Ford 7.3L Power Stroke (1999-2003) :: 2001 - Hesitates And Won't Go Above Idle Sometimes


Apr 3, 2017

I have a 2001 f350 4x4 edge programmer 330k miles. I bought it not running right and thought it would be a easy fix. I'm fairly knowledgeable with the 7.3. Original symptoms where it would run for 5-10 minutes lose power and quit. No restart until it sat for a few hours. P1211 was code, so I figure it's a high pressure oil problem. The truck has a new icp, Ipr, fuel pump, a receipt from dealer where they replaced 1 injectors o ring. I figure the o rings where bad. I replaced all of them.

1 injector was pretty bad the o ring was kinda tore up and disfigured, and 1 had new o rings. Why they would just replace 1 I'll never know. Well the problem still exists, it starts fine sounds good. It will idle 20-30 minutes then get sluggish if I give it any fuel. It's a lot better than before I can floor it and it will rev up and after a few revs it gets better again. If I unplug the icp the idle will go up and down and almost die. Trying to start warm it will just barely run at 4-500 rpm then quit unless I can get it to rev. Once it revs up it seems ok. Does that sound like a hpop problem or am I even on. The right path?

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Ford 7.3L Power Stroke (1999-2003) :: 2001- Rough Idle - Power Loss?

Dad has a 01 one ton with the 7.3 and isn't real tech savvy so I'm posting for him. He is the original owner and has been complaining recently about the lack of power. Particularly the upper end. He is having to downshift way more often and where he used to not have to. And we've both noticed a very noticeable shake at idle. Not a vibration but a true shake. He changes the oil every 5000 on the dot and I've gone and changed the air and fuel filter and ran hose and see foam and royal purple injector cleaner through it with no results. Truck is all stock with 225000 on it.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F550 - Surge Off Idle / No Power

I have 01 F550 6spd 4x4. sounds rhythmic, smooth at idle but just over 1200 is a pattern surge but doesn't sound like one cylinder, cel is off, ICP and pigtail changed as it was leaking , no change. From what I've read duty on ICP and IPR should be about same % I've included the codes I've gotten, I have the epc disconnected right now as I thought it was a wastegate issue, checking the ICP plug next,anything I've missed? It had a cyl 8 contribution at idle which I hear is common? Will changing CPS work with that one? Think it's a grey one. There's no water in bowl I replaced filter, since replaced ICP, pigtail, and bleeding fuel bowl and new filter the codes are gone but still misses, will be checking uvch, injector buzz test showed no faults. Old diesel guy said to flood with Stanadyne fuel treat?

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 - Vibration At Idle

I change my motor in my 01 f350 ccsb to a forged rod one from a 97. When I put the thing in my inexperience cause me to screw up my torque converter in turn ruining my transmission. So after a rebuild I put it back in and she fit like a glove. Ever since I put the engine in i get a vibration at idle.

After I realize I screwed up the torque converter I figured that was the cause of the vibration. But now I know the trans is in properly I still have this vibration I'm thinking it's the position of the motor. I installed new motor mounts when I put the motor in but they were quite a bit off from the original points on the cross member.

My only idea to rectify this was to reinstall the original ones and try to position the motor back where it was prior to the engine swap. Or should I be looking elsewhere?

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Ford 7.3L Power Stroke (1999-2003) :: 2001 - Rough Idle And Stalling?

A couple weeks ago my 01 7.3 with 265,xxx started ideling rough and stalling. I had driven in all day Sunday and the next day it started out of the blue! It would barely start idle rough and stall out no CEL. I have singed changed the icp, fuel filter and I have checked oil level. Also used fuel cleaner. Still had no luck. When I changed the icp sensor the check engine light came on and was no change I then got a ford oem camshaft sensor and my truck fired right up but still sounded like it had a little miss here and there drove it for a few weeks fine now back to the same thing it will start up and idle fine for 10 seconds then start the rough idle but won't stall out anymore just idle rough. I am stumped I can't get any codes to pull up and if oriellys uses there scan tool while the truck was running it would shut the truck off! I can't find any answers.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F250 - Oil Leak And Inconsistent Idle

2001 F250 7.3L 280k... On a 50 ish degree day or if the truck is cool on a warmer day I'm getting an inconsistent idle lowest end 450rpm high end maybe 750. Wondering now what the possible causes may be, truck seems to run fine and idle ok once warmed up but still cycles the revs a little, AC is off.

Second question is about an oil leak, doesn't seem to be massive but it leaves a small pool, especially if she's plugged in. It seems to be coming from underneath the truck driver side large metal tube system running front to back on the engine, just under the manifold I think.

I checked HPOP connections and they are solid no leaking but here's a pic from under the truck, can't see any of this from the top. Is it an easy fix??

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Ford 7.3L Power Stroke (1999-2003) :: 2001 Excursion - Slight Vibration At Idle

I'm looking at a 2001 Excursion with 242k miles. Truck is all stock, and everything checks out well. The only thing is there is a slight vibration at idle, that increases quite a bit when the engine is revved to about 12-1500rpm. Ran a CCT, and #8 was flagged. I know that can be somewhat normal depending on the CPS, right? Otherwise the truck is smooth, and in great shape. Should I be concerned about what feels like a slight miss on #8?

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Ford 7.3L Power Stroke (1999-2003) :: 2001 - Rough Idle - Poor Fuel Mileage?

My7.3 is idling rough till I pull the fuse for the fuel pump them it will smoothen out I ran a by pass switch to us my truck but the fuel mileage is bad why

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Ford 7.3L Power Stroke (1999-2003) :: 2001 - Crank And Start Then Idle For Few Seconds And Shut Off?

I've developed a problem, usually when starting, that the truck will crank over, start and idle for a few seconds and then shut off. The few seconds it idles it doesn't get any throttle input. I'll crank it back over taking a little more than usual to get it started. When it does start it seems slightly sluggish but that quickly, like almost immediately goes away and the throttle is working again.

Oh, 2001, 7.3 stock w/200k

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F250 Rough Idle / Shaking When Press Accelerator And RPM Go Above 2K

2001 f250 7.3L, 289,000 miles, changed the IPR and ICP, noticed the EBP tube was in two pieces. Would this cause the rough idle and shaking? IT started running rough and would die after a mile or two. Would have to wait 30 minutes before it would start again. That is when a buddy told me to change the IPR and ICP the ICP plug was covered in oil as well as the top of the ICP. So I changed the wiring plug as well. I originally cleaned and changed O-rings on IPR but then it wouldn't start, bought a new IPR and started but runs rough. I just started it with EBP tube removed and sensor unplugged. Idling rough when I press accelerator and RPM go above 2K it levels off pouring black smoke everywhere.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Hesitates / Dies Whilst Hitting Bump / A/C On?

About 4-5 weeks ago my 2002 F-250 7.3 just died with no warning after coming off the highway and since then it hesitates/dies when hitting a bump or while applying pedal with the A/C on. The code that keeps popping up is the P0344 "CPS" and the code for back pressure sensor... I have replaced the CPS twice "making sure the 1st one was not bad", the back pressure sensor and the tube the goes the manifold, and fuel filter and still having problems... I didn't know if there could be a fuel pump issue or something else?

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Transmission Work Slowly - Hesitates To Engage Drive After Reverse?

I have a 2002 7.3 e350 quigley 4x4 Sportsmobile with 312k miles. 2nd owner. Bought it with 295k miles 2 years ago. From what I gathered the tranny is original.

After reversing at a downhill angle, stopping, and shifting the lever to Drive, the tranny doesn't seem to put Drive in gear and depending on the angle of the slope, the van will roll back or barely creeps forward even with throttle. Put it in 1st gear, and the tranny engages that in gear and drives forward no issues, then I can shift to 2nd, then Drive and the tranny shifts fine after that.

No weird tranny noises or clunking. Noticed this issue about a month ago or about a couple thousand miles ago. Did tranny service (drain, filter, fill) at the ford dealership at 305k months ago.

I can only replicate this issue when Reversing on a down slope. On a flat surface van Reverses and engages Drive like normal.

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Ford 6.0L Power Stroke Diesel :: 2005 F350 - Hesitates / Low Power Driving / Idle

I have a 2005 F-350 Lariat, FX4, CrewCab, with an 8ft Bed if any of that matters. Currently sitting at 191,000 miles and 4,500 Engine Hours I just started running into some issues that I cannot figure out. To start with here is a list of all the mods and prior maintenance that I've done to my truck over that last 6+ years that I've owned it.

I purchased the truck in 2010 and had no issues whatsoever for the first 3 years.....then it all started. While pulling a camper home from vacation "still bone stock" the truck overheated and by the time I realized it it was to late. I ended up blowing a head gasket cracking a head and blowing a hole in my coolant reservoir from the heat & compression of the engine in the coolant system. So to the shop it went.

All of this was done at the same time at just under 4,000 engine hours:

1) Both heads were sent out to be pressure tested "which is where the crack was found", so 1 replacement head and the other trued up and tested by the machine shop
2) All 8 injectors replaced with Airtex/Wells New/Reman
3) ARP Head Studs
4) BPD EGR Cooler
5) New Stock Coolant Reservoir
6) New Stock Oil Cooler
7) Motorcraft Coolant & Oil/Oil Filter Change
8) New Serpentine Belt

After getting the truck back I installed some upgrades that I had wanted but didn't want to do until I had head studs. 4" Turbo back Diamond Eye Performance exhaust, Bully Dog GT Tuner with an EGT Pyro, coolant changed to Caterpillar ELC, Sinister Diesel coolant filtration system, new Optima batteries "I hated them",

Forward a year with no problems I had a crank but no start. I ended up having a bad IPR. A buddy rebuilt the turbo since I had it out and it was leaking. He apparently did something wrong because it took its own life sometime after. So a brand new stock Garrett Turbo with a Wicked Wheel 2 & I changed the IPR "don't remember the brand." Also replaced the factory paper air filter with a cleanable one from AFE that fits in the factory cold air intake.

Little more time and I started to have some overheating issues again, luckily the Bully Dog was monitoring and I had alerts set up so I caught it way before it caused any serious damage. Turned out the fan clutch wasn't working. So I replaced the Water Pump with one from dieselsite.com that has a steel impeller, also replaced the computer controlled fan clutch with a 7.3L mechanical fan clutch and an adapter from BPD.

After that the batteries I hated were replaced. I installed Oddssey Extreme 950CCA ones, a new 185A alternator from FICMRepair.com as well as the complete battery wiring interconnect kit. Did the blue spring upgrade. Replaced my FICM with the BPD 6 phase at 54V setting. Also I changed my starter to an 6.4L Ultima one from O'Reily Auto to bring me up from that slow crank of the 6.0L at about 150RPM to the 225RPM of the 6.4L.

So now on to the current issue. This has happened in the last month and may be related to the issue. I had some small coolant leaks and wanted them fixed. Pressure tested the system & found the radiator and timing cover gasket leaking. I installed a new stock radiator and lower radiator hose. Had the shop do the gasket and a serpentine belt due to cleaners being all over it. During replacement of the timing cover gasket my mechanic found that the LPOP gears had some damage as if something had be in there at one time. Not sever damage just minor. LPOP replaced with brand new one from Ford.

After I got the truck back it was fine for 2 weeks, no leaks or any problems whatsoever. Then I noticed a hesitation as I was leaving work at idle. You could see the RPM's moving up and down by about 50 as it sat there at idle. It got really bad and eventually stalled on me. It fired right back up and ran fine after. I was thinking water in the fuel or just maybe old fuel because it was kinda old and I was at 1/4 of a tank. I went and filled up and it ran great all the way home. Day or so later same thing. At idle you can see the RPM fluctuating and while driving it feels like it has no power at times then it goes away and runs fine. So I changed both fuel filter with Motorcraft ones and put in a new oil filter. It is the Wix brand but I've be running it for years with no issues, one was also in it way before this issues started. The oil has about 2,000 miles on it currently. I verified fuel pressure at idle to be at 70PSI. I tried unplugging the ICP at idle with no change in the hesitation. So I plugged in my SG2 and started to see if I could see anything out of the ordinary.

OAT - 60 Degrees F
KOEO Engine Cold - FMP - 54.5V, ICV - 0.25V, ICP - 0, IPR - 14.9
KOER Engine Warm - FMP - 54.5V, ICV - 0.82V, ICP - 576, IPR - 23.5
Cruise at 40MPH - FMP - 54.5V, ICV - 1.14V, ICP - 965, IPR - 32.9
Cruise at 50MPH - FMP - 54.5V, ICV - 1.42V, ICP - 1,190, IPR - 38.0
Cruise at 60MPH - FMP - 54.5V, ICV - 1.27V, ICP - 1,143, IPR - 37.2

While driving this issue comes and goes very randomly. The only parameter I notice changing alot is the IPR. It jumps around a lot and sometimes it will go to 85. I know that this isn't a good thing so I am going to change the IPR later today or tomorrow. I already had a brand new Motorcraft one to put in, plus at the very least I want to look at the screen. I had read somewhere that there could be air in the oil system and that if you run at a high RPM it can remove this air. I never seen any bubbles or anything on the dipstick. My brother ran the truck for me at 3,000RPM for 5 minutes. No hesitation during the test but he didn't have the SG2 plugged in so I don't know the parameters during the test. I thought that it worked but then it came back after a few miles of driving. The above parameters are from this mornings drive home from work.

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Ford 6.0L Power Stroke Diesel :: 2004 - Stumble And Hesitates At Idle / Acceleration?

I have a 2004 f350 6.0 it has 73000 miles on it. I've had the truck for about a month and its developed a slight stumble, hesitation. It does it during idle and acceleration, if I give it more throttle it smooths out. The cel is not on and there are no stored codes.It did this a few days after i bought it,i noticed the map sensor was broke in half so i replaced that and it smoothed out.But it came back. Exhaust is clean no white or black smoke at all.

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Ford 6.0L Power Stroke Diesel :: 2006 - Hesitates Intermittently - Stumble At Idle?

I have a 2006 F-250 4x4 with no cat, and no egr but the valve is still connected. It has about 146,000 miles. Just recently when warm, it has a slight miss every once and a while when stopped and in gear. Just a slight drop in RPM then recovery. Its mainly used on the highway and 99% of the time I set the cruise and its smooth as silk. Every once and a while I feel it stumble once or twice, recover and it is fine for the next 80 miles with no issue. It started as once every few trips but now It seems to be happening at least once every other. I use Motorcraft filters (maybe 6K on the fuel filters) and rotella oil. My scangaugeII shows no codes and no Injector pressure issue (1200-1400 at 75 mph depending on grade) and the FICM voltage stays between 48.5v and 49.0V. What should I check?

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Ford 7.3L Power Stroke (1999-2003) :: 2000 - Smooth Idle But No Power

I purchased a 2000 excursion with the 7.3 a couple of weeks ago. The guy said originally in the add that it need #2 and #8 injectors replaced. When I went and looked at it he had already replaced them and said the it still has no power and needed the remaining 6 replaced. I purchased it as it was a good deal thinking I should be able to get it fixed for worst case a set of injectors. BTW the engine has little to no blowby and starts easy and idles great.

The problem it it will not build any boost (has external boost gauge). Actually the gauge only shows vacuum. With the truck in park or neutral you can slowly rev the motor to 2500rpm and all seems fine but as soon as you break past 2500rpm it sound like it is missing and starts blowing white smoke. The smoke smells like when a diesel heater runs out of diesel. If you try and drive it it has NO power and will not move out of its own way and will eventually start like it is missing and blowing white smoke.

The previous owner replaced the following:

#2 injector
#8 injector
UVC gaskets
MAP Sensor
Wastegate solenoid sensor

The first thing I did was start looking at the no boost issue and pulled the turbo. I deleted the EBPV while i was there. Also the turbine wheel was in very bad shape so i replaced the turbine wheel, shaft, seals, bushings and installed a new compressor wheel 5+5 wheel off ebay. Reinstalled turbo and the symptoms are the same. I also replaced the clamps on the spider with Tbolt clamps instead of the worm gear styles and it psi tested all piping and intercooler to 30psi with no leaks. Also the up pipes have already been replaced with the bellowed style so there are no leaks and it has a 4" straight exhaust.

I have since ordered oring kits for the injectors and also ordered the fittings for the fuel bowl so i can check fuel pressure. it has a new air filter, oil filter, oil and fuel filter installed.

The ICP sensor has oil in the plug but if i unplug it the symptoms are still there.

I have also used a scanner and the ICP pressure is approx 500psi at idle and the duty cycle is about 11% at idle. Also the HPOP looks to be new as it is very clean compared to the surrounding parts and i have checked the HPOP reservoir and it is full to withing 1/2" from the threads.

2000 Excursion
7.3
205000 miles

I am assuming that the injectors are original other than #2 and #8.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - CEL - Rough Idle - Loss Of Power?

I have a 2002 F-250 7.3, 159k on it. I bought it in March, ran AWESOME up till now. I was driving to work last week, check engine light came on, truck lost power and started idling rough. I have a buddy who works for a Ford dealer as a diesel mechanic, he came over with his scanner and laptop. #2,#4,#8 cylinders kept coming up saying possible problems are injectors, harness, rings.. He also did an electrical check, that all checked out. He told me to get injectors, so I got 4 injectors (yes I got the correct #8 injector), valve cover gasket, injector harness and 4 glow plugs.

The parts came last Friday, we did the job and it ran great. Drove it Friday night, Saturday, Sunday morning, no issues. Sunday afternoon we were on our way to a birthday party, truck started doing the exact same thing... Check engine light, rough idle, loss of power. After I got home from the party, my buddy came back over, put it on the scanner again, getting the same codes again. Deleted the codes, ran the tests again, same codes, deleted the codes, rant the tests again, same codes.

He said he is going to come by tomorrow with the box to check each individual cylinder.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F350 - Rough Idle / Lack Of Power

I have a 2002 F350 4wd with the 7.3. I was driving the truck and all of a sudden it was running like crap. the engine light was on. after a minute or so the engine light goes off and the truck is running fine. then again starts running like crap. I am close to the house so I limp it home. runs like crap.... will barley climb small hills. engine light is on. get home turn it off... next day... starts up and runs great for 10 - 15 min. engine light comes back on... runs like crap.... my neighbor says "It's the crank position sensor" I replace it.... runs great for a month.... now it's doing the same thing......

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Ford 7.3L Power Stroke (1999-2003) :: Power Breaking And Rough Idle When Stop At A Light

We have a 2002 7.3 f350 2wd this darn thing is now tripping me out. At first when ou start the truck its all good but when it warms up the idle is funky when you go to stop at a lite its like im power breaking and rough idle once stopped the idle is about between 800 and 900rpms at a stop really high idle but plenty of power on take off...

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Ford 7.3L Power Stroke (1999-2003) :: Idle Roughly - No Power - Got Codes P1280 And P1316?

Started my truck yesterday and drove about 1/4 of mile and all of a sudden I lost all power but was lucky enough to creep back home. Had a friend put it on a scanner and it spit out P1280 and P1316 codes. My truck will start and idle rough but has no throttle response and no power. I changed out the CPS and ICP and the problem still exists. I got an infrared thermometer and checked the heat coming off each manifold and the driver side was reading about 200 while the passenger side was reading about 75 while at idle. Pulled valve pan cover off the passenger side to check and see if the harness came loose and everything looked fine. So my question is do you think this could lead to a bad IDM?

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Ford 7.3L Power Stroke (1999-2003) :: Missing At Idle - Power Loss At 50 MPH - White Smoke From Tailpipe

My 02 excursion is missing at idle and jars the whole truck around going approx 50mph feels like good amount of power loss but still pushing 30psi boost, just got autoenginuity all injectors buzz fine on the test, contribution test show balance fault in cylinders 1&8, should I look for o-rings to be bad, uvch, cups cracked or what ----- turbo fine, hpop great condition, new IPR, new fuel pump and hutch mod, about. 250k miles on truck nothing else major showed up on ae.

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