Ford 6.7L Power Stroke Diesel :: 2015 F250 Hard To Start When Fuel Level Reached 1/4 Tank


Sep 20, 2016

I recently bought a used 2015 F250. When the fuel level reached 1/4 tank it became hard to start. Sometimes up to 6 seconds of cranking to get it to start. I filled it up with fresh diesel and it fired up as soon as I turned the key. A week later the problem returned, this time I was above 1/2 tank. I run the recommended additives, I changed both fuel filters, but it didn't work. I have only had the truck 3 weeks, and it still has a warranty. There are no fault codes, and the truck run great once started. What could be wrong.

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Ford 6.7L Power Stroke Diesel :: 2015 F250 - DEF Low Caution With Full Tank?

The DEF low caution is on and counting down the miles to go but the DEF tank is full. The caution goes away for a start or two then comes back. She's a 2015 F250 with the 6.7L. I love this truck but its starting to really bug me. I don't know if its related but she's been in the shop four times for warranty repairs to the wiring harness in the past couple months. Apparently there were loose connections in a couple of cannon plugs that the've now bypassed which were causing loss of communication between computers...

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Ford 6.0L Power Stroke Diesel :: 2005 F250 - Fuel Gauge At E With 1/2 Tank?

2005 F250 Superduty Crewcab 4x4 6.0L diesel/auto

Wife drove the truck before me and bunched the floor mat under the pedals. I didn't notice the mat issue when I drove the truck today. I accelerated fully after doing a left turn onto a busy highway. The motor spun up hard with the accelerator floored but because of the mats, the pedal stuck all the way down. I was approaching stopped traffic while under full acceleration and I shut the engine off and pulled over to the shoulder all while braking hard ( it was a hell of a ride!). I freed the pedal and restarted the engine.

Now, despite a bit less than 1/2 tank of fuel (I have the 38 gal tank), the dash readout was showing "Low Fuel", the gas gauge was below E and the engine was running like it was running out of fuel. I turned the engine off again and left it off for 1/2 hour before restarting it but the gauge and engine still behaved the same. As I drove to the nearest diesel station, the engine was not running "right". Of course the station I pulled into had 1 diesel pump and the pump was broken.

Because I thought I might actually be out of fuel, an understanding stranger took me to the store to buy some gas cans and then to another station to get 6 gallons of fuel. I got back to the truck and added the 6 gallons of fuel. When I turned the key on, the fuel gauge immediately came up to 1/2 tank. I then drove to that other station and added another 15 gallons of fuel to fill it. This confirmed that I had about 18 gallons of fuel in truck when the "Low fuel" warning occurred.

So, what the heck was going on with the fuel gauge? I am sure the "Low Fuel" warning is tied directly to the gauge but why was the gauge reading low? Is it possible that the "Key-off" while under full acceleration followed by hard braking had confused the ECU? I am just trying to figure out if I have a fuel sender problem or a confused computer that corrected itself. Until this incident, the fuel gauge has never been a problem but the wife messing up the mats has been an issue!

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Ford 6.0L Power Stroke Diesel :: 2004 F250 Run Out Of Fuel With Gauge Showing 1/4 Tank

For the second time in 6 weeks My 2004 F250 Powerstroke has run out of fuel with the gauge showing a 1/4 tank. First time it was just under a 1/4 showing I had it towed to dealer and they told me it had sucked in the filters requiring replace and flush of system. The told me that this happening very often and I would be replacing all of the injectors at my cost. I told them that I didn't want this to happen again and to check out the fuel gauge and sending unit and replace if in doubt. Well they checked it out and found nothing wrong, told me it was accurate and should not be an issue again. Now 6 weeks later on the Friday night before a holiday, it did it again, this time with over a 1/4 tank showing. I really don't want to spend 6 grand replacing injectors and would really like to trust my truck again, getting to the point that I'm nervous at 1/2 tank.

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Ford 6.0L Power Stroke Diesel :: 2003 F250 - How Auxiliary Fuel Tank Works

I recently purchased a 2003 F250 Super Duty with a 6.0L Powerstroke Diesel. The truck came with an auxiliary fuel tank in the bed, but how it works. There is a keyed switch in the cab next to another regular switch, and I have not had the courage to try either of them yet since the whole thing looks like a DIY job. I did look under the truck, and can see what appears to be some sort of solenoid setup.

Just wondering, how it works and if it is safe to operate. I do not see any rollover valve, and want to make sure I do not overfill the tank if I use it.

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Ford 6.7L Power Stroke Diesel :: Coolant Level In The Primary Tank Low

2012 6.7 .... Noticed my coolant level in the primary tank was low. Thought it was totally empty but it had about a half inch left in it. Topped it off and also needed about a quarter inch in the secondary. I would say about a half gallon between the two. Truck was at about 36k. Has 37.5 on it now and haven't noticed any loss. Never smelled anything, no signs of any leakage. Oil looks fine. Is this 'normal'? Owners manual says to check and add. Never had this with a gasser or any of my tractors over the past 30 years. This is my first light diesel.

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Ford 6.7L Power Stroke Diesel :: Install 65 Gal Titan Tank Level Sensor Not Working?

Installed a 65 Gal Titan Tank the other day. I Finally got a chance to fill her up all the way.. well as much as i could.

My Level sensor is not functioning and I was only able to put in a total of 160 Liters when it should have been right around 246L.

My question is this : I need to syphon my tank now. Is there anything preventing me from doing that or will a 1/2 hose work?

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Ford 7.3L Power Stroke (1999-2003) :: Erratic Fuel Gauge - Level Would Register Full When Only Half A Tank Or So

I've been having a very erratic fuel gauge issue as of about 2 months ago. My fuel level would register full, when in fact I knew it only had 1/2 a tank or so. Then 5 minutes later it would be pegged on full. Under a 1/2 tank the gauge would read any where from 1/2 to empty from 1 minute to the next. So last week I decided to drop my tank and take a look. I was thinking maybe my fuel sender was broken, maybe a loose wire in the tank, or even that my float had dropped off in to the tank.

After dropping the tank, I removed the PK-Up and sending unit and everything was intact. I placed my ohm meter on the sending unit and it checked out fine. So I took the Pk-up and rolled back up underneath the truck and plugged it back in. I had my son turn the key on and off while I moved the float to different levels in order that it would register. It registered empty, 1/4/, 1/2, 3/4 and full just fine as I moved the float to those levels. If you leave the key in the run position and move the float, it won't register or better said, the in cab gauge will not adjust with the movement.

You have to turn the key off move the float and hold it there, then have your assistant turn the key on and the gauge will show the position that you've moved and held it at. I simply removed the plastic cover from the sending unit, and sprayed it down real good with electrical contact cleaner. I didn't scrub the copper contact area at all.

I was concerned that scrubbing might remove more than I wanted to, and really mess things up. I attached an Ohm meter and checked resistance thru out the float travel. All checked out good and I reinstalled it. So now my fuel gauge is working as it should be. I did make a video while I ohmed the Sender Unit thru it's travel, but for some reason it won't load.

[URL] ....

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Ford 6.0L Power Stroke Diesel :: 2004 F250 V8 - Hard Start / Rough Idle / Shaking - No Power When Cold

I'm new to diesels. I just bought a 2004 F250 with the 6.0 V8. I have the high and low circuit, contribution codes on cylinders 4 and 8. I've only had the truck for a few days but I've been reading a ton. The symptoms are hard start, rough idle/shaking, no power when cold. When it heats up and I'm over 2000 RPM it seems to be just fine. Even when hot and below 2000 RPM it does ok. I've check the FICM. It reads 48V with key on and 48V running. My plan is to do the following:

Change the Fuel Filters
Change the oil filter
Change Air Filter
Change oil with 5-W30 synth and I have both Hot Shot/Rev-X

If that doesn't work, I'll replace the two injectors. How does that sound.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 Hard To Start - Turbo Leak?

I just picked up a 2006 F250 6.0. It was having hard starts. Anyways before I started using it I started tearing things apart cause I knew for sure the turbo was leaking so that had to be resealed. I just picked up a 2003 turbo today for it out of a used truck that had 144000 kms on it. (was in an accident). I am gonna post up a few pics here of the engine bay area, there is a huge amount of old oil I believe to be, I am wondering if it was a leak or spilled oil. I am going to be cleaning this up. Putting 03 turbo in here, doing a service and then plug my Tablet with torque pro and post up some numbers and see how healthy she is. Before I post any pics Is there a way to make these pictures clickable instead of them taking room up on the page?

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Ford 6.7L Power Stroke Diesel :: 2015 - Rubber Air Inlet Into DEF Tank?

I was filling my DEF tank (2015 Super Duty 6.7) with 2.5 gal jug a few weeks ago and while I was filling it, the small black rubber air inlet on the container that allows air into the container while filling my truck got sucked into the container and then straight down into my DEF tank before I had a chance to stop the flow. Is there a screen in the DEF fill hose to catch foreign objects like is in the gas/diesel fill hoses?

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Ford 6.0L Power Stroke Diesel :: How Much Fuel Left In The Tank When Low Fuel Light Comes On

I have a 2006 F250 c/c LB and I am curious, how much fuel is left in the tank when the low fuel light comes on?

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Ford 6.0L Power Stroke Diesel :: 2004 F250 - No Start After Fuel Filter Change

I have a 2004 F-250 changed out both fuel filters and now can't get it to run. It will start up and run for about a minute then stall out. I have cycled the key/pump numerous times with no luck. When I look into the fuel bowl when I engage the pump it looks like it's pushing more air rather than fuel. It seems to be burning the fuel in the bowl and then stalling out. When I take the bowl cap off after it stalls it's empty.

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Ford 6.0L Power Stroke Diesel :: 2004 F250 - Glow Plug Fault - Hard To Start When Cold

I'm new to owning a diesel. I have a. 2004 f250 6.0. I gotta smog the truck this weekend but the check engine light is on. Fault is P0674. I've notice during the day it starts up fine but at nights, lately it's been low 40 outside it won't start. Where to start at.

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Ford 6.7L Power Stroke Diesel :: Plastic Pull Handle Hanging On Bottom Of Diesel Fuel Tank

What it is or why there is a three inch pull handle hanging down on the bottom of the Diesel Tank on my niece new 2012 F350??? It is sitting hanging there begging to be snagged and ripped off the bottom of the tank!!!!! I'm at least going to Gorilla Tape it up to the bottom of the Tank.

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Ford 6.7L Power Stroke Diesel :: 2011 - Tank Won't Getting Fuel?

2011 F4 56.7 L diesel will not allow fuel in the tank.

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Ford 6.7L Power Stroke Diesel :: Hissing Noise From Fuel Tank

When I fuel up and open the cap on the filler neck I always hear a hiss. Never could figure if it was pressure or vacuum. Today, after changing oil, I opened my fuel filter bleeder to check for water and it just started slurping and gurgling with no diesel coming out. I lowered the truck, removed the fuel tank filler cap and heard the hiss. Raised back up and opened the filter bleeder and diesel came out. I now know the hiss is a vacuum. Is this normal? If this tank is vented I have a problem somewhere.

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Ford 6.0L Power Stroke Diesel :: 2005 - Fuel Level Back Light And Oil Pressure Gauge Out?

The backlight for my fuel level and oil pressure dash gauges are out. Would that require a simple bulb replacement or if there is something more difficult to replace, i.e. entire panel? The red needles illuminate, it's just the gauges themselves that are dark. The truck is my 05 Super Duty in the siggy.

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Ford 6.7L Power Stroke Diesel :: Slight Leak From Titan Fuel Tank

I've had the Titan fuel tank installed for about a month now and am loving the extra range, although this morning I walked by the truck and got a slight whiff of diesel by the fuel filler door. I pulled out the flashlight to take a look, and noticed a really small, faint trail of diesel fuel running down the driver's side of the tank near the rear strap.

I crawled under the truck to inspect it as best as I could in the driveway, feeling around the sender, filler, and vent tube connections, and didn't notice any obvious puddles of diesel. About the most I got was some dampness around the sender unit seal, but it wasn't much, and could even be residue from the fuel lines dripping during installation of the tank. Based on where the trail down the side of the tank has formed, my best guess is it's going to be a filler or vent tube hose clamp that I didn't get tight enough.

Unfortunately I just filled the tank up last night and am headed out camping for the weekend this morning. I followed all the install instructions exactly, making sure to check the torque on the sender unit seal four times before installing the tank back in the truck because I didn't want to deal with any leaks, so I really hope it's not that seal. I also filled the tank up to the brim right after install and crawled all around it a day or so later and noticed no dampness or leaks. Needless to say, I'm not looking forward to dropping the tank again and then potentially waiting on parts if something is defective. I'm waiting on a call back from Titan to get their advice.

Below are a couple pics of the weepage. Obviously not a huge leak, but something I want to get taken care of ASAP.

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Ford 6.7L Power Stroke Diesel :: Whining Sound By Fuel / Def Tank On Startup

The truck now makes a whining sound for about 30-40 seconds on a cold startup from the fuel tank and def tank area . what could this be ? Its at the dealer for other issues also , the dealer said that it was my starter making the noise, I'm pretty sure the starter is attached to the motor and not located by the fuel tank....

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Ford 6.7L Power Stroke Diesel :: 2015 - Low Fuel Pressure - Reduced Power?

1st diesel was a 1997 F350 dually (White Lightning). Upgraded last year to a 2015 F350 (The Rocket Sled)- the kids named it hahaha. Had to take the 6.7 (9200 miles) into the shop... Last Sunday I took the truck out and about 5 minutes from home I got the low fuel pressure warning. Pulled over and tried to purge air out of fuel system- the low pressure pump was making a terrible racket. Turned around and limped home- reduced power came on soon after. Parked it until I could get to the dealership on Tues. Long story short- dropped it off at the dealer (low pressure pump still making noise/ no low fuel waning, just CEL light).

Called to check status today- dealer can't seem to duplicate problem. Service advisor said if mechanic can't find anything wrong, service manager was going to take it out and try to duplicate. The is the 2nd time I've got the low fuel pressure warming. The first time (around 4000mi. ) was in winter- I changed out fuel filters and it went away. I was towing the 5th wheel. Just had to vent-I have to get this figured out. I wouldn't thing the filter could get clogged within 5k miles. Have a camping trip scheduled next week!!

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