Ford 7.3L Power Stroke (1999-2003) :: 2002 F350 - Rough Idle / Lack Of Power
Jul 20, 2016
I have a 2002 F350 4wd with the 7.3. I was driving the truck and all of a sudden it was running like crap. the engine light was on. after a minute or so the engine light goes off and the truck is running fine. then again starts running like crap. I am close to the house so I limp it home. runs like crap.... will barley climb small hills. engine light is on. get home turn it off... next day... starts up and runs great for 10 - 15 min. engine light comes back on... runs like crap.... my neighbor says "It's the crank position sensor" I replace it.... runs great for a month.... now it's doing the same thing......
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My issue I'm having - 2002 F350 7.3L has an 8 inch bds lift with 37/13.50 tires. I realize these tires are big but... while driving 100kms/hr or 60 miles per hour and I hit the gas the truck barely wants to move (without pulling a load). Thought maybe a turbo but I have no mechanical skills so here I am!
2nd issue, there's a bullydog chip in that truck when I bought it. he said he always ran it on extreme. I found it puffs way to much black when on extreme and on performance it seems a lot better so that's where I have it?.
3rd issue, the transmission gauge on the dash goes into red when climbing up hills ( I live in the rocky mountains so a lot!) but the bullydog chip says the tranny is only at its hottest 140C? I don't believe that's to hot but I do believe my truck is derating a little while the tranny gauge on the dash is in the red? is there any quick fixes out there for these issues.
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I have a 2002 F-250 7.3, 159k on it. I bought it in March, ran AWESOME up till now. I was driving to work last week, check engine light came on, truck lost power and started idling rough. I have a buddy who works for a Ford dealer as a diesel mechanic, he came over with his scanner and laptop. #2,#4,#8 cylinders kept coming up saying possible problems are injectors, harness, rings.. He also did an electrical check, that all checked out. He told me to get injectors, so I got 4 injectors (yes I got the correct #8 injector), valve cover gasket, injector harness and 4 glow plugs.
The parts came last Friday, we did the job and it ran great. Drove it Friday night, Saturday, Sunday morning, no issues. Sunday afternoon we were on our way to a birthday party, truck started doing the exact same thing... Check engine light, rough idle, loss of power. After I got home from the party, my buddy came back over, put it on the scanner again, getting the same codes again. Deleted the codes, ran the tests again, same codes, deleted the codes, rant the tests again, same codes.
He said he is going to come by tomorrow with the box to check each individual cylinder.
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I have a 2000 F350 4x4 CC 7.3L 323,000 miles auto trans. I have removed my tuner just to make sure that it was not the issue. The truck will run fine then all of a sudden the idle will rise then fall or shudder or go up and down and sometimes it will just Die but it always restarts. No trouble lights at all. I am not sure what is causing the issue?
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I have an early 99 F-350 with 268K miles. It is bone stock right down to the factory exhaust. A couple months ago I started have a rough idle and surging while driving problem. I never got a check engine light but I borrowed a scan tool from a friend and pulled the following codes: P1690 (wastegate solenoid), P0381 (glow plug circuit malfunction), P0269 Cylinder 3 Contribution/Balance Fault, and P0284 Cylinder 8 Contribution/Balance Fault.
I did some research and everything I read said it was most likely the CPS. So I changed the CPS. The truck ran fine for for a few days but then it started acting up again occasionally. I noticed that most of the time when it acted up was at start up when the engine was cold and I also figured out that if I shut the truck off and re-started it (sometimes I had to do it 2 or 3 times) it would clear up and run normal.
A buddy of mine that has a 2000 F-250 said he had a similar problem with his truck and it ended up being the ICP sensor. We switched his ICP with mine and I changed my oil at the same time (because it was due for an oil change). My truck ran flawless for over 2-weeks (over 200 miles) so I put a new ICP in my truck. Note: my buddy did not experience any problems with his truck with my ICP in it.
I've put about 700 miles on the new IPR and the truck has started to act up again. Once again shutting the truck off & re-starting it will clear it up and still no check engine light. I took it to a local "diesel specialty shop" while it was running rough and they hooked it to their scanner and got P1280 (Inj. Control Pressure Low), P1690 (Wastegate Solenoid Fault), P0381 (Glow Plug Indicator), P0269 Cylinder 3 Contribution / Balance Fault, and P0284 Cylinder 8 Contribution / Balance Fault.
They never did anything other than hook it to a machine & check the codes but their diagnosis is my High Pressure Oil Pump is going bad and my #3 and #8 injectors are going bad. They recommended I let them replace all 8 injectors and the High Pressure Oil Pump. The problem I have is they can't give me a REASONABLE explanation as to why re-starting the truck a few times clears up the problem.
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Having some problems with an e-350 dying when in gear and rough idle. Truck starts up after it dies. Vehicle acts like it is starving for fuel. I have check fuel pressure after fuel pump and getting 55psi. High oil pressure pump with in normal ranges. Cleaned and checked egr and it was in the closed position. Fuel filters have been changed. Injector buzz test ok.
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2002 F350 single wheel 4x4, 280k miles chipped with a 6
My problem first started when the bottom of my sending unit broke off in tank causing me to run out of fuel at 1/4 tank. I dropped tank and repaired. A week later I noticed fuel dampness on my tank and discovered I crossthreaded cap on sending unit. About this time I started getting a shutter at slight acceleration only and a harder hit at idle. I thought air in lines so I dropped tank and reassembled. No air in line at all now but I still have a shutter so I replaced fuel filter in case of obstruction. No luck. Now since I have owned truck it has been a pain to crank in cold weather if it wasn't plugged in over night. It has been hard lately even in moderate weather since shutter started so I replaced both batteries today.
I replaced the ICP today also because I noticed the other day when there was oil on and around harness to it and when I unplugged it today the truck changed idle and there was oil inside. After I changed it I took it out and it still had the shutter and sound of a miss. At about 8 miles in it just died going down the road. I coasted to the side and it cranked right back up and drove home. The shutter doesn't fill as bad but there. Also I live in the mountains and on my way home after cutoff I had chip in Stock position and had to put peddle to the floor to climb hill. I've never had to do that. I'm getting worried I work for a living and caint keep throwing money at it aimlessly. I'm thinking at this point IPR or CPS. But I'm no mechanic so I could be completely wrong.
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I bought this truck a few months ago. After trying everything under the sun to try and rectify a poor running problem, it was realized that injectors needed replacing. Ended up putting in 160cc/30% unlimited diesel performance injectors. The truck has a rough idle and surging problem. After trying to install the chip from gearhead, the truck didn't run any different, ultimately (according to the shop doing the install) smoking the ECU. New stock ECU, same problem. Goes good under throttle, just idle is bad. I get weird looks at the gas station. People think it has a big cam.
7.3 Rough Idle - YouTube...
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I have an issue with my 7.3.... the truck will not start if it sits overnight without being plugged in, even in 65 degree weather. It starts and runs with a rough idle for about 10 seconds after its been plugged in for an hour, after the rough idle is gone it runs great .. it will Stat back up as long as the truck is warm (70+).... I've replaced the batteries, glow plugs, starter (it was going bad) and fuel filter. .. also replaced the gpr today. ....
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I have a 2001 F350, 7.3. My service engine light came on and immediately the truck started to run rough and lose some power. I've checked the under the cover connections and they were both connected, I replaced the cam position sensor and I still have the same problem. The worse part of the hold thing is that there are no codes stored so I'm flying bind. Where to go next.
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Alright, I have a 2002 f350 7.3 4x4 ext cab xlt with 300k miles. Bought in may 2016 with 260k miles and towards November started running rough and felt like a loss of power. Had a no start but a new gray cps fixed that issue. Running fine. About a week later started it up and it had a rough idle, felt like not all cylinders/injectors were working. Was "knocking" and a loss of power. I was in the army at the time and stationed in Georgia, took it to a local diesel shop in Georgia and they confirmed my icp sensor was bad and injector #1 , #5 #7 were bad. Work was busy and money was scarce so I left it as it is and was saving up to buy the new parts. Then one day approx a week after the visit to the shop, I started the truck up and it ran fine. No misfire no knock no rough idle, drove fine for about a month.
In December, I was on vacation in florida to see my parents, drove the truck down, ran fine. While on vacation one day in a Walmart parking lot the truck didn't start up. Couldn't fix any issues then so towed the truck to my parents house. Did more troubleshoot, replaced fuel filter, cps, ipr valve, icp sensor, glow plugs, glow plug relay, ebpv pedestal was replaced with a ebpv delete pedestal. All parts bought oem and/or from riffraff diesel. Still would not start up. So then I bought a refurbished IDM from eBay, oem and then the truck finally started up one day but running rough again like it used to, then it wouldn't start again. So then, I replaced the PCM with a reflashed/refurbished one off eBay and boom truck started up, still running rough but now it starts up every time.
Now, took all eight injectors out and replaced all the o rings. Cleaned them up and put them back in, truck still running rough. Injectors didn't appear damaged nor the wiring harness so now I bought three reman injectors from riffraff. And replaced those three bad injectors. One of them is not spitting oil out the oil spout on the injector.
My dad has worked on freightliner semi trucks for years and is fairly knowledgeable when it comes to diesels. However he did something very amateurish the other day. So two injectors were installed while we were still waiting on the third in the mail. He wanted to see how the engine reacts when that one bad injector was not in play, but instead of unplugging the injector under the valve cover, he cut the wire outside the valve cover to the injector. He stated it's not a big deal and he can solder the wires back together. But once he cut the wire, the truck sounded a lot stronger, still rough idle but definitely stronger. Before, you would be pedal to the floor and the truck barely moves forward but now the truck will lunge forward. A big difference in power.
Now today, third injector came, swapped them out and fired up truck. We didn't solder the wire yet just quick connect, same you would use to connect wires for a car stereo. The new injector was not spitting oil out the oil spout. Even at high rev and truck warmed up. Truck still runs better with that one injector unplugged.
Tomorrow we will troubleshoot if somehow there's wires that grounding out or burnt out somewhere but as of right now everything seems to be in order, the uvch are tight, and no signs of anything burnt.
Triple checked everything, still getting fuel pressure, still getting oil pressure what gives? I also replaced the MAP sensor. Fuel pump is fine, fuel gets to fuel bowl. The next thing I'm thinking is maybe the hpop but we have oil pressure so idk..
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Dad has a 01 one ton with the 7.3 and isn't real tech savvy so I'm posting for him. He is the original owner and has been complaining recently about the lack of power. Particularly the upper end. He is having to downshift way more often and where he used to not have to. And we've both noticed a very noticeable shake at idle. Not a vibration but a true shake. He changes the oil every 5000 on the dot and I've gone and changed the air and fuel filter and ran hose and see foam and royal purple injector cleaner through it with no results. Truck is all stock with 225000 on it.
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We have a 2002 7.3 f350 2wd this darn thing is now tripping me out. At first when ou start the truck its all good but when it warms up the idle is funky when you go to stop at a lite its like im power breaking and rough idle once stopped the idle is about between 800 and 900rpms at a stop really high idle but plenty of power on take off...
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2003 f350 dually. Fully bulletproofed about 10k miles ago. Everything was running great for about 5k miles. A friend of mine got stuck and I went to pull him out. Got him out but got on it really hard...never overheated or anything.
Next day truck throws a cyLinder 5 contribution balance code. Ran ok but idled rough. Pulled injector and put a used one from a running truck in it. Code went away and runing fine for a few weeks. Took a long trip from FL to Texas, and on the way home same code occurred but idle was not as bad. I would clear the code and it would be fine for a few hundred miles, then would show up again. Made it home, still was driving around town a little with the code only showing sometimes. A couple blocks away from home taking off from a stop sign lost all power and motor shut off. Turned out the Injector o ring blew and hydrolocked the motor.
So now, ordered all new 155cc30% injectors , 58v ficm and new oem injector harness. Installed and Drove the truck to Illinois. After about 700 miles I noticed a little rough idle and had a cylinder 4 cont code. Made to Illinois and back to fl. At fl line I had cyld. 4 and 5 codes now. Cleared and cyld 4 was gone but 5 stayed. Got home and balance test showed 4 and 5 bad injectors. Sent them off to be fixed just got them back in. Truck started fine, smooth idle, ran for about 10 miles and cyld 5 code come back and so does the rough idle. I'm at a loss now.
Will be doing compression test tomorrow. Other than a rough idle truck runs flawless, will roast the tires and pull anything hooked to it. No hot starts, no symptoms of anything else. Possibly a problem with the oil rail feed on that cylinder? Main ficm harness? Bent pushrod?
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2002 F250 7.3L suddenly idling and running very rough, and doesn't have any power. Truck has been running perfect, it's my daily driver, and just put a couple hundred miles on it yesterday with no problems. I had been having some transmission issues when I tow heavy so I bought a new transmission yesterday. This morning I pulled the truck into my garage to change the transmission. Again truck ran fine, no signs of any issues before the trans swap. I changed out the transmission, which included unhooking the trans wiring harness from all the various sensors, and unbolting the starter.
I didn't mess with anything in the engine bay except for unhooking the batteries. I had also repaired the overdrive button wires, as they had been pinched in the steering column and the button wasn't working. When I got everything hooked back up I cranked it up to get the trans fluid flowing through the transmission, it started right up and idled good. I had it running for a few minutes and it was beginning to make a little more noise than usual. When I started to back out of the garage it was getting pretty rough, almost like it was running out of diesel. I put it in neutral and gave it some throttle and noticed I was getting white smoke out of the exhaust and could smell diesel pretty strong.
I checked my injector resistance at the valve covers and got around 4 ohms +/- on all of the injectors. I rechecked all of the clips and harness that I had messed with. I took a look at the ICP sensor and it has oil in the connector which I know can cause a rough running condition in some cases. It looks like it has had oil on it for a while. I unhooked the batteries again for about 20 minutes to try and reset anything that may have messed up. I checked a bunch of connections under the hood to see if anything was unhooked or loose.
I also cleaned up the connector on the ICP sensor. I started the truck back up and it idled perfect so I pulled it back out of the garage and headed down the driveway. It almost immediately started running rough again and barely had the power to go up a small hill. I pulled back in and tried unplugging the ICP while it was running, which made a slight difference in the idle but still very rough. I plugged it back in and the idle progressively got worse until it was chugging really bad. I shut it off after that and haven't messed with it again.
What might have happened? Could it be a bad sensor or transmission position sensor in the new trans? Is it just coincidence that this happened with a transmission swap? I am going to get a new ICP, but if there is anything else I can try/check before I can pick up the ICP on Monday let me know.
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Long story short, when going up hill or any incline for the matter it feels like it's struggling and lugging, blowing carbon everywhere. It's an automatic so I yeah can downshift sometimes but even turning overdrive off doesn't work in a lot situations. My EGTs are way too high and I'm not about to tow my project car to OKC unless I get this figured out. I live around Salt Lake City so towing can be hard up surrounding passes. Just cruising to park city at 70mph on I80 up a pretty good incline my EGTs were 1,000. Just driving around the city, some hills I see 700-800 when I'm going 35mph.
At stop lights I'm seeing 400 at idle. My probe on the pyro is going bad starting to flutter but even if I fix that I'm still having issues up hills. Boost is good, up-pipes don't appear to be leaking but fuel pressure is a little low @56 and I know it's not the fpr because I just messed with that yesterday, put a new poppet and oring in, I haven't checked the fuel pump yet or dropped the tank either. If it is in fact fuel pressure related, does it make sense for me to see smoke coming out, wouldn't that indicate too much fuel? I'm lost, it's driving unloaded like I'm pulling an anchor.
Regardless of which spring I put in the frx I get 56psi, even with the black one I may see 58psi but even with 58psi it was still lugging it's butt off up hills and making that terrible drone sound like F you down shift me now.
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Picked up a second 7.3, just finished installing the new transmission last night, took it on a drive last night, everything was fine.
Went to bring it home last night- and found myself unable to maintain 50-55mph on back roads at 3500 rpm.
At first it almost seemed like I wasn't getting 3rd/4th gear, but upon taking it for a spin with torque pro, I am getting all gears, overdrive works, TC locks- all appears good there. Trans is getting really hot- but I believe I messed up the bypass lines or the bypass valve is not opening correctly- not the biggest concern.
I let the truck cool to more normal operating temps, took it for a spin, same story. I top out flooring it at about 55mph. No fault codes other than my faulty glow plug module. Everything I'm monitoring on torquepro looks fine with the exception of boost. When I floor my other 7.3, I get 15-20 psi, this, I get like.. 4. Unplugged MAP, nothing changed.
Turbo shot? Glogged pipes? These are my first initial thoughts. Let me know if I'm going in the right direction here, I can rebuild a gas motor in my sleep, but diesels are a newer animal to me, I've only had them about 2 months.
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I have a 2004 f350 with a 03 bullet proofed motor. The truck did not have any power and the turbo wouldn't support until I put a new vgt solenoid in and it ran great for about 3 miles... Stalled doing 65 kinda lacked power while accelerating but got up to speed quick. I pulled over and no start. It is running error code kam on pcm from disconnecting batteries but could this cause the stall and no start? Or should I be looking into icp sensor?
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So this is reason #345 why I should never have let my wife drive my F-350. I am in the Army, and I got a frantic call from my wife (I missed the first 7) saying that the truck died and won't start. I drive all the way to the truck, pop the hood and discover:
1) there is no coolant; and
2) there is no oil (actually just EXTREMELY low on both).
So, I do what any good Soldier does, I push the truck all the way back home (downhill mostly), buy 5 quarts of oil and a jug of 50/50 coolant, fill up both and try to start the engine.
The last time it ran out of oil (small leak on a seal that I didn't know about) in 2006, all I had to do was fill the oil, turn the key, and press the gas until it kicked over (don't judge me, I was a dumb LT). I did this again this time (now, I am a dumb CPT) but now it: 1) idles very rough; and 2) won't start unless I press down on the gas when I turn the key. There is no gauge light when it does this. I read the thread on the UVCH, but I am concerned I might have done something horrible to my truck.
2003 Ford F-350 7.3L
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I change my motor in my 01 f350 ccsb to a forged rod one from a 97. When I put the thing in my inexperience cause me to screw up my torque converter in turn ruining my transmission. So after a rebuild I put it back in and she fit like a glove. Ever since I put the engine in i get a vibration at idle.
After I realize I screwed up the torque converter I figured that was the cause of the vibration. But now I know the trans is in properly I still have this vibration I'm thinking it's the position of the motor. I installed new motor mounts when I put the motor in but they were quite a bit off from the original points on the cross member.
My only idea to rectify this was to reinstall the original ones and try to position the motor back where it was prior to the engine swap. Or should I be looking elsewhere?
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Truck has a rough idle and finally just stalls out. I replace the under valve cover wiring harness and put in new glow plugs. With valve covers still off I started the truck in the issue still persist. I went ahead and unplugged each injector and each time the motor had a hick up .
What am I pulling apart and replacing next?
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