to the touch. I pulled the dash off real fast and started grabbing wires, feeling for anything that was hot or melting. I couldn't find anything.
I pulled the cover off under the steering wheel and couldn't find anything. I never turned the truck off while I was looking. After a few minutes, I noticed that the cover over the fuse panel was warm. Pulled the cover off and felt every fuse end and they were all cool to the touch. The relays in the middle were all pretty warm(almost hot to where I couldn't touch them). I was still faintly smelling the burnt smell and I couldn't tell if it was just stuck in my nose. I disconnected the batteries and we had to switch cars(heading to a bbq).
So I just got home and I'm going to start looking for any obvious signs first. What could be going on at the panel? So far, everything is still working. I haven't found any blown fuses.
View 7 Replies
Advertisement
Having trouble with motor, driving home one day heard a noise under the hood. Then a lot of grey smoke started coming out of exhaust. Got the truck hauled home notice fuel was coming out at the number 7 cylinder at exhaust port. Thought it might be the injector just put rebuilt ones in, thought I might have received a bad one. I switch the number 7 injector with the number 3 injector. Did not make a difference still have fuel leaking out of exhaust manifold at the number 7 cylinder and a lot of grey smoke coming out of exhaust. Not sure where to start looking next? Could it be the injector cup is the problem?
View 14 Replies
01 7.3 247k.
Yesterday went to get on the freeway I looked back and saw a cloud of what looked like blue smoke. I'm in northern Utah and it's cold but the truck runs fine, I haven't noticed any change in performance. Turbo still builds boost. I pulled the fuel filter cap last night to check fuel color and it was clean.
I do have the CCV mod done. I also pulled to IC Pipe off the turbo and there was a little oil in there but not much, should there be any at all with the CCV mod? Where to start.
View 14 Replies
I noticed a couple weeks ago after starting the truck and turning on the a/c that nothing was coming out of the vents. I found it odd when after driving a few miles the a/c kicked in and started blowing cold air. Today I needed to put on the defrost and same thing, nothing came out of the vents. I drove around for a while hoping it would kick in just like the a/c did but nothing. I did check the fuses and relay. When you turn the control either to heat or a/c you can hear a clicking sound under the hood. It's trying to engage but nothing is coming out of the vents.
View 12 Replies
I have a 7.3 that's running rough. Started it the other day it ran alright but started blowing white smoke. Bought a oil and fuel additive i was going to run through it. Came a few days later, it stated up and was real loud and sounding like it was loping. It blew a good amount of white smoke, but it just smelt like real heavy diesel. Now i can only turn it over and it won't start.
View 2 Replies
Recently since the weather has been cold. between 0-30 degrees or so. My 2002 7.3 with 161k on it is smoking a decent amount i think. far more than i ever remember it smoking thats for sure! anyways its a combination of blue and white smoke and it doesnt last long when the truck starts maybe 1 minute and the smoke stops.
But I also notice when i rev the truck maybe around 1200 rpms the engine shakes very bad. so i was thinking maybe a glow plug went bad making the engine seem like its missing. but even when its warm i rev it up to 1200 and i still feel the engine shake slightly. Maybe im just being picky when its warm? I need to test the glow plugs and go from there but i want opinions about that issue. the truck sits for 4 hour periods and every time i start it i have smoke. I will pay attention tomorrow morning if it smokes after being plugged in all night and post my findings.
My other issue and this typically happens when its below 20. sometimes i will go to accelerate after coming to a complete stop and the truck kinda has a very weak rev to it then just takes off like the tps took a break on me. sometimes i have had it jerk the truck when the throttle catches and other times it creeps at first then takes off like a boost of power.
lastly and this little issue happens most noticeable at 35 mph. i feel a surging im thinking this is related to the tps but i put the truck on cruise control and i still feel the surging. maybe this ties into my second issue? bad TC? ive plugged in my scanner and the only thing jumping out at me is the icp hunts about 100 psi or more at idle. i plan on doing a WOT test on the HPOP, ICP and IPR tomorrow and see if maybe this is just a weak hpop causing my issues.
Repairs i have done:
new 8th injector and all new injector seals about 25k miles ago.
new ipr
new icp
have CCV mod done and 4 inch turbo back exhaust
new map sensor
cleaned out the EBP sensor and tube but that was probably 40 or 50k ago now.
gray cps and i cant remember when i put that on.
gutted the EBPV
bellowed up pipes
no tunes the truck is factory as far as that goes.
View 11 Replies
Just happened today right after I bought diesel. thought it may be water in fuel but after researching wondering if it is injector, etc. It starts every time knocks real bad sometimes for a minute, but clears up to idle ok. During idle no smoke, slightest acceleration however produces white smoke harder I accelerate more it plumes and it smells like diesel in the air.
Cannot get past 15 or so mph till switching into 2nd gear then 25mph max. Had to drive 4 miles like this I can say it cleared up and drove 1/2 mile until I had to stop at a traffic light then going from idle to acceleration again ran bad rest of way home another 2 miles.
A few years ago I did have a rough idle and accel. similar and it ended up being the broke pick-up/sending unit in tank (but of course that was when you get to around 1/4 tank of fuel and didn't run bad above that much fuel in tank), plus there was almost or more than a gallon of water in tank. I have done the mod for the fuel pickup with hoses, filter canister, etc. but wondered at first today if I had gotten bad gas or water in the tank again. Not sure how that much water got in the tank to begin with but that was bout 5 or 6 years ago.
Truck has over 200k miles and Ive had it for 11 years. In the morning will check the ICP sensor by unplugging look at fuel filter bowl, etc. A question I have is: Is water heavier than diesel, would it run thru my line first? thinking diesel is heavier than gas because of oil content....
View 2 Replies
I would I have a 01 7.3 e350 with 111k miles. I drove the van a couple of days ago.it sat for 2 days and now it wont go past 30mph.the van shakes crazy and went when i hit the petal no power with smoke coming out the tail pipe sometimes. When I shut the van off and restart it to drive it,it sounds better. I changed the fuel filter with motorcraft and changed the oil. Here is the kicker. It ran good after I changed the fuel filter the whole day and now its 4th of july and I went to get some drinks and it happened again.
View 11 Replies
Moving my worldly goods from California to Oklahoma in a rented 26' box truck with my wife following in our '02 F350 loaded to the gills with my lathe, mill, air compressor, weld and assorted machinery. Just west of Deming NM it started to blow lots of white smoke and down on power. Some rattling noises from the engine when throttled up & won't reach 3000RPM.
Had it towed to an impound yard for storage. Plan on sending a flat bed to pick it up when we get to Tulsa.
Any experience with a tilt back trailer capable of loading & transporting this truck that weighs around 17,000 pounds? My plan is to continue on to Tulsa & make arrangements from there.
View 14 Replies
I didn't notice anything until I was towing yesterday and tried to pass a car to get onto the offramp.
Anyway, I went to floor it so I could get around and, in my mirror, I could see a decent bit of grey smoke coming out. What could it be?
It doesn't smoke at all on startup and runs smooth right away.
View 7 Replies
my 2002 7.3 with 370k just started to puff a small cloud of white smoke on start up. i realize this is normal during cold months but it is currently 102* in Texas. it will do it on the first start up of the day or if i start it immediately after shutting it off at full operating temps and when i do get a smell of the white cloud it has a oil smell but this only lasts while the cloud is dispersing all of that only lasts about 2-3 seconds no loss of power good boost pressure when driving no rough idle at all nothing acting any different other than the cloud and the quick smell of oil...
View 14 Replies
7.3 auto, starts and idles OKAY, drives fine if you have a light foot but trying to go faster than 50mph or more than 2000 rpm and the whole thing has an anxiety attack. Starts sputtering and popping, lots of grey smoke when it runs rough rough, let off the throttle and it MIGHT behave nicely again.
New lift pump, cleaned the pickup tube, fuel bowl fills nice and fast, just had my edge attitude juice tuner removed since it was causing similar issues that went away for the last 2 months, changed my IPR and CPS (had a mechanic test everything when the tuner was taken out, all injectors buzzed good, sensors good)
When this first happened after the initial problem with the tuner was resolved, it did throw the CEL, but I have since been able to get it to come back on, and my buddies OBD2 scanner wasn't even registering my truck when I hooked up... Dare I say PCM is to blame?
View 14 Replies
Got a 2002 7.3 F-350 with 300,000 miles and for the last couple of years I've been getting blue smoke on cold morning start ups and its been gradually getting worse, it clears up after about 30 seconds and all is normal,No loss of performance, Oil consumption is minor, however I hate a vehicle that blue smokes, I'm guessing my issue is valve seals are worn, I was wondering if it is possible to replace the seals while the heads are on the engine? and was also wondering how much time it would take to fix? as i would have to have it professionally done. I know its hard to guess a time frame and everyone is different. Sounds like textbook valve seals to me but is there anything else I should check first?
View 14 Replies
My beloved excursion is 300 miles away from me in a no start condition. Vehicle has 270K miles. Very well cared for. No issues to date since purchase 5 years ago. Went to back up and the vehicle starting Caming like it had a big cam in it. went from reverse to drive and problem went away. Drove vehicle for 2 more weeks without issue. Then all of a sudden it dies. Restart driver on down the road 1/4 mile, dies again. Restart, make 45 mile drive home vehicle is low on power will hardly pull a grade but I got to my friends house. Went to start vehicle next day and no start. Puff white smoke while trying to start. It hits every once in awhile but wont run.
The vehicle is throwing NO CODES other than an open glow plug on 1&8 which it has for sometime now. I have changed, fuel filter, fuel pump, CPS(genuine ford), IPR and IPS. No real changes still wont start. I disconnected the IPS and it started but it sounded like it was only running on a couple of cylinders. It would not accept throttle. The local Forddealer does not have a Ford diesel tech. Ive called a couple of diesel shops and I hear could be a bad HPOP, or bad ECM or a bad IDM but without seeing it. I am at my wits end with this thing. I am an electronic engineer by background. So I have a good sense of the process. I have checked all fuses, relays, etc. I will say I did have one issue with it a year ago where the UVC problem popped up but the dealer fixed it and it has been fine ever since.
View 14 Replies
I have posted a pic of a smoke issue I am having while pulling.
I just pulled a 10,000 lb trailer up a few 7% grades at 8-10,000 ft and the best I could do was 40-45 mph at 6mpg. Every hill would set a P1211 and when the truck downshifted to 3rd the smoke would go away for the most part.
Truck is 100% stock and pulls the same as my F350 with 3.73 gears but smokes a lot more.
The smoke is kind of annoying and performance seems sluggish especially given the 4.88 gearing. Where to start?
Has new ipr, hpop, icp, fuel filter, air filter, fresh 5w40 mobil 1.
View 14 Replies
I have a 2003 Superduty with 193k miles that is bone stock. I sold the truck to a friend and when he decided to not pay the remaining balance on the truck, I took back ownership. The truck was having heating issues and it set at a mechanic shop for nearly 2 years waiting for a diagnosis on the heating issue. Fast forward to the present and I now have the truck at my home. Heating issue was the radiator but this is no longer a concern. When I went to pick up the truck from the mechanic, the truck started fine. Every other day for the last 4-5 weeks I would start the truck with no problems.
I get the truck tagged and start driving it on a daily basis. I've put several hundred miles on it but the more I drive it, the less it wants to start. Now it's to a point where it only cranks but won't start. I can take a gas rag and hold it in the intake and eventually it will start. Once it's running, it runs great and has no issues starting. But once it sets for 3-4 hours, it won't start without some sort of assistance.
While trying to find the issue, I've found and repaired 2 fuel leaks and in the process I replaced fuel filter, air filter, replaced glow plug relay, replaced batteries, replaced CPS. Fuel pump is working fine. I've tried the ICP test and doesn't make a difference.
The glow plug light or WTS light works so don't think its the GP. The CES light was on. Had it scanned and it was the air bag sensor so no support from the CES.
While I was working on it yesterday and after cranking on it for 5-10 minutes, it would act like it was going to start and black smoke would be coming out from the exhaust. I let it set to cool the starter it fired up like it had no issues.
View 14 Replies
I have a 2001 F-350 w/7.3. There was excessive smoke coming from the exhaust. So the first thing I did was to pull the glow plugs to see what they looked like. and while having them out I cranked the engine over. Upon doing so I noticed 1 cylinder putting fuel out of the hole. Meaning it was like you could put your hand about 6 inches above the hole and your hand would be wet from fuel. None of the other cylinders was like that. So what I did was pull the injector from the cylinder next to it and put it in to see if it was the injector failing. But it was still doing the same thing. What would cause this??
View 3 Replies
I have a 02 f250 4x4 7.3l.... I drove it all weekend and no problems. It sat till yesterday I got in it to go to church. It started up and had a little miss was around 60 f. Then the od light started flashing. Not in any code just constant flash. I was parked down in my drive way. It idled fine but acted like it wouldn't take fuel. So looked around and found the hose on the map sensor was broke.
So today I fixed the hose. Checked the oil level and battery connections. Still running weird and flashing od light. I got under the hood and wiggled plugs I unplugged the ice. It revved up then back down and started running smoothly. Got in it and it backed out of the drive way. It ran and drove fine. What I need to know is why??? The ice is a new one from Ford.
View 11 Replies
I just came back from a 200 mile trip and parked my truck. Next day, got in the truck and turned the key.... it turned over and white smoke coming out the tail pipe. After doing some research(you tube),I ruled out cps sensor because it was showing low rpms on tach. Replaced glow plug relay and still have same issue.. what else to look at that I can do without getting it towed. Hunting season coming soon and I need the beast.
View 14 Replies
Coming home from the shore and turned of the air but not blower. No speeds at all. Fiddled with it until I got to a rest stop. KOEO, tapping the blower did nothing and swapping relays did nothing. 40 amp fuse and inside #22 ok. Had some time last week and discovered that power to blower was intermittent. Pulled the resistor pack plug and it was partially melted and upon removal of resistor pack I could see it was toast. Replaced that and pigtail and still got intermittent blower and intermittent voltage at blower connector.
Days go by with only a chance of it working but noticed it turned on more when I started the truck with the blower motor switch turned on. Maybe bad contacts somewhere or maybe loose connector in harness I thought. I had been meaning to replace some burned out cluster bulbs with new LED's, so I bought a motor switch and did both items. Left the front dash part off because nothing changed as far as the blower was concerned.
I downloaded the schematic to end the frustration and see the power going into Mode Selector switch, black/yellow. My test probe gets nothing through insulation with KOEO. Pulling the connector and probing the contact of the blk wire and I get blower all speeds but no light glowing from test probe as if I just grounding it. I have to add that 1/2 the time I got not blower and 1/2 the time I did, so It was intermittent there as well. Doing this again several times while restarting the key to run and still the same until after about 8 times, I finally get a light on the probe, probing the wire while its connected and I get it now with it disconnected and all seems ok. I have blower each time for the last dozen restarts and I cant make any sense of it.
I just have a feeling this good heat isn't going to last. Should I replace the Mode Selector Switch? It seems the relay coil wasn't energizing but now it is. Last week I shot the relay seat with contact cleaner and replaced it with new napa one out of frustration.
View 3 Replies
Recently I have had many problems with my 2000 7.3l .... The one I cant get rid of is the p1316 code. I have changed out the uvc harness and gasket with new ones, then removed valve cover's to double check connections again and they are fine. I am getting white smoke and the truck misses. I do not have a advanced reader for the codes just using my edge programmer. I have also disconnected the battery and cleared the code but it comes right back.
View 14 Replies
