Ford 7.3L Power Stroke (1999-2003) :: 2002 - 4x4 Will Not Shift From 2Hi To 4Hi To 4Lo
Feb 19, 2012
We have a 2002 excursion. I have replaced the 4x4 selector switch on the dash as well as the front hubs they are now the warn premium hubs and the transfer case shift motor all part are ford all but the hubs. My question is it will not shift from 2 hi to 4 hi to 4 low, I have done all the right things that the book says to do, put vic in neutral keep foot on break, switch selector switch to 4x4 or 2 or low and it will not shift. When the transfer case shift motor was off i put the truck back in 2 wheel drive by hand with a wrench and it moves free no binding what else could it be the fuse under the steering wheel is good and new parts are good as well...
4x4 2002 excursion limited 7.3 only mod is cold air intake....
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Seems like I have an issue every other week of driving my truck. Today I arrived at work and attempted to shift into park but it wouldn't go. I went to tighten the bolts and after tightening it still wouldn't work. So I tried tightening them again and the top of the top bolt broke off. So I took a nut and a lock washer and put it on the other side (was very hard) and got it tightened best I can. It looks tightened pretty good but I still can't shift into park. Maybe the bushing for that piece are bad? I have no clue where to go from here or what I need or even if putting a nut on the bolt works.
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Won't shift into park, Checked the two bolts and they were tight. Ended up having a rock wedged behind shift lever on the transmission.
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I noticed my '99 started getting difficult to get in gear & shift, within a coupe of days the peddle was barely off the floor before it would engage. A day later it started 'creeping' if started while in gear. Replaced the master/slave cylinders with no change.
Is a clutch replacement the next step? Just thought I would ask before throwing money at it, since the only other times I've had clutch issues there was slipping or it just plain exploded.
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I need to replace the cable on my gear shift indicator. Of course you can't just replace the cable. I have even looked on you tube and not found anything. I don't know if maybe I am using the wrong search terms or not.
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I've had a shifter-related short on my instrument panel and stereo lights for close to two years now, and it finally got so bad I had to dig in and decided to proactively replace the shift tube while I was digging in. After all, the existing one had 290K miles on it. Although the lighting issue drove me to replace the shifter tube in hopes of finding a damaged wire, but this issue has now been moved to a separate thread [URL] ...... The remainder of this thread deals with my difficulty with the new hardware.
So, I compiled all the info I could find on replacing the shifter tube and did the replacement on Saturday (Dorman shifter tube kit from O-Reilly's). The Dorman kit was fine, mechanically, and the parts fit together well. I did, however, have to smooth out some burrs and sharp machining edges where the new nylon bushings go just to prevent premature wear on them from the sub par machining cleanup a the Dorman manufacturer. I also inspected all of the wiring harnesses and connectors carefully, but could not find any evidence of a shorted wire anywhere.
Results... Shifter Movement: Overall, the shift movements are much more secure and smooth as butter, even though the shift arm itself still has slop in it where it gets pinned into the tube housing.
Now that it's all together, though, I can no longer shift down into 1st gear, and getting it into Park to release the key is tedious. I uninstalled and reinstalled the rear shifter bracket three times (the one which is typically related to not being able to get into Park and 1st). I carefully made sure that it was tight and completely flat against the rear of the shift tube each time. I just cannot tell why getting into Park is tougher than it used to be, nor can I find a physical barrier preventing it from getting it into the 1st gear position.
So here are my questions:
1. The steering column mounting flanges have some adjustment slop around the two rear mounting bolts, and the front two bolts also have minimal "adjustment" capability. Is ti possible that my entire shift positioning problem is due to not having the steering column physically mounted in the right alignment and that is restricting motion on the gear shift flex shaft?
2. If the answer to #1 above is "no", then what else do I need to be looking for to resolve this limited shifter movement?
3. There is a solenoid switch at the rear of the shift tube... is it possible that this is going out? I honestly do not suspect it because I have no trouble starting the truck when in Park, but I have not yet verified the effect of being in "R" on whether or not my backup lights come on.
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2001 F250 7.3 - warn manual hubs.. However, the wife has been driving the truck and I don't know how often she has cycled 4WD.
Basically if you choose 4WD hi it doesn't light up to indicate that it has engaged, if you drive for a couple of minutes slowly then eventually it drops in - not much use if you're already stuck. It will then select 4Lo. Coming out of 4Lo to 4Hi or 2WD is painfully slow - like 5-6 minutes before the dash light goes out for 2WD.
I was thinking maybe the electric motor for the transfer case - unless it is the transfer case dying.
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My shift indicator switch on the trans seized up, so a local trans shop replaced it for me. Now I get no low range when I select it. I understand it needs to see the truck in neutral to do this, is there a simple adjustment? The trans shop is a long way away.
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99.5 F-250 4 wheel drive. I have a rattle near the firewall in the shift mechanism. If I hold lever the noise stops. What is required to fix?
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i bought a f250, i rebuilt the 7.3 after installing it the transmission isn't shifting correctly. Reverse perfect, 1st and shifts to 2nd great. wont go into 3rd. i replaced the 2 sensors on the transmission, i replaces the sensor on the 3rd member. the speedometer works but not correctly, i can unplug the sensor on the front of transmission and it shifts into 3rd. but when i plug it back it doesn't. no codes. could it be the ecm?
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It's happened to me the last 3 times I've taken my truck out and drove through some deep snow. I have a hard time shifting the transmission from drive to park. The snow must get packed up under the truck near the shift linkages.
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I bought it 4 years ago with 205K, swapped trans fluid.. 10k miles later (I don't drive it a lot ). I am throwing the code P0750 Shift A malfunction.. i figured id swap the solenoid pack since I am pretty handy and it was affordable.. but it didn't seem to do the trick.. it drove around the block good for 5 minutes before it started shifting weird and throwing a code again.. almost seems to be slipping... I still have to check fluid level again and scan the code again but any suggestions? I have an apt to go to the tranny shop this week and would like to avoid the big bucks if possible.
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I have a 2002 7.3L Screw 4x4. Will a 03/04 6.0L instrument cluster work in this truck? The 2 clusters appear identical. I put the 6.0 cluster in and the trans temp, and coolant temp gauge will not work. All the gauges sweep when it is powered on, but the coolant and trans temp lay flat, and the check gauge light is on. All other gauges and functions work. When I put my other cluster in, all gauges work fine. Is there a difference in the VSM, PCM, or the SCP communication?
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I just finished a cab swap and I'm having a little trouble. Here's a link to what I've done : [URL] ....
KOEO the WTS light, battery light, SES light all stay on and no power to fuel pump. No communication with PCM (using AE). All fuses are good, but no power to PCM fuse (#22). When I apply 12v to #22, the truck will start and idle - but poorly because I still don't think fuel pump comes on. The idiot lights all stay the same.
I did get to pull codes while it was running and got stuff like IAT circuit high (its not plugged in), fuel pump relay short to batttery, and a few other short to battery things (park assist stuff IIRC). I thought that might have something to do with the redneck idea to boost the fuse with an external power source?
Just thinking while typing, I don't have 3rd brake light hooked up yet (just thought of that, I'll hook it up first) and bed/bumper are not installed, so no tail lights or park assist stuff is hooked up. I'm also not using overhead computer, so it's not plugged in.
My next step is to go back through all of the connectors and make sure something isn't 1/2 way plugged in or possibly plugged into the wrong place(s).
Looking thru the wiring diagrams is not a strong subject for me, but I was trying to figure out how power gets to the fuse and how PCM relay works (does it complete circuit to ground to energize the coil?).
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My issue I'm having - 2002 F350 7.3L has an 8 inch bds lift with 37/13.50 tires. I realize these tires are big but... while driving 100kms/hr or 60 miles per hour and I hit the gas the truck barely wants to move (without pulling a load). Thought maybe a turbo but I have no mechanical skills so here I am!
2nd issue, there's a bullydog chip in that truck when I bought it. he said he always ran it on extreme. I found it puffs way to much black when on extreme and on performance it seems a lot better so that's where I have it?.
3rd issue, the transmission gauge on the dash goes into red when climbing up hills ( I live in the rocky mountains so a lot!) but the bullydog chip says the tranny is only at its hottest 140C? I don't believe that's to hot but I do believe my truck is derating a little while the tranny gauge on the dash is in the red? is there any quick fixes out there for these issues.
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Well, I've been getting a flashing OD light, so doing some research, led me to replace the shift solenoid. I did just that and have yet again the same P0741 code... The truck seems to shift normal but will randomly throw the code and then will not go into Overdrive as well as shift very hard into all gear. Where to look next?
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Problems with my 2001 F250 4r100 transmission. Transmission will only shift to 2nd gear when throttle is feathered at @2500 rpm. All other gears shift perfectly. This problem is consistent.
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I have a 02 f350 7.3 with 296,000k its been running ruff lately with a serious loss in power. The truck sounds good at idle starts up fine but when im on the throttle under load it almost crackles and sometimes bucks. I thought its was injectors replaced them all with stock ford remains but didn't fix the problem. I have AE and it passes a buzz test but i did a KOER test today and it started what seemed like a misfire during the test my ICP went to 2400-2500 and my IPR was at 38%. I have already put a new hpop in a couple month back along with new hpop lines do to a burst, ICP sensor, and i rebuilt the IPR valve. Not sure if this is a problem with fuel or the hpop I have also cleaned the screens in the tank and replaced the fuel pump which were pretty bad....
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There was no power getting to the fuel pump on my 2002 Ford F250 73 diesel traced it back to the inertia switch no power in or out but I'm getting power at the fuel pump relay put the code scanner to the PCM and no communication....
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I have a 2002 F-250 7.3, 159k on it. I bought it in March, ran AWESOME up till now. I was driving to work last week, check engine light came on, truck lost power and started idling rough. I have a buddy who works for a Ford dealer as a diesel mechanic, he came over with his scanner and laptop. #2,#4,#8 cylinders kept coming up saying possible problems are injectors, harness, rings.. He also did an electrical check, that all checked out. He told me to get injectors, so I got 4 injectors (yes I got the correct #8 injector), valve cover gasket, injector harness and 4 glow plugs.
The parts came last Friday, we did the job and it ran great. Drove it Friday night, Saturday, Sunday morning, no issues. Sunday afternoon we were on our way to a birthday party, truck started doing the exact same thing... Check engine light, rough idle, loss of power. After I got home from the party, my buddy came back over, put it on the scanner again, getting the same codes again. Deleted the codes, ran the tests again, same codes, deleted the codes, rant the tests again, same codes.
He said he is going to come by tomorrow with the box to check each individual cylinder.
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I now have a 2002, 7.3, 250, 4x4 and love it. Everything but the milege. All in all it's a great ride. I have one little problem that's driven me nuts.
The power windows and the radio go out occasionally. Both at the same time. They come back on...... sometimes. Sometimes it takes a day or two. I've checked the fuses and then saw that there is a breaker in the 601 location in the fuse box that's probably causing the problem.
But I thought that it was supposed to shut off to protect that circuit when there is a short somewhere. I don't know where to go or how to locate the short if in fact this is my problem.
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