Ford 7.3L Power Stroke (1999-2003) :: 2002 - Died While Driving Intermittently?
Sep 24, 2013
I have a 2002 f350 dually with a 7.3 and 197k. At 186k it died while driving and I had it towed home. As soon as the tow truck dropped it the truck fired right up like nothing was wrong. Then it died again 2 days later. I replaced the cps, but the fix was replacing the icp and pigtail. Now it is doing the same thing again. It died on my wife while driving yesterday, i had it towed to the dealership I work at and it started and ran for about 2 hours with no issues. I hooked up the factory IDS and had a diesel tech look at it with me. The oil pressure, injector circuit and injectors, and IPR all look good. The batteries were a little weak so i replaced both of them. I drove it home yesterday, about 10 miles, and drove it around town today. Then i tried to jump start my 96 bronco and after about 10 minutes of running it sort of hick uped then 5 minutes later it died and would not start. I let it set for 30 minutes and it started and died after about a minute.
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So I'm on my way out of town, when the truck just doesn't feel right. I proceed to make a u turn and pull off the high way. During the course of the u turn the truck shuts off. I pop the hood and notice the oil is everywhere from the fuel bowl back. Oil is also dripping off the passenger frame rail.
There is also a nice size puddle of oil pooled under the truck. I believe that I blew the high pressure oil line that feeds the injectors. I had to get towed back home. If it is the high pressure hose, how much does the stealership normally charge?
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I have a 2002 f350 dually with a 7.3 and 197k. At 186k it died while driving and I had it towed home. As soon as the tow truck dropped it the truck fired right up like nothing was wrong. Then it died again 2 days later. I replaced the cps, but the fix was replacing the icp and pigtail. Now it is doing the same thing again. It died on my wife while driving yesterday, i had it towed to the dealership I work at and it started and ran for about 2 hours with no issues.
I hooked up the factory IDS and had a diesel tech look at it with me. The oil pressure, injector circuit and injectors, and IPR all look good. The batteries were a little weak so i replaced both of them. I drove it home yesterday, about 10 miles, and drove it around town today. Then i tried to jump start my 96 bronco and after about 10 minutes of running it sort of hick uped then 5 minutes later it died and would not start. I let it set for 30 minutes and it started and died after about a minute.
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I have a 2002 f350 dually with a 7.3 and 197k. At 186k it died while driving and I had it towed home. As soon as the tow truck dropped it the truck fired right up like nothing was wrong. Then it died again 2 days later. I replaced the cps, but the fix was replacing the icp and pigtail. Now it is doing the same thing again. It died on my wife while driving yesterday, i had it towed to the dealership I work at and it started and ran for about 2 hours with no issues.
I hooked up the factory IDS and had a diesel tech look at it with me. The oil pressure, injector circuit and injectors, and IPR all look good. The batteries were a little weak so i replaced both of them. I drove it home yesterday, about 10 miles, and drove it around town today. Then i tried to jump start my 96 bronco and after about 10 minutes of running it sort of hick uped then 5 minutes later it died and would not start. I let it set for 30 minutes and it started and died after about a minute.
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i just bought my first diesel truck, a 7.3 of course. 2002 f350 4x4 crew cab, short bed. Any ways i drove it for like 2 weeks and left it at my uncles house so he can use to go to work. then 2 days later he calls me to tell me that the truck shut off while driving just like that. he tried turning it on a couple of times and it would just crank. he gave up and had it towed. I have been looking through all power strokes forums and found some solutions like changing the CPS or the IPR.
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Well, I was headed out from work this morning, on my way to fill up as I was a bit below 1/4 tank.
Truck was running good, like normal, until after 5-6 minutes, when it started running rough and had no power. Worried, I pulled off the side of the road. As I did so, it died, and wouldn't start again.
I whipped out my phone, pulled up TorquePro, and ran a code check. Nada. Well, it sounds to me like it's not getting fuel possibly, so I figure the best way to check, is to drain the fuel filter bowl, and crank it some, and check the bowl. No fuel in bowl.
Wifey came to pick me up with the can of diesel I keep for starting my forge (had 3 gal maybe?). Poured it in the tank, cranked it, no start. Still nothing in the bowl.
I'm taking her to work now, so she won't be late, then I'm headed back with a full can of diesel.
If that full can still won't get it, should I keep shuttling diesel cans, or should 8 gal or so be enough to get it back to the fuel pickup level? And if it's not fuel level, what else should I start checking on the side of the road?
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I have a 2001 F350 7.3l diesel.
My truck died the other day while driving almost like he ran out of fuel. Well he had fuel so I checked the oil and it was dry. There was an ugly puddle between the intakes and a whole lot on the ground leaking out. Also the puddle looked blueish.
Put in more oil and got him home but I can't find the leak. The only thing I've noticed is that the intercooler on the cold side came off slightly. A year ago I had to go mess with the UCVH and when I put it back together I had lost a dang intercooler duct clamp and replaced it with a sturdy ring clamp. Well it wasn't sturdy enough.
How much would this leak if it came off for a little while and how serious of a problem would I have as a result? I don't have any check engine light and as long as he has oil he runs fine.
Since I have reconnected the intercooler and idle tested the truck I can't reproduce the leak. I don't believe that a huge amount of oil is running through that intercooler because the turbo is lubricated through another system I have read. So what gives?
Also I am getting weird dip stick reading. For a little while when I ran the truck today he was showing WAY over full on the dip and then down again a little bit below the operating range line. Also there are a lot of air bubbles on the dip stick when it comes up. Way more than I am used to seeing.
Also, I really like the idea of cleaning my engine off really good. It's a frigging mess now. What precautions can I take to clean it up good without making a huge mess. Can I just go the car wash that has a degreaser hose and drain and just spray it down like nothing or is it sensitive and finnicky when wet? Cleaning between the intakes seems almost impossible without getting the whole turbo system out of the way. Should I be thinking about that?
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I have a 2002 F250 Super Duty. Was driving it and it started to lose power and shut off. Then wouldn't start like out of fuel. No engine light no codes. Truck has 155k on it. So just because I replaced fuel pump. Truck runs but not right it's ruff no power kinda back fires in exhaust. I check wires and plugs under valve covers all seems ok. I ran truck and pulled each injector loose and engine would stumble. As in they are working. I replaced cps. Just because still the same. Then the truck started running right. But the truck runs but has knock but knock goes away and truck has full power. Yes oil is full and I change it regularly. The problem is off and on like electrical.
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Another "no start" issue... The details:
- 2002 F250 7.3L
- Rosewood stage two single shot injectors (rebuilt 1 week ago).
- DP Tuner
- Brand new OEM IPR
- ICP about two months old (OEM)
- New UVH's installed about a month ago
The issue: After installing the injectors and driving about 30 miles the truck died and will not restart. Had to have it towed home. Thus far, I've unplugged the ICP, switched out the CPS with a known good, replaced the IPR, checked the hpop simply by removing the fill plug on the top of the reservoir and gave it a quick crank - oil definitely came pouring out, removed valve covers and plugs to verify oil in the high pressure rails. Oil dummy gauge climbs after about 5 seconds of cranking and seems to hold.
Hoping it's not an injector failure as I just had these reworked. EDIT: Forgot to mention, not seeing any white smoke while cranking. Fuel bowl, full of fuel and fuel pump was replaced this past spring. What to check next? Tried taking a snapshot from a video to show the readings. The ICP seems low, and when unplugged shoots up the 2500, but still no start.
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2002 F350 7.3 intermittently wont start after I've shut it off, it runs fine but sometimes won't start when it's (warm)? Wait hour or more and it starts right up.
Is there something I can look for before I bring it to a mechanic?
Just to clarify I am a gal with little wrenching skills but I can look at videos and follow directions if it's not too involved.
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I have an 02 crew cab SB 7.3L. The best way to I know to describe it is a sorta like a metal ringing noise. It just started this afternoon while pulling a 9k camper. It only does it under load. Boost stays the same and it happens in all ranges from 5psi to 15psi. It is intermittent. It sounds like it it coming from the turbo. I pulled off the boot and could not feel any play on the intake wheel.
After unhooking trailer and taking for a test drive I can not get it to do it again? The turbo was rebuilt about 4 years ago with a wicked wheel but has only seen about 18k miles since the rebuild. A quick look at the boots appear good but didn't get to take them off before going to work. I will try to post video.
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I have a 99 f450 with a 7.3. Here lately it has been "missing" when driving or idling, but only every now and then. When driving down the road it will start bucking and boiling black smoke out then the ses light will come on and like turning a switch everything clears up and it acts and drives normal.
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This started about 6 weeks ago. While sitting at a stop light the motor cut out. After some research I replaced the cps. Truck ran fine for about 3 weeks, then shut down again while pulling into the driveway of a store. Replaced the cps again (this time with a ford one). Ran fine for another 3 weeks, then shut down again on the freeway. No CEL on any occasion.
It's just like someone turned the key off. No rough idling at all. No smoke during starting or driving. When it shuts down, it will not start again for 20-30 minutes, no matter how many time you crank it. It will just turn over, no sputter. When it fires up again there is no air in the lines either, it runs like nothing happened.
I'm now thinking it might be a ipr issue...is there a way I can check myself or does it need to go to the mechanic? Or is it something completely different? This is my mother in laws daily driver, 178k. She does not drive on the freeway, 80% of the mileage is city driving. What could be going on?
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I am working on an 2003 F-250 6.0l. The truck just died while driving. No restart. Plugged in my scan tool and I am not getting any High pressure oil. Is there anything other than the Hpop I should be looking at. I know it is a big job to replace the hpop so I don't want to overlook something simple.
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While driving my truck to work this morning, it completely died at 65mph. The radio and all electronics are still working. Coasted to a safe place to try and restart, but it won't turn over. The glow plug light stays on. Could this be an alternator problem or something more serious? I'm waiting for a tow truck. I'll see if there are any codes when I get it home.
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I have a 2002 ford excursion. I know they have cali emissions. It runs fine then suddenly dies while driving. We've replaced the glow plug switch and relay. Neither one fixed the problem. we washed the motor a while back and it fried the programmer wiring.
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My truck is an 02 F250 7.3 with 280,000+ miles on it, so I wouldn't be surprised if I might have a number of things going wrong. It runs pretty good, but is still far from 100%, at least up to my standards. So the problem has been going on for the last two or three weeks and got worse today, and there were a few things leading up to it as well. I'll start off with the first thing that happened that I think might be related. It was about 6 months ago, my buddy and I were putting my new headlights in.
It was parked in his garage and we backed it out a little bit to try and adjust them. It was sitting there idling for a minute or two and just shut off or almost stalled out. Tried to restart it and it wouldn't start, tried multiple times to no avail. It acted similar to when I had glow plug troubles when I first got the truck, it would just crank and crank, but never actually kick over and start, along with putting white smoke out the exhaust. Ended up waiting about a half hour and then the truck fired right up with no problems after that, so I didn't think much of it.
Then fast forward to last week to when something similar happened. Started it up after sitting for a few days, started right up, idled for a few seconds and then just shut off. Started it back up ran for a second and died again. Tried a third time with the same result. Fourth time fired right up again and stayed running, let it run for a few minutes and was fine. Also along with this, there was a bad squeaking coming from the front of the truck, like what a belt would sound like. I have recently replaced the belt because it was squeaking and actually got chewed up and almost shredded completely apart.
So not sure why it is squeaking again, but not sure if this could be related or not. Then took it back to my dorm room to get my stuff, and then made it the hour or so drive home from school, without issue. Even went to a few stores before I went home, and shut the truck off and started it back up multiple times, again with no issues. When I drove back earlier this week it was fine until I got there and put it in park. It idled for few seconds and then cut out for a second, but then idled back up and continued to run fine. It has done that a few times as well. So it will do it on a cold start or after already fully warmed up.
Then it got worse today. Again had trouble starting it cold, same as what I explained early. Except second time cranking it wouldn't start at all, then on the third crank it started up and stayed running. But on the drive home is when it got worse. About 5 or 10 minutes into my drive, was just cruising doing at about 45 or 50, and truck just shut off, died/stalled out. It cut out and shut off for a second or two and then started itself back up and continued on like nothing happened. It scared the crap out of me the first time it happened, I was waiting for something like that to happen, but still wasn't quite ready for it.
The truck acted just like it would before you start it, with the key on, dash lights worked and the radio still worked. It did this 4 more times in similar ways, would die and then start back up, at various speeds and at roughly 5 or so minute intervals. I decided to just keep going as long as the truck would start and stay running, hoping to make it home. It did it a fifth time and this time the truck completely shut off and wouldn't restart itself. It was hard to see, as I was watching a few different things at one time, but I think it tried to restart, I noticed the tach bounce between 200-400 RPMS and then die. So I had to pull over and then restart it, fired up and drove fine. That was about half way home, and I made it the rest of the way home without any more problems.
So obviously I'm wondering what would be causing the truck to do this? I've done some reading and have a couple ideas, but not really for sure on anything. I was thinking maybe the CPS, I think it can cause a no start issue. Could ICP or the ICP sensor have something to do with it? I was also thinking maybe something fuel related, such as fuel pressure or a bad fuel pump. Any of those sound to be on the right track?
I have the torque pro app, but not exactly sure how to use it yet, and also just got access to my Uncle's Snap-on scanner, so I ran some tests and pulled some codes. How to more utilize these tools in diagnostics. I did get a few codes, but I'm not exactly sure how they might be related. The codes are pulled are:
P0470 Exhaust Pressure Sensor Circuit Fault. Just cleaned that out as well as the tube about a year ago, but I guess could be clogged again or has gone bad.
P1274 Cylinder 4 (E) High to Low Side Open. Did some reading and figured out that this could be UVCH related. At the same time, about a year ago, did new injector O-rings as well as all new Motorcraft UVCH's, so can't imagine that one is bad. Or that one could be loose, I would have guessed it would have happened more when I first did them, not a year later, but who knows.
Also pulled P1876 T-Case 2wd Solenoid Circuit Fault. Not sure if this is related at all, but also not sure what it means either. I read that it could be ESOF system related, which I do have, but I have manual lockout hubs, so maybe that's why it throws the code.
Also a few things that may or may not be related, but I think worth noting. Ever since I've had the truck the check engine light will pop on and off sometimes. It will do it on a cold start or, when I first start driving and its not fully warmed up yet. It does it most when the engine is still cold, and it almost never comes on once the truck is fully warmed up, but has came on and off more frequently lately. When driving, it will only stay on for a few seconds and more often when I'm lugging the engine or at lower rpms, and will commonly shut off if I let off the throttle.
I don't think it really comes on at higher rpms. I also have a slight oil leak in the valley of the engine, seems to maybe be coming from the front of the motor. Nothing too serious, leaves a small puddle where I park, loses enough to be at the add mark, a little before an oil change. Changed the oil about 1500 miles ago and have been able to notice a slight drop in oil level. Also I have changed the fuel filter in the last 500 miles.
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The truck is a 2002 F450 7.3 diesel with about 120k Miles.
While driving from 45-70Mph the truck engine stops for about 1 second and starts back up by itself. I thought the problem was the cps so I replaced it with a ford CPS. Today the problem still persists. The truck engine turns off and comes back on, the tach drops to 0 rpm and so does the speed.
The Check Engine Light comes on and so does the water in fuel light and so does the Check Gage light. After I turn off the truck and start it back up the truck does not show the lights.
I believe I found the issue, but can't look into it today. While I was moving some of the wires on the truck I found out that if I move the red/black bunch just a little bit the truck shuts off and comes back on when i let it go.
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I am a cummins owner who just got a 2002 7.3 last week. It drove great for 200 miles then suddenly died last night going 60 mph. It sat overnight then started up and drove 10 miles then died again. I changed the cps and still no start. I changed the oil and let it sit overnight and it started this morning and idled for 5 minutes then died again. I have tried unplugging the ipc and still same no start situation. I plan to check the hpop level today to verify it is full. I also checked the nut on the ipr and it's electrical connection.
I am just a shade tree at best and would love some direction on where to look. I don't have any scan equipment to check pressures. Am I correct in thinking it is a bad ipr?
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I have a 2003 F350 SD FWD Dually With 4.10 Axle Ratio. I'm looking for some front rotors and pads and I'm looking for recommendations. I tow a 44' Goose neck racing trailer on a regular basis so I dont want autozone crap rotors that are going to warp in a few thousand miles. I was on rockauto.com, they have Wagner, Bendix, Motocraft, Powerstop, etc etc. I thought maybe those Powerstop drilled and slotted looked interesting, but I dont know much about them.
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Jumped in the 1999 cc dually 7.3 6 spd superduty.
Just rebuilt the rear locker ( FYI if you use new clutches Do NOT add clutches, it is TOO tight now) and rest of rear end.
Full of fuel, drove it half the day only minor issues. Cruise, Horn, 4x4, suddenly would not work, but it was running and driving like it always has.
Around lunch while at 55 mph it shuttered hard like it had stalled for a second. I stopped and checked the oil. It was just above the add but I topped it off and went one. The further I went the more it happened.
So I decided to head back to shop and switch it with the car i had left there. It finally died like it was out of fuel.
next day I take 5 gallons of fuel and put in it ( maybe the gauge is acting up like the horn, cruise and 4x4?), it brings it from 3/4 plus to full mark, so gauge is working accurate. I also keep a fuel log that says i went 100 miles since last fill up.
Get in, it fires right up. I leave it sit and idle while i park the car. About 5 minutes and it dies. It will start run a few seconds and die again. The more I try it the shorter time it runs.
Finally does not want it start at all. I read about disconnecting plug on inside left front of valve cover , that had not effect. Crawled under, and frame mounted fuel pump is running.
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