Ford 7.3L Power Stroke (1999-2003) :: 2002 Not Starting When Hot / Cranks But Won't Fire
May 6, 2011
2002 7.3 Power Stroke... I bought the truck about 4 months ago and I absolutely love it but over the last few weeks is has been acting funny at times, it doesn't do it all the time but it has been getting progressively worse, ill drive the truck all day and no problems when I shut it off and go to start it again it just cranks but won't fire.
* Batteries are charged and in good condition, oil is a little dirty but full, I have no codes or check engine light on, and my wait to start light seems to be working fine!
* If I supply a fuel source(starting fluid) the truck will fire but not stay running
* And let it sit for 15 to 45 minutes fires right up like there was never an issue.
* There are no blown fuses
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Truck stalls out and cranks hard for 7-10 seconds before starting if I don't let it warm up adequately before I start driving. Transmission is hesitant to shift. Also, white smoke comes out exhaust if it's cold and I get in the throttle too much or if I hit 70+mph.
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I am having trouble getting my 2000 7.3 (200k) to start on the colder mornings. It will crank over fast, but won't start without a lot of tries. Today it took 6 pre-heats and cranks, but on others (and colder days) it has started easier. It does seem to be getting worse though.
I have replaced the glow plug relay recently so it *shouldn't* be that unless the replacement is fried. Starts fine the rest of the day and drives fine, but not in the cooler am (it was about 34 this morning). I also tested the batteries yesterday and while they aren't new, they tested okay.
Also, I read (briefly) about the CPS, but forgot to watch the tach this morning, but did notice it is pushing smoke out when turning over.
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While driving my 99 F350 7.3 it died and I was lucky enough to coast home. No WTS light, no tach movement when cranking, no fuel pump, no CEL, Cranks great but no smoke or fire. New CPS & PCM still no lights or tach. Moved relays checked all fuses. WTF is wrong?
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My dad has a 99 F250 with a no start issue. Everything was starting and running fine one day. The next he gets a no start. Cranks fast and fine but wont fire up and start. He has a scangaugeII hooked up to it and his oil pressures and volts look fine. His tach moves when he is trying to start it. He checked the icp sensor and it had oil through it so he replaced it with a Ford part. Unplugged it and the scangauge pressure goes up but no start. He also replaced the ipr with a new Ford one just in case. He checked and is getting low pressure and high pressure oil.
I am having him check the fuel heater fuse #22 to make sure it is not blown. He had the block heater plugged in all night along with a battery charger to make sure they are topped off as well. We have gone through a couple of the checklists on this site for a no start condition but nothing has solved it yet. I think he is sitting at about 200k on the motor. No major issues or problems until now. He is currently also pulling the ICM to check it out as well. No codes are being thrown.
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Need to diagnose my truck issues. On my 2002 F250 V10, when I try to start it, the engine just cranks and cranks and cranks with no fire or even hint if starting. I am not sure if it has no spark or isn't getting any fuel. I just replaced all ten spark plugs and coils less than 500 miles ago. I want to perform the fix myself, but I need to get the problem diagnose the issue first.
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My dad has a 99 F250 with a no start issue. Everything was starting and running fine one day. The next he gets a no start. Cranks fast and fine but wont fire up and start. He has a scangaugeII hooked up to it and his oil pressures and volts look fine. His tach moves when he is trying to start it. He checked the icp sensor and it had oil through it so he replaced it with a Ford part. Unplugged it and the scangauge pressure goes up but no start. He also replaced the ipr with a new Ford one just in case. He checked and is getting low pressure and high pressure oil. I am having him check the fuel heater fuse #22 to make sure it is not blown. He had the block heater plugged in all night along with a battery charger to make sure they are topped off as well. We have gone through a couple of the checklists on this site for a no start condition but nothing has solved it yet. If you need any info off the scangauge let me know and I will post the exact readings. I think he is sitting at about 200k on the motor. No major issues or problems until now. He is currently also pulling the ICM to check it out as well. No codes are being thrown.
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2002 7.3 PS TD.
Lately sometimes when I get in and start the truck all is well. Then the next time it will spin like a top, but not fire. New batteries. Then it will fire right up. It may go a few weeks, or days, then it happens again. Temperature does not seem to be a factor. It also doesn't matter if the engine is hot or cold. Once when rounding a corner at low speed, it just died, then started right up.
I recently changed the fuel and air filters. I think the glow plugs are getting old. In cool weather I turn the key on for about 1 min. before cranking. I have 110,000 on the engine with all original parts.
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I have a 2002 f350 psd. I pulled it inside today to wash it. After washing it wouldn't start. Pcm is working. No oil pressure on guage and no reading on tach.
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2002 Ford F250 super duty 7.3L Diesel Automatic I crank but wont start and run.
Background:
I live in NY, last winter (2013-2014) fuel pump stopped working, I discovered this website, changed my fuel pump although mine worked fine after I did it, Power was not going to my fuel pump, took apart truck to follow wires to find the problem, wires come from the fuel pump into the CPU and Fuse box, relay is built in fuse box, changed fuse box, truck started, from early spring to summer ran without problems, in summer friend ran truck dry without filling up luckily he threw it in neutral and shut off engine rolled it to a stop, Filled up truck after a few tries it starts up. A week later the fuel filter o-ring rips and spews diesel all over engine, changed filter ran for a week and o-ring poped out again, changed to a different o-ring and ran for a month without problems. Then poped again, and again, each time approximately a week later.
Latest winter (2014-2015)
I start my truck to warm up go inside and forgot all about it, about 1.5 hours later I remember my truck is started, go outside to find it shut off with diesel all over the pavement, the o-ring blew again. I changed it, cranked the engine and it started and ran for 10 seconds before stalling. I turned the key a few times to try and have my fuel pump run, and it would crank but not start. Then it started to crank really slow,(batteries were now already on charge) it was below freezing for a good whole week now, found my oil heating plug and waited a day, cranked it the next day, cranked faster but did not start, waited another day and when I tried to start it the starter would not turn.
Today:
So today, winter is almost over(if you lived here you would understand) I find out I blew my starter and changed it, I replaced the o-ring with [ 90025K557Double-Seal X-Profile O-Ring, Oil-Resistant Buna-N, Dash Number 347 ] from Mcmaster.com as suggested on this site. I cranked the engine, It started ran for 30 seconds and stalled. I tried turning the key a couple of times to get fuel going(fuel pump seems to be working), but crank and wont run. My father suggested starter fluid, got couple cans, I was able to start the truck with starter fluid and keep it running until the can ran out.
It wont start and run on its own like it did the first time I tried.
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I have an 02 F350 7.3 6 speed with only 86,000 miles on it ... Ive owned the truck about a year and a half now and ever since i can remember the transmission has had this growling/Groaning/Vibration sounding noise when ever Im in 1st or 2nd slow rolling with barely any throttle. Itll make the noise going slow and as soon as i let out on the clutch and start moving, but once i give it a little more throttle and start moving at a more proper speed for the gear, the noise fades away ... Id assume its just the transmission making noise due to the low speed and RPM when slow rolling or just starting from a stop.
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I just bought an 04 Ford F250 diesel 6.0 with 92k miles. Previous owner installed a UNGO alarm with remote start. Last week, after work, I started it using remote start. I got in the truck and realized I had forgotten something, so I exit the truck and leave the keys on the seat. Truck is still running. The doors lock. I reached in through the cracked window and pushed the unlock button. Here's the problem.. the truck died immediately won't start.. mechanic says it's the high pressure oil pump. I'm thinking it's the anti theft system but no luck.
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Have starting problems some times, cranks over real good but will not fire . When this happens i have no fuel pres. But after it starts then it will run good This problem usually happens first thing in the morning. Is there a fuel pump relay in this system or do i have a bad pump . I only have 85,000 miles on this truck.
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Friends truck, 06 with 135k. Problem he's having is, truck cranks over fine but doesn't fire, if he kick starts it, it fires right up. Haven't had the chance to put my AE on it, figured I throw it out there.
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I have a 6 liter 2005 e350 diesel that starts great when cold and runs well all the time but after it warms up it just cranks but won't fire up. But if i shoot ether into the intake it will start. It doesn't show any failure codes.
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Friend's 2000 7.3 wont start, just crank and crank tried to fire but nothing in the cold leave it plugged in and it starts leave it in a shop over night and it starts with a shot of either, he is a truck driver and the truck will sometimes sits for 6 weeks at a time this time 2 weeks before I touched it. He wanted me to install a fuel pump so I did and started the following:
Cracked fuel lines to see if I had fuel psi at both heads
I tested glowplugs they all read at 0.3 on all 8
I have power to harness as the same at both sides of the relay
RPM tach jumps
Oil psi gauge rises
Using my phone I can read hpop and 2000 at cranking (how accurate that is im not 100% sure)
All fuses good
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E99 zf6 180k. Ts 6 position and 6637. Just found d out the oil was 25000 miles old and changed it. 400 mile trip followed by a few days in town with no problems. Shut it off warm and it won't refire. Takes 3 loooong cranks. Few minutes later it restarts hard but not as hard. Head out for a few hundred mile trip and it's running fine except all of a sudden "bucks" a few times within a couple hour window. I took data during the trip and never saw anything strange. Today a cold start, around town driving, and warm restart were all normal.
My thoughts are to
1. Verify steady fuel pressure (I only have a temporary gauge setup)
2. Check the fuel filter for oil.
3. Pull the valve covers to look for injector oil leaks.
#3, though, I dunno if it's worth it. Perdels look fine and icp seems to be about the same as it always has.
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I just replaced my up pipes, turbo pedestal O-ring, ICP, IPR, New O-rings in all my injectors and torqued to spec, new glow plugs, glow plug relay, oil loom wiring harness, new O-rings on oil cooler, oil filter, oil, and antifreeze. I have tried and tried on upwards of 75 or so time to get it to turn over. A little white smoke came out and it sounded like it wanted to fire up, but only a few times.
I have good batteries and a charger on it, 3-4 tries in 5-10 second bursts or longer if it doesn't lose power every 30 -hr. oil is in HPOP too. just found out my block heater is dead, but I shouldn't need it now. Tach moves a little when I crank it but only when my oil pressure gauge hits half way and that about the time it wants to start and starts white smoking.
2001 F-350 7.3 auto 2wd 4dr longbed 329,611 ml
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I have a 99 F450 bucket truck. I was up in the bucket when the engine died suddenly. It turns over but won't fire. I have no dash warning lights now either but everything else seems to be working. Lights, radio, annoying beeping sound from the key left in the ignition, etc. There are roughly 5 or 6 fuses in the panel to the lower left of the steering column that don't have power to them. Are they all supposed to have power when the ignition is on? I checked the fuse panel under the hood and all of the fuses that have 12V to them are good. There are a few small ones that don't have power to them but I don't think they do all the time.
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Owning a 2001 F250 Extended cab with a 7.3 I have not had a lot of questions to ask fortunately.
My truck has spent a lot more time sitting than running lately and when I went to start it the other day it cranked fine but would not fire. Quick read on this forum and the first thing I found was how if the fuel solenoid had less than 10.8 volts when cranking it would not start.
I went down and checked the battery voltage and it was at 12.1 volts no load. I put the battery charger on for about 10 hours (time to kill) and when I pulled the charger and cranked it over, started with no problem.
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I replaced my starter with a new one from car quest yesterday, it was starting to turn the engine over slow. I checked the batteries, they were fine, so went for a new starter. After installing, the new starter turned fast and fine, started the truck ok, but I noticed a fast clicking sound from under the dash. Ran it home and tried to start it up this morning, turns over fast, the clicking sound is still coming from under the dash, but the engine won't fire. Just turns over. When it's turning over the check engine (and all the other dash) lights flash.
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