Ford 7.3L Power Stroke (1999-2003) :: 2000 Turbo Exhaust Housing Gasket
Jul 19, 2015
So, I just got my turbo back from my pal Ruben at SoCal Porting (does good work fast and inexpensive) and, I have a question about the exhaust housing with the EBPV.
Is there a gasket that goes between the turbine housing and the adapter that the down pipe mounts to? And, if so, what is the part number for it? If it's steel to steel cool. If not, I'd prefer to put the OEM gasket in there versus permatex or something similar.
Pic of the compressor housing with a little port work....
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I've been mulling over the idea of doing a muffler job on my 2002 f350 7.3 cc short bed. I do tow on and off for work and dual material for work. I am thinking of upgrading the exhaust because I noticed a couple small leaks in the muffler and I'd like to lower the egt's for the truck so it breath a bit smoother. I'm not a fan of the really high pitched sounds I've heard on some I want it deep and heavy sounding. The turbo is fine for now but eventually I'll need to know what to upgrade to once it starts to wear out. I don't plan on doing dumb chips or tunes because it's not a toy truck but a work and daily driver.
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I am having trouble finding an oil leak on my truck. the oil is coming out of the weep hole on the bottom of the bell housing where the cover over the torque converter is. There is no oil in the front of the valley under the fuel bowl/hpop. But there is a small puddle in the rear of the valley. I have changed all the turbo pedestal orings. Maybe the ebpv rod? But i cant see it leaking from there so im not sure where its coming from. Also have to do the front main as is leaks a little onto my lower radiator hose. How difficult are those?
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I have a small oil leak that is showing up under my turbo compressor housing. It's starting to show a little in the valley. Not a big leak, just not sure were the source is and would like you opinions and recommendations. I have been cleaning it up every few days, drive it then use a mirror and rag to try and locate the source.
Here are some pics, I hope I took some that are good enough. Unfortunately I cleaned up the oil before the pics, but I circled and marked the location.
Concerned about the turbo, but I don't understand this leak since it's not coming from the center section. The turbo drain pipe is new and it does not seem to be coming from there. The leak is not enough to show a change on the dipstick the last 3-4,000 miles as far as I can tell.
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I have a 2000 Ford F350 7.3 with the auto and 262,000 miles on it. As far as I know everything is stock on this truck. It has been a great truck but lately its been making a strange noise. It almost sounds like an exhaust rattle or vibration but it is intermittent. Its not really loud it can be heard best in the cab at idle. I've looked all over on the truck and haven't found anything. I can't pinpoint where it is coming from. I tried starting the truck with the serpentine belt off no change.
I took the inspection plate off the bell housing and couldn't see any cracks the torque converter bolts appear tight, and the starter is not engaged while running. I've read a few forums on the torque converter going bad. It looks to me like its more the 99 trucks that had trouble with that. Did the torque converter issue carry over to the 2000's? Would a torque converter/transmission problem be intermittent?
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I hear a whoosh whoosh whoosh sound coming from the exhaust when its warming up in the morning. What is happening?
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Tried to flush it and got as far as draining everything. I can't hook up my T and begin the flushing process because I can't remove the thermostat. I have a buddy who can get the bolt out but I'd have to be able to drive the truck to him. I've tried just about everything to remove it. I did manage to find some replacements for when I do get the last one out though .Is there a way to still flush this thing like maybe just hook up the hose to the t and run the engine with the heat on to open the thermostat?
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Was wondering if the wheel for the ported housing from riffraff is worth it. Also, since I'm lazy I was gonna just spin the old wheel off with an impact wrench. I have a cordless that's prett stout but I'm sure I'll have to use air. Any thoughts on the wheel and taking the stocker off this way?
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I'm presently traveling and my '02 F-250 with a 7.3 PowerStroke has developed a pretty steady drip of what I am almost sure is diesel fuel. It's dripping from the very front, from the shroud around the fan and radiator area.
I have some basic tools with me, but no experience on this engine or the fuel system. Does the fuel line go up into the radiator area? What should I be looking for? I'm stranded in a campground until I figure this out.
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I have a 2001 f250 7.3l 4x4 and the fuel filter housing is leaking real bad from either the back or under it. I need to get info on parts that i would need as well.
[URL]....
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So I tried to replace my thermostat and housing and the housing bolt snapped off. Ok so I tried to extract that bolt off and the extractor bolt snapped off inside. I am guessing it might just be easiest to replace the water pump now? I am pretty much at the end of my mechanical rope which is short anyhow.
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Well I am at a loss now. Rebuilt the turbo with a new wheel and kit from Riffraff. I still have no power, no boost and no codes. The new wheel whistles. I can hear it. It sounds way better than the old one. But still no power. I really don't know what to do now.
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My serp belt started squealing so I pulled the thermostat housing to inspect the rubber gasket. It looked OK, but I cleaned up both surfaces and replaced with a new gasket, and put it back together. The housing was replaced just a couple months ago along with new hoses. It was not corroded and OK to reuse.
Started the truck up and saw a slowish/steady drip of red Cat ELC dripping on the driveway. Opened the hood up again and carefully inspected around the thermostat housing - no coolant is leaking there.
I did notice the same slow/steady drip coming from just behind and beneath the thermostat housing. See in pic, this is where it is dripping. One other question, what is this plug for on the side of the water pump?
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As I was getting ready to leave town with the tractor loaded up, I was accelerating with the turbo spooling up when I heard a bit of a pop and lost power (engine still running and all, just very low power like you get when the turbo fails). I wasn't far from the shop so I came back and started getting a lot of white smoke out of the exhaust, it doesn't smell like diesel, probably more like oil. Definitely smoke, not coolant. I pulled it around back and shut it down to go grab AE and scan it and it shows a P0475, starting it back up has light smoke at idle and it idles fine but as soon as you give it any throttle it starts smoking pretty badly.
Researching it looks like the most likely cause for this is the EBPV itself but before tearing it down that far. This is the only code it's showing.
Truck has 272k on it, turbo was rebuilt a couple of years ago but we didn't do anything with the pedestal at that time. I guess in retrospect, I probably should have done the EBPV delete and the resistor fix then but I didn't think about it at the time.
On another note, my AE is not showing any of the system test for some reason, the drop down is blank. I have version 7.0.1, so it's an old version but I'm working on an old truck, so... What that might be? I've got the truck pulled into the shop now to let it cool down. I'll probably let it sit overnight and take the turbo and EBPV out tomorrow unless someone has a better suggestion...
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So my understanding is that if your turbo is leaking oil, you either need to rebuild it or get a new turbo cause the one you have is shot.
I have some oil leaking, but it's not a ton. One one of my buddies was telling me that it's possible that the amount that is leaking is normal due to the PCV (Pressure Control Valve) system, or something like that. Here are a few shots of the turbo, as well as the boots that are leading up to the turbo.
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While my turbo is out I decided to delete the EBPV. I removed the butterfly and rod, & pounded in some 3/4 inch freeze plugs. Are there any mods that need to be done to the pedestal, or can I just leave it the EBPV plunger unhooked? It's not leaking, but will it leak if left unhooked? Or do I have to gut it and tig weld the oil gallery's
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Had a bad turbo on my 07 F550 with a 6.0. Replaced it today and took her for a ride. Started smoking and oil was spitting out of the weep hole in the muffler. A lot of smoke. The truck was smoking before I replaced the turbo too but I didn't have any oil coming out of the weep hole. I'm hoping it is just oil that had been passed into the exhaust by the bad turbo that is now being burnt off and pushed out by the new turbo. Does this sound plausible?
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I have a 2011 that does not currently have the complete factory exhaust system on it and no muffler. With the nice weather I have been driving around with the windows down and hear a noise out of the exhaust that sounds like tires spinning on wet pavement when I let off the throttle or at some shifts of the transmission. Boost seems normal, and don't hear any noise while under load. I think it is just the VGT closing and making the noise. With deleted sys heard this noise in exhaust?
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I purchased the truck over a year ago and never had a problem with the transmission. The only issue was a leaking transmission pan gasket so I changed it put the same fluid that came out back in it since it looked brand new and didnt smell burnt or anything. So fast forward time and my girlfriend was driving the truck over the winter and lost control of the truck and spun it around and hit the front end of the truck into a rock wall.I have a weston bar on the front end that took the majority of the hit.
Shortly after the transmission would start to run warmer than normal. It would be 20 degrees outside and my transmission temp sensor would be reading around 140. Now that the weather is getting warmer the transmission is heating up a lot more. I took it to a guy to have him look at it and thought maybe the cooler was clogged or something like that and possibly put a larger cooler on it. He called me up a few days later and said their was a larger cooler already on it but it was not hooked up. It is a black one mounted on the front of the radiator. He said he cut the lines off of the old one and there was a slight bend in the one line so he cut a little higher than that line and then hooked up the cooler.
He told me he blew in the lines and there was no restrictions in it, i guess no pressure when we blue on the lines. I drove it home and the temp went higher than ever before up to 220. The cooler on the front was ice cold and trans pan was hot.I am starting to think maybe the bypass is bad and the fluid isn't getting to the cooler. The fluid is still pink and does not smell burnt so I want to fix the problem before any issues arise. The truck has 137000 miles on it. I have attached pictures of the cooler that he said was already there but not hooked up.
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Dumb question but how do I remove the air filter intake from the turbo Its a little oily there from a fuel or oil leak but I dont see a clamp holding it on the turbo?
Also what is the e clip? Is it the little thing holding the wastegate rod on the exhaust turbine? Can I just pull the rod up off the clip?
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I'm getting ready to change the glow plugs in my dad's e99, 196k on the clock. When I pulled the air intake tubes I found some oil in the turbo:
The inlet tube also had a bunch of gunk in it too:
Does this look like it is caused by the PCVor is it a bigger issue?
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