Ford 6.7L Power Stroke Diesel :: 2012 F350 - Exhaust Fluid System Fault Message
Nov 6, 2011
My 2012 F350 Lariat has 6100 miles on it now and on the way home tonight I got a "speed limited to 50 mph in 50 miles" message on the display. It states that there is a "diesel exhaust fluid system fault". The def was topped off about 2000 miles ago and the message center says that the fluid level is "ok". I am going to be on the phone with the dealer first thing in the morning. This is my personal/work truck and if I can't tow a trailer then I can't work. My guess would be a faulty sensor. I have no doubts that the dealer will get this resolved quickly as they have been great about everything else. I also want to say that other than this, I am sure minor issue, this truck is awesome!
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My check engine light just came on and a few miles later the "exhaust fluid system fault" also came on. I plugged in my scanner and these codes came up:
P2479 b1s2
P2033 b1s2
P050E
P0231 b1s2
I'm assuming these mean bank one sensor 2 is bad. Need to verify? I don't remember all these codes when the #4 sensor went bad.
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2014 F250 Diesel... I got the msg saying 50 miles until speed limited to 50 mph. None of the earlier warnings re adding def. check def on computer and it said it was ok. I even added def and it only took a small amount until it overflowed. It was more than 1/2 full. The error message did not reset. I drove it around for several miles and it still would not reset. Having it services as we speak, and the tech is still having difficulty running down the cause. He has done a regen,and reset the computer and etc and still has not resolved the issue..
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I bought my 2015 F250 last November, and this spring my check engine light comes on with the message exhaust system fluid fault with the anoyying speed limitation. Bring the truck back to the dealer and they just say add def fluid, so I just have them do it. 2 weeks later the message comes back, bring it back to the dealer and they tell me it "needs reprograming" they do the work, light goes off. two weeks later light comes on again. Dealer puts in new exhaust sensors and reprograms the truck.
This fix lasts a few months in the mean time the truck shutters really bad under regeneration mode. Talk to dealer they claim its normal. Finally this week the light comes back on again. Bring the truck to the dealer and Ford keeps telling them that it only needs reprograming but that doesn't fix the problem. The dealer wants to replace the computer but ford isn't letting them do it (the truck is still under warranty) . I am starting to get pretty mad when I went out and bout a 65k truck not to have these problems.
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Just wondering what this could be.its giving me the 50 miles to 50mph max speed. Def tank is half full.truck runs fine.
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Set out for a 450 mile trip this morning. Checked all fluids, then checked the Edge CTS for any DTC's since it had been several weeks since I had driven the truck more than 100 miles per day. No codes except for a couple of P0000's.
Good to go.
45 miles into the trip while traveling at 75 MPH the chime sounds and the message center says "Diesel exhaust fluid fault. Speed will be reduced to 50 MPH in 50 miles." CEL on too. Using the CTS, I checked the codes:
P20EE - SCR NOx Catalyst Efficiency Below Threshold (Bank 1)
P2080 - Exhaust Gas Temperature Sensor Circuit Range/Performance Bank 1 Sensor 1
They were in the order shown. So the EGT fault came first, followed by the NOx fault.
I really need this truck today. Cleared the codes, but of course that didn't work with the 50 MPH limiting. Went back home and got the Jeep. The truck is about 1 mile away from the 50 MPH speed limiting.
It would seem that the EGT problem could lead to a NOx issue, but I could be wrong. I monitor EGT1 with the CTS, but I didn't see anything out of the ordinary. Also I thought an EGT fault usually gives the "Stop safely now" fault.
I did take a picture of the CTS DTC display before clearing the codes. Hope that will work for the dealer.
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I have a 2011 f-450 6.7 - truck has 70K miles. The other day I was driving and the message said "Cleaning exhaust filter ". I usually keep it running a little to finish. Then shorty after a warning message came on which said "800 Miles to Exhaust fluid empty". So I went to fill tank and it was FULL. Now the warning keeps showing up each time I start the engine. It now says 300 miles to empty. I'm afraid it's going to go into limp mode even though the exhaust fluid tank is full.
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I had a ford technician plug in and check my CEL. Says P246E, Bank 1 sensor 4, exhaust system fault. I am leaving for holidays in a couple of days but dealer to busy before I leave. Is this something that will leave a guy stranded on the side of the road? I've already been towed once...
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Sunday I received the dreaded DEF system fault message on my 2012 CC SRW SB FX4 with 7800 miles on it. Warned me that speed will be reduced to 50 MPH in 50 miles. I have a CTS Insight, so I checked for DTC's. First one was P2200 - NOx sensor circuit (Bank 1, Sensor 1), the second one was P204F - Reductant system performance (Bank 1).
After 50 miles it warned me that speed would be reduced to 50 MPH on next restart. Sure enough, Monday morning speed was limited to 50. I took it to the dealer, but I should have left it running. When the service guy started it, the fault had cleared and it no longer showed the P2200 NOx sensor code, although the P204f code was still there.
My question is, why in the world would Ford make it so that the code is cleared if the fault goes away, especially after putting you through the 50 MPH limit scenario?
Dealer did a reflash and said its OK now, but I'm not so sure. My trucks build date is 10/6/11. I read TSB 11-11-13 which states the NOx sensor module should be replaced for P2200 on trucks built before 10/11/11. Is that only for a persistent P2200?
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In the last year I've had a NOX sensor fault (dealer repaired) and a DEF heater fault (I replaced). I'm now getting an EGT sensor fail. Every fault is with the same system.
I'm also realizing that while I'm getting the exhaust system cleaning message, my DEF level is not being depleted.
All the dealership wants to do is change out fault codes but I think the true issue is elsewhere.
2011 F250 SD FX4 6.7L (stock)
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New to Diesel trucks, have a 2012 F250 with 4000 miles on it. for the first 3000 miles I would see regular messages about "Cleaning Exhaust Filter" about every 100 miles or so, but this last 1000 miles I have not seen any?? I drive about 100 + miles a day, 55 to 65 mph so I'm sure I'm running it long enough.
The other thing I've noticed is that my MPG has gone from 17 down to 14 which is what I would normally see during a cleaning cycle. It almost seems like I'm in a constant state of cleaning as my MPG has taken a dive... Any things I should check?
Side note, I towed a 30ft RV around the 3000 mile mark, since the tow I haven't seen the message.
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This past Monday I was finally able to pick up a 2012 F350 dually and over the weekend I was able to do an EGR and DPF delete and I come to find out while under the truck that it has an oil leak I looked under the hood and it seems that there is oil around the turbo and after the test drive there is a LightStream of oil coming down the exhaust.
Another question is that I have read about the possible problem is that early build 2011's have that's why I chose to look for a 2012 so I didn't even consider looking at the build date when getting it and I come to find out it was November 2011 and this truck has a plastic oil pan should I be worried about The possibility of this engine taking a dump on me and if so what can I do to prevent it?
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Brought my truck (2012 F350) for recall service for one of the faulty exhaust temperature sensors. It took them one week to replace the sensor (!), then when I came to pick it up I got: "Trailer Brake Module Fault" message on the display.
I have never seen this message, since I own the truck (I am original owner). The service adviser said it will take a minute to reprogram the module and took the truck back to the shop. Came back after a while, saying that it didn't work and I need to leave the truck, so another technician can work on it tomorrow. Tomorrow came and I got the call that they reprogrammed the module, but the message still shows up, so they need to work on it (another day!).
As of now they still don't know what is going on. Apparently they broke something while replacing the EGT sensor and how to fix it.
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I've topped up the DEF and the warning is still showing that I'll have reduced engine power within 45kms.
Its weird, just yesterday it showed 550kms to empty so I added one full container, all day it kept showing less and less kms' til empty. Warning lights and bells etc.
This evening topped it completely and still shows. Is there a way to reset it without having to stop at the service dept.
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I got a 2 second "cleaning exhaust filter message" on my drive home tonight in my new truck with about 500km. I completed my drive and pulled off the highway into my yard. I don't know if it had finished cleaning yet but I unloaded the bed and then got back in the truck and drove another mile or two until the fuel economy was normal normal again.
The reason I did this was the underside of the truck was clicking and pinging as it cooled. You could smell the heat. Is it necessary to drive to complete this cycle? Or could I have just pulled in and shut it off. I'm sure it would finish on the highway in the morning. Other then the fuel economy increasing I couldn't tell anything else was going on.
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At the end of hauling ny 5th wheel on a 2 hour drive I received the exhaust filter over limit message and engine light came on. It's a 2015 f250 super duty with 11500 miles. I called the dealer when I got home and he recommended changing the air filter. I did that and then drive 1000 highway miles on a vacation, mostly hauling the 5th wheel. The only light/message I get is the check engine light. The truck will not attempt to regen. P2002 and p24a2 problems.....
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I got the low DEF fluid message today. 800km to empty (500 miles). I checked early in the day and message said DEF fluid level was O.K. I never got the message exhaust fluid 1/2 full. I had a jug at home so when I arrived home I filled the tank. I had a 2.5 gallon jug. I assumed it would take the entire jug. It would only take 2/3. It would appear I have a false low DEF message. This happened shortly after purchasing the truck but then it seemed to correct itself until now. I now have 40,000 km's (25,000 miles) on the truck.
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My truck started to display exhaust filter clogged and cleaning exhaust filter multiple times today. The cleaning exhaust message stayed on until I hot OK and then it comes back later. Not sure what this means?
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We have had our Ford 6.7 diesel for a week today and on the way home I am pretty sure it did a regen. It flashed up and said "clean exhaust filter, then the miles per gallon dropped to down around 11 from 15.5 rather quick. The truck smelled really hot and we drove it for about 35 miles to home and MPG started going up and now it's ok. The thing that stumped me was that the truck only has 620 miles on it vs 6.7 miles it had when we bought it last weekend.
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I've been having frequent, low speed, short trips lately and have been seeing the 'Cleaning Exhaust Filter' message pop up. Given that I have only been mere minutes from my destination in each case, I thought 'good luck with that'.
Today I see the 'Drive to Clean' message, followed by the 'Cleaning Exhaust Filter' message which stayed on (I have been used to it appearing for only a second or two.)
It should all be fine tomorrow though as I have a longer trip planned.
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I'm having some electronic problem with my 350. I parked it and took both batteries out for about a week. I put 2 brand new ones in and hooked them up truck won't start. So I turned key on and left on and the fault that comes up is the "trailer brake module fault" also the abs light, parking brake light & passenger airbag lights are on. Sometimes if I leave key on long enough the lights go away and I can start the truck. But it shuts down during idle. I unplugged the tbc (indash) and the #22 fuse under hood and #31# on passenger side. Still showing the fault. I'm not being allowed to start the truck. I used my tuner and found one code (P0884 tcm power input intermediate)..
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