Ford 7.3L Power Stroke (1999-2003) :: 2000 - Changed Alternator Still Overcharging
Apr 13, 2017
I am having an overcharging issue with my 2000 F350 diesel. It first started when I had a garage check the batteries due to poor starting this winter. They found one reading 6V and I had them replace it. After that the battery light came on. So I had them check it out again and they replaced the other battery. I can't remember if it started before or after the second battery but it started overcharging 16-17 volts according to the dash. I replaced the alternator still overcharging. Since then I have run a 4ga ground from one battery to the alternator and a 4ga ground wire from the other battery to the cab. I also checked most of the stock ground wires which all seem fine. Lastly, I also bought a ford alternator pigtail because one of the wires had cracked insulation and some corrosion. Currently it overcharges unless the battery light comes on which once it does the voltmeter in dash reads normal.
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I have a 2000 Ford E350 Short Bus 7.3 It has abs in the rear diff. I have changed the sensor. I have connected my AE but get nothing at all from the sensor. My speedometer does work. My overdrive light flashes and the transmission does shift properly. I plan on looking for a bad ground. Can I test the wiring using a volt meter
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2005 F-350 6L
Just changed my alternator, that was the easy part apparently...............
Cant get fan belt back on? My pulleys don't look the same as the picture under the hood. I can see a idler on passengers side down low, but cant seem to make it move to give me some slack.
What kind of tool to use on idler to get slack?
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I'm sure there is something on this somewhere but can't seem to find. Getting ready to change injector o rings and see where people say to drive it 200 miles to get it running right again. Well, I am in the process of a conversion and have no tags or insurance on the truck. Trying to fix issues before I spend that money on it because don't know how much I am going to have to put in it to fix the issue's.
Is there a way to bleed out the air so I don't have to drive it 200 miles? Also, how long will it smoke after the injector change to see if it is actually fixed? I know I should probably see a big difference is ICP,IPR and such. Already know it has leaks in the turbo up pipes which will have to be dealt with too.
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I have an '06 Camry and my check engine light came on so I thought I'd bring it to Auto Zone to have the guys run a free scan on it. They ran the scan and said that my alternator is overcharging and that if I didn't replace it, it would explode my battery and blow every bulb and fuse in the car. then brought it to Advance Auto Parts and they said it just had a vacuum leak. I'm not really sure who to believe..
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I changed my injectors and glow plugs on passenger side. I tried to start the engine and it wont crank (turn over). I tried to turn over by hand by turning alternator bolt counter clockwise, turns a little bit and then get very difficult. Is this hydro lock? I stuck a suction tube down injector holes and made it to the piston not much oil came out, I think the truck was a little low on oil before I started the project. The starter wont turn the engine over. I even turned the engine over by hand many times before I put glow plugs in to evacuate the cylinders. I don't know what to do?
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As soon as I stepped on the brake and started to move backwards out of the garage, pedal pulsed and ABS light came on. Now it comes on shortly after starting and stepping on the brakes. I just finished the drivers side wheel bearing, u-joint, brake pads, rotors, outer axle stub, and all "outer axles" seals replacement.
AllAboutMPG offered a suggestion about shims on the sensor and checking the ring (never done this, figure it out when I'm there later today?) I figured I'd put this here for some additional input and (hopefully!) later be a good search source and fix for fellow members
Here is the original thread. I installed a Timken complete wheel hub unit with new sensor already installed on the hub.
[URL] ....
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Had to change the UVC harness on my 2001 7.3. Truck fell out. Trailered it home and changed the UVC harness on the passenger side. Truck is running great, but now the OD light is flashing. Can't read transmission codes, but was wondering if something from the bad harness could have caused this? Any thoughts?
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Alternator locked up in a parking lot. Replaced it and had to replace pigtail due to a loose wire in the harness. Now battery light comes on intermittently. New alternator is doing fine producing anywhere from 13.9v to. 14.4v. No output voltage correlation to battery light at all. The belt is still in great shape so I don't suspect slipping. Fortunately I caught the old one locking up almost immediately and had recently replaced the belt. Output voltage looks great. Are there any fuses for alternator?
Only thing I can think of that I did...when splicing in the pigtail that connects to the alternator, I briefly grounded whatever wire in the pigtail is hot. Was just a split second, but enough to see a spark and maybe enough to blow a fuse? I've seen people reference an "under hood" fuse box, but I don't seem to have one. My truck is a 2002 CC with just over 100k on the clock.
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Background: '01 Excursion 7.3 4WD, 264,xxx miles, batteries less than three years old, new alternator [URL] .... , using an Edge Insight for digital readings.
Problem: I replaced the alternator about three weeks ago, first week all normal. Second week alt/battery idiot light comes on, then to add more frustration it is consistently inconsistent in its reading.
The volts (upon starting) jump around 11.6 - 12.1 when first starting. The light comes on while accelerating and goes off during no throttle while cold.
After warm-up the light will come on intermittently even though the reading is 13.0>, but never during off throttle.
It seems to do this more when cold but it does not completely stop when it's warm. Yes, I don't think that should be a factor but it is a reality .
I'm thinking it's a bad voltage regulator.
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Had a bad alternator, changed it, and now the battery lite stays on all the time..Changed the alternator again with a known good one, and the light is still on all the time..
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ive noticed my boost has been going down lately. At first I thought it was a boost leak so I replaced all the intercooler boots and both sides of the intercooler pipes. That diddnt change anything at all. I recently got new injectors (200/30%) and a hydra tune for them and it was quick the first few days i was running with that setup, my boost has been dropping and currently at WOT I can't even get to 10lbs of boost and it is noticeable driving, it's slower than it was stock. There was no play in the shaft of my turbo and the turbo in there is only 2 years old. Could the turbo be bad already? Or is there anything else I can check before buying a new one. I have an upgraded hpop and the 6637 intake.
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I put a re manufactured alternator in my 2000 f150 with the 5.4 liter. Now all the lights flicker, go dim and then come back on bright again. I noticed when the lights dim, the heater fan speed also drops. The light flickering is constant and bad enough, that I can notice it in daylight also with the headlights on. It is really noticeable at night with the truck in drive (or any gear for that matter) sitting at a stop sign or sitting still in my driveway. I changed out the old alternator because it was making a loud chattering noise. I didn't have any trouble with the lights or fan with the old alternator. Why doesn't the battery volt gauge in my instrument cluster fluctuate all the time while it is doing this? It reads in the normal range all the time and doesn't move. The flickering lights are also noticeable at highway speeds, its just not as bad.
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I put an O'reileys alternator in my truck today. Drove it most the day and did some plowing with it and it was fine. I just went out to run to the gas station and now the battery light is on. The voltage is still good.
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The past few weeks the dashboard warning light for my alternator/battery will occasionally light up while driving down the road. Whenever it does, my plug in voltage meter shows a healthy 14.x reading. It usually goes out after a few seconds, but will stay lit up for as much as thirty seconds. So other than voltage being too high or too low, what else will cause the dash trouble light to illuminate?
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I have a 2003 F350 6.0. I had a flickering Battery lt on the dash last week so I replaced the Alternator. People recommended I upgrade to the 2005 140 amp alt from my stock 110. I have a single alt system. So I did, today it died on way to work. Batteries were drained. Had new alt checked and its fine. So All I have is a wiring diagram from 99-2002 but it shows the plug on the alt with 2 wires, Lt grn/red from switched ign and Org/Lt Blu which goes to batteries. Org/Lt blu has 12v but Lt green/Red has nothing with ign sw on. I did check fuse 45 in Central J box and have power there. I did notice I have no battery Lt on dash when you turn Ign sw on, and never got the Lt this morning when it died. What Im confused about is do I have a PCM? my diagrams that only go up to 2002 model show it for a 2 alt sys but not for a single alt. I should have power on Lt Grn/red with ign sw on correct? Everyone said 2005 alt was plug and play, the elec connector is now pointed down, where it was pointed up on the orig alt, look to be wired the same.
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00' 7.3 is acting a little strange lately. i was towing a 15 foot trailer the other day for about 250 miles that wasn't all that heavy and my foot felt like it was very close to the floor. I had it to the floor and the truck would only go 60. now even without that trailer its better but still i feel as if i have to really put my foot down into it to speed up. if i go all the way to the floor in o/d it'll downshift and start speeding up but very very slowly then i run out of pedal and am at the floor, a lot slower than before. Before i wouldn't get to the floor and id already be moving pretty good. but now i gotta keep it pretty much 3/4 way down and keep it there to get up to speed and stay there. truck has 253k no tuner or programmer just 6637 intake and an exhaust, ww2. leveled on 35's. the tranny isn't slipping or at least doesn't seem to be. She doesn't shift perfect but its not anything crazy bad for stock with 253k on it. maybe something wrong with the actual pedal? or hopefully not but maybe the trans or motor , or maybe a sensor or something?
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I purchased a 2000 excursion with the 7.3 a couple of weeks ago. The guy said originally in the add that it need #2 and #8 injectors replaced. When I went and looked at it he had already replaced them and said the it still has no power and needed the remaining 6 replaced. I purchased it as it was a good deal thinking I should be able to get it fixed for worst case a set of injectors. BTW the engine has little to no blowby and starts easy and idles great.
The problem it it will not build any boost (has external boost gauge). Actually the gauge only shows vacuum. With the truck in park or neutral you can slowly rev the motor to 2500rpm and all seems fine but as soon as you break past 2500rpm it sound like it is missing and starts blowing white smoke. The smoke smells like when a diesel heater runs out of diesel. If you try and drive it it has NO power and will not move out of its own way and will eventually start like it is missing and blowing white smoke.
The previous owner replaced the following:
#2 injector
#8 injector
UVC gaskets
MAP Sensor
Wastegate solenoid sensor
The first thing I did was start looking at the no boost issue and pulled the turbo. I deleted the EBPV while i was there. Also the turbine wheel was in very bad shape so i replaced the turbine wheel, shaft, seals, bushings and installed a new compressor wheel 5+5 wheel off ebay. Reinstalled turbo and the symptoms are the same. I also replaced the clamps on the spider with Tbolt clamps instead of the worm gear styles and it psi tested all piping and intercooler to 30psi with no leaks. Also the up pipes have already been replaced with the bellowed style so there are no leaks and it has a 4" straight exhaust.
I have since ordered oring kits for the injectors and also ordered the fittings for the fuel bowl so i can check fuel pressure. it has a new air filter, oil filter, oil and fuel filter installed.
The ICP sensor has oil in the plug but if i unplug it the symptoms are still there.
I have also used a scanner and the ICP pressure is approx 500psi at idle and the duty cycle is about 11% at idle. Also the HPOP looks to be new as it is very clean compared to the surrounding parts and i have checked the HPOP reservoir and it is full to withing 1/2" from the threads.
2000 Excursion
7.3
205000 miles
I am assuming that the injectors are original other than #2 and #8.
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I have a F350 that has intermittent power loss.
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Iam looking at a 2000 7.3 Powerstroke that has some problems first it is hard to start cranks like it has a dead cyl. Second after starting it has no power not even enough to move. At first it would only run if held wide open but once it warmed up it would idle and rev and move but barely still had a miss. The weird thing is it did not smoke blue-black or white also no strong smell of diesel and no smell of oil at all. The truck has 230ish miles and there are no maintenance records.air filter was new.
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OK . So here's the deal. My 2000 7.3 ford f250 170k miles. Going from phx az to flagstaff az . For some reason I'm hitting about 40 miles per hour with the pedal all the way down going up a decent grade. Seems like something isn't giving the motor power. I'm pulling a 28 ft toy hauler pretty much empty . Under 5800 pounds . What this could be . Also was get pretty close to the red on water temp gauge.
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