Ford 6.7L Power Stroke Diesel :: Barely Runs / Misses - Fuel Pouring From Underside Of Motor
May 22, 2013
So, after sitting for about 4 weeks, I go to start my 2011 F350, 16,000 miles, with a 6.7. Barely runs, "misses", fuel pouring from the underside of the motor, all over the ground. I figure out pretty quickly, #8 fuel injector was blown out of its hole. Clamp is busted.
Two days later (this morning), dealer calls and says we have all the parts we need to fix your truck, except the clamp. Guy says no ETA on the clamp from Ford. Truck will just sit, for an indefinite period of time. Asked him what they were going to do. He said, wait for the part to show up.
Putting aside the oddity of the clamp breaking, how is it that Ford doesn't have the part and doesn't know when it will? Is this a Ford problem or a lazy dealer? This really won't do. Its racing season and I need my truck!
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'03 6.0 Powerstroke. Rough idle AFTER it warms up. Runs fine cold. It seems to studder and miss at mid range acceleration. Egr deleted and new oil cooler installed. New lift pump. Replaced ICP sensor. Have 48.5 volts at the FICM. Replaced the fuel pressure spring to the blue one. All new filters. Does not smoke. Does not throw codes. I need to fix this truck one last time. It has a date with the bottem of a very deep lake! It has been nothing but a pos since it hit the ripe old age of 25k miles!
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I fear my truck may be stuttering on acceleration.
I hooked up a fuel pressure gauge tonight and the fuel PSI at idle and under acceleration... barely moved. Stayed between 60-62PSI.
I'm thinking this isn't normal... shouldn't the PSI be reduced especially when I accelerate hard ?
I'm thinking the "delivery" fuel line... perhaps there is a bottle neck somewhere which is causing constant PSI at the fuel housing ?
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I've got a cold start problem. Turn it on, wait until glow plug light goes off, hit the starter and it fires right up. It acts like it runs out of fuel and dies. Hit the starter and it fires up and dies again. Third time it stays running. It's not a long crank either. 1-2 seconds at most. Fuel pressure is 59, HPOP immediately goes 1000+, everything looks good. It will start fine the rest of the day until it sits overnight. This is an early 04.
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Noticed oil on the underside of the engine last oil change, took to Ford dealer for repair under extended warranty. Got a call back today, stating the the oil leak is coming from a injector on the drivers side, and that the injector seals is not covered under warranty. I'm having an issue understanding that oil leaking out from around the injector is not covered under a power train warranty.
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I have not been on here for a while my X has never had any problems 140,000+ miles. yesterday went out side to start her and let it warm up went back inside to make coffee came out 10 minutes later and found a server oil leak pouring out under the truck. Immediately turned her off popped the hood and found oil all over the back top of the motor? before I start tearing into it, need to know where to start. I've read IPC sensor, CAC hose, anything else to look for?
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Took my 2011 F250 in to the dealer where I purchased it concerning intermittent misses on gear changes. The dealer had no history or knowledge of problems with shift flares. I was told they would check it out. Bottom line, their checking it out yielded no results, no action, and no "engagement", pun intended, to resolve a serious concern. How did others resolve the issue when it came up?
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When I'm driving sometimes it will pour black smoke and make no boost, and then the next time I get on the throttle it goes make to making boost like normal. It has the following thing done in the last 50k. I have a 2006 f-250 lariat FX4 it has the following mods:
EGR delete,
Powermax Turbo,
Rudy's Diesel Up Pipe,
4" Turbo Back Muffler Delete,
New For Injectors,
Blue Spring mod,
Gear Head Tune,
S&B Elbow And S&B Cold air kit
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My buddy install a BPD air/oil oil cooler in his 2003 F250 last week and now there is coolant pouring out the tail pipe. I haven't seen it but he tells me there is quite a bit coming out. It wasn't doing this before we installed the BPD oil cooler. Normally I would say bad EGR cooler but his EGR is deleted. This is the 3rd BPD cooler I've put in and this is the first time I've had any issues after the install. The install went smooth other than we broke the radiator and had to install a new one. I feel bad cause I'm hoping it wasn't something I caused but I just can't think of anything I did during this install that would cause coolant to be getting into the exhaust. He just had it towed to the local Ford dealership.
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I have a 2006 F350. It started running rough and white smoke from the exhaust. I did an injector buzz test and found no codes. Cylinder contribution check showed cylinder one was not functioning. I replaced number one injector, cleaned injector cup installed new injector and copper washer. Engine runs the same. If it was a wiring harness issue should that have shown up in the buzz test?
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My 6.0 with 178k on it just started to have issues today. Low power. When I hit the pedal hard the motor revs and the truck barley moves. When I baby it it goes up to speed and shifts fine. Overall lacking power and not going anywhere. No CEL on. Turbo spools and seems to be ok.
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Finally got everything buttoned up, and truck was going for it's first drive today. Started cranking, and it just barely tries to start, and then nothing until I cycle the key again. Doesn't even give me a full Vroom, Just like a Vro- and then back to cranking.
I've had it started and running a few times, so something has changed. And to add to the fun, something between my tablet, my torque pro app, and my dongle isn't playing nice. Tablet just won't see the dongle. So I get to figure that out too.
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So from what I have gathered online, it is an injector(s) issue. I've only had it happen to me twice at that speed but when I came to a stop afterward, my truck was barely idling.
I'm not sure if my sct programmer is able to show injector codes but it will show gp codes. I guess my question is are failing injectors that intermittent typically? Also, much luck with Rev X clearing that issue up?
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I am new to the ford deisel. I have a 2005 F250 6.0 liter power stroke. it has been bullet proofed with EGR delete. Has an after market intake. An Edge TC tuner, and alot of extras. My question is why am I having shaking in the front end when my foot is barely on the gas. If i give it more gas it goes away as soon as the boost kicks up to around 2 or 3. It does this every time I take my foot on and off the pedal. It will only last for a second if i give it alot of gas. But if I barely touch the pedal it will shake the whole time until the boost kicks in.
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I have an 8 inch lift with 37x13.5 inch tires and dual front steering stabilizers. when I'm stopped I can barely turn the wheel. my buddy has a 6 inch lifted excursion with 35 inch tires in his is easy, one hand no problem. Would the difference in tire size really make that big of a difference or am I having a steering pump issue?
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I have a 2006 F250 6.0 Amarillo Edition. 133,000 When I bought the truck it was a theft recovery vehicle where the turbo, injectors, FICM and wiring harness were stolen. The company I bought it from replaced the injectors, wiring harness-new, and a used FICM, and turbo. Also has EGR delete and SCT tuner with basic tunes. I believe the SCT was put on to mask another problem. No dealer would spend that kind of money to sell a truck unless something was wrong. The truck would accelerate some with the tuner but shift the tires so hard it would bark them. I removed the tuner and went back to stock program.
The truck will barely move and takes a long time to accelerate under a load. In park and neutral it is fine. A friend has a ford diagnostic program on his computer and says the readings were all good except EBP was a little high. Removed exhaust and air intake to verify no restrictions. Turbo sounded like the vanes might be sticking so I replaced the turbo and VGT solenoid. Now truck feels like its trying to make more boost but not transferring power to the engine. Have blown the silicone hose off twice now during testing. Checked the EBP sensor and tube and only thing I see is a little carbon buildup inside the sensor. What else to check. I'm new when it comes to diesels.
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I filled up at the same fuel station I've filled up at for 6 months, never had a problem. I just bought a 6 liter and put some injector cleaner in on the last fill up. Ever since then, it's been running really rough and missing when cold, and even when it's warm if I really lay into it, it'll pop and sputter. The fuel in water lights been on since I bought it. I think I have a bad sensor, because it was running fine until I put that cleaner in. Since its been running rough I put in new fuel filters and drained the fuel water separator, which only had fuel in it. I don't really know what it could be, but I'm 99% sure it's an injector issue since it started only after I put fuel treatment in.
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I had a no-start, replaced standpipes and dummy plugs. Passenger side dummy plug o-ring was shot, some of the others were pretty worn. Polished the spool valves and replaced injector seals. Confidently put it back together and fired it up. Idled sweet, bad low on power, especially at low rpm. FMP was bumping 45 so sent it to ED. It seemed a little better but not fixed. No visible smoke. Engine temp doesn't seem to make a big difference but it may be slightly better warm. Fuel consumption is hovering around 9mpg over the last 150mi. FPW stays around 800us warm/5.8ms cold. I think the low mpg is the excessive throttle needed to pull away from stops and climb hills.
I spent the day checking stuff and found the following.
The only codes are for a couple of glow plugs and a "key in ignition" error. No contribution codes. Monitored (with FORScan) the turbo (MAP, Baro, EBP, VGT), FICM, TPS, ICP/IPR(cold and warm) EGR, vRef, MAF vs TPS, and some other stuff like miss fire count (0), voltages everywhere I could look, and FPW. I saved a dozen files while checking this stuff and can be more specific on the numbers. Fresh fuel filters, No bubble in upper filter housing while cranking. Fuel pressure was 64 at idle, 61 when power braking or revving. No leaks on CAC or exhaust.
Possible culprits : Could I have done something to cause low power when I cleaned up the injectors? I'm sure the orientation of the spools and coils were right but I did "fudge" on the torque for the coil screws. If anything they may be a bit loose as I read a couple of times over tightening would cause problems. I am certain there is no play and a slight amount of load on them. I did clean the tips and bodies on a bench grinder with a gold colored wire wheel, light pressure and just a quick pass cleaned them up. Also, I ohmed the coils while they were on the bench. No shorts or opens except where there was supposed to be opens. All the coils were .5ohm except three read .6 and two read .8. Injector buzz sounds raggedy, not smooth. Any of that a issue?
Cold ICP/IPR is higher than it used to be, at 40 degrees I see 35% and 1300psi but ICP desired is 1250psi. I also noticed monitoring the TPS, rpm desired stays at 0. All three tracks measure position but one shows a constant .25v while the other two vary. Throttle position fault stays at "no" at all times. When it was a warm no-start (at the beginning of all this) I cranked it for maybe a minute total. ICP never went above 300psi so I knew why it wasn't starting. It was cranking normally in the beginning but part way through the second try RPM's went up suddenly as if it got easier to turn. When I started the truck the next day it limped home in this "low power" mode and even though it starts righ up now and idles smooth cold, the power issue remains. I plan to get a better set-up and recheck fuel pressure at WOT tomorrow.
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My truck started fine my truck was running good. One morning while working from a hotel I went to start it in the morning and it started and stalled more than a few times but eventually ran fine later it did the same thing. The next morning it would not crank at all. I deduced it was the ficm and ordered a replacement the dash was acting funny and tach dropped before it died. I ran the. Test on the dash it swooped the gauges acted fine. I checked and wiggled sensors wires. I also checked were a splice at the crank sensor was it looked good then I bought a meter and the ficm seemed to have the correct volts it was a upgrade. Had 57volts at 1 screw koeo and while cranking.
PCM and replacing the crank and cam sensors. I don't really think it is the harness it will now crank and shut off crank and shut off like it did at first. He said it's stalling because it looses ficm sink. I haven't put new ficm on it ...the harness was allot better than the first. Could the crank sensor splice be wrong it is done its soldered together and heat shrink ... is it the ficm or the dash. I'm out of my comfort level I was also reading it only needs ficm sink to start. Not run. In addition #2 injector is throwing a code. I asked him if he thought the fuel was getting pressurized and his reply was the fuel has nothing to do with ficm sink. Also, I swapped relay out with my other 6.0. And its running fine This is everything I got ....
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So what is this wire that runs down by the engine? When doing my a/c evaporator I noticed it is melted by the exhaust and nearly seperated.
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I have a 2012 6.7 4x4,CC,SB, truck seems to run fine, I've only had the truck for a few months. The other day I laid into it and pulled hard, as I passed 3/4 throttle the truck backed off and didn't pull as hard. I backed off from full throttle back to 3/4 and it picked back up again.
Seems odd, I pulled a 1600 gallon water tank up a hill today and experienced the same thing again. I really don't understand why it would do this. I searched this and found one forum where several people experienced the same thing but no solution, all on stock trucks. I have a Spartan tuner an delete, I run the 80hp tune. Also when I got the truck I changed the oil, fuel filters, and air filter.
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