Ford 6.7L Power Stroke Diesel :: Rear End Bounces At 40 - 45 MPH


Nov 12, 2010

Ever since I picked up my truck (350 6.7, c/c, srw, lb) I get a "bounce" in the back of the truck right at 40 mph and it stops right at 45 mph. My first thought was that I have a bad tire. I have 18" Continental A/S tires on it. The bounce gets progressively worse if I stay between 40-45 mph but clears right up if I slow down or speed up out of that speed range.

This week I took the truck in because of the change oil light came on with only ~1200 miles since oil change. I finally remembered to tell the service department about the bounce. They had my truck for 3 full days and all they have managed to do is confirm my complaint, not fix it. They road pressure balanced the tires 3 times and they still had the bounce. They called the Ford hotline and were told to take the tires off of a brand new lot truck and see how they were. The bounce is still there with the brand new tires.

The bounce is unaffected by rate of acceleration or gear the tranny is in... it just happens at 40-45 mph no matter if I drive like my granny or a jack rabbit. I have heard comments like "its the nature of the beast" but I don't think so.

I took my truck back for the weekend but the tech is waiting on another reply from the hotline as to what to do next. Since the new tires didn't work my next guess is the drive shaft or rear end since it is definitely speed related. I just realized that I don't think I notice it when I am hauling my 5'er but I am not 100% sure about that.

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I live in an area that does nothing but form rust anywhere and everywhere in very little time.

I don't want rust forming in the rear diff gears - can I fill the rear diff up ? Or will it leak out of the rear shaft holes ? Can I fill it up halfway then ?

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Ford 6.7L Power Stroke Diesel :: Won't Getting Rear Sway At All - Normal?

I wasn't sure if I should be having any sway at all while pulling our new 30' TT. Dry wieght is 7200lbs, GVW is right at 9500lbs, tongue weight is around 800lbs, and I'm running a Fastway E2 WDH with sway control built in. While towing this weekend, I was experiencing a very slight amount of sway. It wasn't what I considered to be much of an issue but my wife and daughter both asked why the truck felt as if it was moving side to side slightly. When I say slightly, imagine a small glass of water filled about 1/4" from the top. The sway wouldn't have been enough to spill the water, but enough to sway it slightly back and forth. Winds were about 3-8mph hitting me from the north west (in relations to my trucks heading).

I do have some suspension enhancements that might have contributed to the sway. I have roughly increased the rear end by 4" by adding add-a-leafs and F350 blocks. I have Fox 2.0 shocks and a Helwig Bigwig sway bar. Plus I'm running 295 Nitto Trail grapplers , all 4 at 80psi. I've read that the more aggressive tires could also be a contributor.

My question ultimately is: should I be feeling any sway at all? Is a very slight amount of sway normal when pulling a 30' 9500lb rear hitch pull?

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I have been taking notes on the symptoms, and finally got some noise today. When the rear end starts to hop it sounds like you are riding on rims and it will actually slow the truck down if you let off the gas.

The brakes aren't hot beyond reason, and I've noticed that it occurs mostly after making a sharp turn???? Or a fast medium turn such as a quick merge.

I think something is either coming loose in the rear or ?????? Not sure Also, when I pull my camper I haven't had it happen yet.......may be a coincidence.....? Or the fact that I take turns slower when its attached.

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Anyway, I checked the rear brakes thinking maybe they are old and starting to stick. I have never smelled any brake burning, but I can only assume its the brakes because in that same hour the rear brakes develop an uneven feeling. I am sure you know what I'm talking about......when your brakes go bad you have that on/off brake feeling. Like surging I guess.

They are drums by the way. The shoes themselves don't look bad.....there is still meat on them. Maybe about an 1/8". No rivets showing or anything. The passenger rear shoe has one hairline crack at the top, but no other signs of damage.

Lastly, I checked the rear end and I wasn't sure what the margin of acceptable play is for in and out movement of the rear wheels. If I grab my tire I can push in and pull out with about an 1/8" of play......normal????

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I had it looked at a while back when the truck was in for different warranty work and they supposedly fixed it, it was never fixed but I just thought I would get it fixed next time I was in there instead of just going in for that. Last time I was there I was under the 60K mile warranty and it is covered under that, but not the ESP supposedly. Bad dealership or just live with it?

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