Ford 6.7L Power Stroke Diesel :: Brake Vacuum Pump Oil Leak?


Sep 23, 2013

Haven't found any other useful info on this, but local dealer says that's where my truck is leaking oil from, and since it's considered brakes not powertrain the repair won't be covered under warranty ...

Backstory goes : dropped my truck off at local dealer Thursday to repair an oil leak from near front main seal area of the engine discovered while inspecting to initiate a bumper-to-bumper warranty through Ford ESP- their platinum warranty. I figured with all the electronic widgets and non-powertrain stuffs on this beast I wouldn't mind paying for 3yrs/36k miles of trouble-free motoring, y'know?

Apparently it's the O-ring on the brake vacuum pump that's allowing engine oil to leak. I can't even find this thing, just looking for some further explanation. I'm keeping an open mind so far, I don't suspect the dealer's just trying to get one over on me, just trying to be good and educated before I go plunk down for the repair.

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I have a 2004 E350 6.0 with a bad vacuum pump. I tried looking on Youtube for a video on replacing the pump but no luck. Looking for a video or instructions on replacing the pump? It looks fairly easy but you need to be a snake to gain access to the pump bolts.

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Ford 6.0L Power Stroke Diesel :: Vacuum Leak Under Dash?

I found out by accident that my vacuum pump is now running all the time. It's not the gray line to the heater valve and it's not the vacuum canister as I already checked the easy stuff. I need some direction where to start looking under the dash as I have never been under that part of my truck. Any common issues or where to look?

More information: The pump only runs all the time when the HVAC control is set to OFF or MAX AC.

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I have a 2013 6.7 and i cant seem to get my 4wd to work in auto position on hubs i think i have it narrowed down to the solonoid for it but cant seem to find location on it.

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Ford 6.7L Power Stroke Diesel :: 2011 F250 - Vacuum Brake Booster Failures

Brake booster failures on 2011 and newer F-250's? I purchased a 2011 last august and the mechanic at the dealer I purchased the truck from stated that he had replaced the vacuum pump, vacuum brake booster and brake master cylinder on the truck just before I bought it as they were bad. Since then I have had two factory Ford vacuum Boosters fail on me. That makes at least three new factory Ford booster assemblies in this truck within the last year. What could be causing the problem? The truck is out of warranty and I am at a loss as to what could be causing them problem. Too much vacuum? Luckily the last two boosters have failed while sitting in a drive through and at a stop light, otherwise I may have had trouble stopping.

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Ford 6.0L Power Stroke Diesel :: Coolant Leak / Drips Off The Power Steering Pump

I am having a heck of a time finding this coolant leak. It drips off the power steering pump. I replaced the upper radiator hose and the heater "y" hose that goes to the bottom of the Degas bottle. I recently replaced the lower radiator hose as well. So the truck runs normal. When the system is under pressure I do not see any leaks. But after the engine is completely cold it starts leaking a small puddle of coolant. Its appears to be coming from the power steering pump. But I am sure its something above or near it. This is on my 2005 Excursion with a 6.0. Can the water pump be going bad and leaking this direction. I would expect a water pump to leak straight down the middle of the engine. What to look for? The thermostat seal stays dry. but it has to be in that area. What is really messing with me is. When it is hot and pressured up It does not seem to leak. Only after it has been sitting for hours and cools off..........What the heck!

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I have a new *to me* 2005 F250 and last night I noticed there is a leak around the brake fluid reservoir where it connects to the frame of the truck. Everything seems to be in good order not sure exactly whats causing the leak. It only when driving and for a short while after shutting the truck down, everything seems to be in good order but still it drips a lot.

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Ford 7.3L Power Stroke (1999-2003) :: Vacuum Pump Running Constantly?

My vacuum pump I noticed is running constantly and also my vents are stuck on defrost.

I narrowed it down by taking off the lines going from the tank to the 4x4 solenoid and the tank to the HVAC line. If I plug both lines I get pressure to both but it still won't shut the pump off. Why won't the pump shut off? Leaky tank?

If I plug the red line back into the solenoid I cannot get pressure to come out of the HVAC line. (Switch in cab set in 2wd)

I can make the pump shut off by plugging the main inlet to the pump.

I took the tank out and can't find any cracks or leaks. Could something inside the tank be broke?

Also why can't I get pressure when the red line is plugged into the selinoid?

I can't figure it out. Almost seems like the 4x4 solenoid and the tank are both the problem.

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I am in the process of replacing the complete front end on my 02 CC 4x4. Im replacing the hubs the lockers all seals and spindle axles. complete brakes with power stop and stainless brake lines ......I am going to switch back to the original automatic lockers. I am curious if has a simplified one line for the vacuum routing from the pump to the hubs?

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Ford 7.3L Power Stroke (1999-2003) :: PCM Gone Bad / Vacuum Pump Is Also Making A Loud Noise

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Ford 7.3L Power Stroke (1999-2003) :: Backup Lights And Vacuum Pump Not Working

My 16 year old F250 4X4 diesel has developed a problem with no backup lights working, and the vacuum pump is not getting power. The fuse (#28) checks out OK, and I'm told to check for a broken wire on or near the backup switch. I don't know where to locate the backup switch. I have the huge Ford Service manuals, but they are written with the perspective that you should already know where the switches are. Where to find the switch?

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Ford 7.3L Power Stroke (1999-2003) :: 4WD Does Not Work / No Vacuum Leak Signs

In the past, I've had the common issues of vacuum leaks causing issues as evident from the defrost/ac and then finding busted vacuum lines. Changed out and everything fine for a few years. Now, i dont have 4wd but i dont have the tell tale vacuum leak signs. Also, even if i manually engage the hubs, still no 4wd.

I try to listen for the transfer case to engage when i switch from 2wd to 4wd, I think I hear it engaging, but to be honest the 7.3 makes so much racket Im not positive that Im hearing it, or at least not hearing it the way I "think" that i heard it in the past. I seem to recall a distinctive clunk when engaging, now its barely audible if at all. Now when I switch to 4-Low, there is the distinctive sound, and it does goes into low drive, just that its only 2wd-low, still no front wheel action.

I have never had any issues before other than the vacuum leaks, have never had reason to dig into the transfer case for any reason. The only time it has ever been touched was last summer when i had the BTS installed and all they did was remove and replace.

Do I finally need to either rebuild or replace my hubs? Is it possible not to have 4wd even with hubs manually engaged? Or is there an issue with the t-case? Or is there something else going on? I have access to a lift to attempt "driving" while all wheels off the ground, its just not mine and its a tight fit and a pain to get my truck on it.

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After a bit of troubleshooting, I've discovered the leak HAS to be down in the passenger fender where the black and grey lines travel over the blower housing and go straight down up against the inner fender wall.

Where doe these come out or connect? I clearly cant get a hand down in there...does the inner fender well have to come out to access this? or is there a junction box/splitter somewhere accessible?

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They're paying for a rental, but the 2013 Escape isn't anything near my F-150. A week maybe, I could understand, but on 6/11/2013 it's going to be three full weeks since my truck was towed into the dealership. How many of these things are on the road? How do they not have this part readily available?

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