Ford 6.0L Power Stroke Diesel :: Truck Started Surging Then Stalled


Feb 18, 2015

Last night pulled in at rest stop and truck started surging then stalled put dieselkleen in and topped off tank but no luck eventually would not run at all. Had it towed to ford and this morning started right up running fine. Having them change fuel filters. Not sure what to do got to get back to drive?

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Ford 7.3L Power Stroke (1999-2003) :: 2000 F350 Truck Started To Loose Power And Eventually Stalled?

While headed back to town my 2000 f350 7.3 with 444,650 miles (I'm original owner) and have performed maintenance and repairs since mile 3. Truck started to loose power and eventually stalled, was able to restart several times to limp home 7 miles in one hell of a snow storm. Very confused, replaced cam position sensor ( keep one in jockey box ) replaced fuel filter truck starts then stalls out. Don't know if a bad HPOP would allow start up at all. Fuel pump???

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Ford 6.0L Power Stroke Diesel :: 2005 - Truck Stalled / Shut Off When Going At 55 Mph

Just got this injectors done. Filled the tank up. Drove for 1/4 of a tank. Went to leave out yesterday. Made it out of my subdivision and down the road 3 miles or so. I was going 55 when the truck stalled. I tried to start the ignition it would turn over, but wouldn't catch to stay running. I did this at least 8 times. Friend came with Ether. Tried 3 separate times, truck started going dead. So i was about to give up... Tried it 1 last time, it fired up like a champ!

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Ford 6.0L Power Stroke Diesel :: Driving Along Truck Just Stalled When Hit A Bump

The first time it happened, I wasn't monitoring any PIDs as I didn't have my phone with me. Not really sure if I hit a bump or anything, it just stalled. I pulled it off to the side and put it in park and started cranking. Turned over rapidly but wouldn't start. I started freaking out thinking what am I going to do? Shut the truck completely off and waited a couple minutes and then turned the key and it started right up. Drove to my destination and didn't have another issue.

I'm only driving my truck on weekends as I have a company van and I can't park my truck at the condo I'm living at right now. So sometimes it's a few weeks between drives. This has been the story of my truck use since I nought it 3 years ago. In fact I know my turbo is sticking as the most boost it builds is 20-22 psi. I probably have a sticking injector too, as it smokes unburnt fuel until warm.

So the last few weeks when driving, I've noticed that if I hit a big bump, occasionally it dies again. What I've discovered is that it won't start unless I shut the key off entirely. Meaning, if it stalls I put it in neutral as I coast, shut the key off as far as it will go and it will start up. If I just throw it in neutral and try to start, it won't.

Watching my Torque Pro display, I've noticed that it locks up (like normal when I shut the truck off w/o shutting the Torque app off). The display then has read lower voltages than normal for FMP, FLP, FVP (main, logic and vehicle? can't remember ). FMP is normally at 48.5v and the other 2 hover around 13.9v. The last time it stalled, I noticed 9.3v for FLP and FMP was 23.4. I'm not sure if this is what it shut off at or if I panicked and tried starting it w/o shutting the key off entirely. So please don't take those readings as gospel.

I scanned it for codes, but nothing popped up.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 Started Surging At Idle

Just bought a 2006 F250 with 6.0. A week or so ago, it surged once at idle at a light. Sort of felt like someone bumped into your rear. It has gotten more frequent over the last week or so. Now it does it often. It tends to rev up and then back down again over and over. Then it will clear up again. My brother said his 7.3 used to have a similar problem (as did quite a few others apprently) and it was the Cam positioning sensor (CPS). Where is it located?

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Ford 6.0L Power Stroke Diesel :: 2005 - Engine Started Surging - EGR Delete

A few weeks ago I got in my 2005 EX and started for work. As I idled in traffic, the engine started surging (it had never done this before). So I took it right to Ford and dropped it off before it got worse. Of course, they couldnt look at it until Monday (this was a Thursday), so I had to get a rental.

I get the call on Monday that the surging problem was an injector, but covered by my warranty. But, it seems that my EGR cooler was bad, but even more important was my blown head gasket.

WHAT?! My truck did NOT have a blown head gasket when I dropped it off. But thats besides the point. There was much back and forth between Ford and my warranty company, but finally I got them to cover the head gasket.

But, I had to pay for the EGR cooler. So I asked the Ford mechanic if I could supply him with an upgraded cooler, so I wouldn't have this issue in the future. He said no problem. I then told him I was going to buy a Bulletproof and he said no, get a delete kit. He said "I've done a number of these, and its really the best solution.". He even HEAVILY recommended the ADT Delete kit. He even said that since I have a 2005, we can just leave the EGR valve hooked up and I wouldn't have a CEL issue.

Fast forward several days. I picked up my EX last night and... CEL is on. I called and spoke to the mechanic and he told me that I must have an upgraded program, and that my only option is a tuner to turn off the EGR completely. He also told me that I don't need an expensive SCT or Bullydog just for the EGR.

Anyways, with all of the above setting of the stage complete, just wondering what my best option is here... Is there a simple/cheaper tuner I can use to just disable the EGR? Is it worth the money to get a more expensive tuner? For the most part, this is my daily driver and I don't need a performance or towing tune. I wouldn't mind better mileage, though

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Ford 6.0L Power Stroke Diesel :: Truck Started Chugging Like Going To Die And Had No Power

First post since I bought my powerstroke. I was looking for some diagnostics.

On my way to work this morning and the truck started chugging like it was wanting to die and had no power, the pedal was to the floor and I was barely moving. I was able to nurse it to a parking space at work and pulled the codes, using the Torque pro. This was what I pulled:

P0284 - Cylinder #8 contribution/balance
P0299 - Underboost
P0611 - FICM
P0401 - EGR
P0671 - Cylinder 1 glow plug

On the way home I didn't even hit 5 miles and started into the same symptoms. So I decided to call for a tow, because my commute is about 60 miles one way. In waiting for the tow truck I disconnected the batteries and reconnected them thinking that it might "reset" something. I started it up and the same thing occurred, so I tried revving it up, and starting it up and shutting it down on and off for about an hour. Thinking I picked up some bad fuel. Drove it for a short distance and found things were getting better. I was able to make it home and pulled the codes again. It came up with these:

P0284
P0603 - Internal Control Mod.
P0611
P1000

Also on the ride home I had excessive amounts of black smoke from the exhaust and found a couple of large drops of oil on the driveway where i normally park, larger than what I normally see.

So my question would be what is the cause of all of this?

A little about the truck. it is a F250 CCSB with about 139xxx miles on the clock. I bought it from my brother when he had it he had the FICM replaced (with the 58V option) and the Bullet proof EGR installed. I replaced the fuel spring with the blue one shortly after I bought it.

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Ford 6.0L Power Stroke Diesel :: Cooling Fan Coming On When First Started The Truck

My engine cooling fan came on when I first started the truck, was reading of 2k on torque app, ECT was appx 100* with the EOT a little cooler after about 5-10 minutes things went to normal around 600 rpm. It did not happen anymore during the drive, I was seeing about 192* ECT and 198-200 EOT. I let her set for 2 days and took her to town and the fan was at normal RPM's, Is there any problems or is that normal?

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Ford 6.0L Power Stroke Diesel :: Truck Started Shaking More Than Usual

Couple days ago the cab of my truck started shaking some more than usual. Its gotten worse now, however. Happens the worst around 60-80km, light on the throttle just cruising in overdrive, whole cab shakes badly. Chop the throttle and its completely gone, any heavy on the throttle and it's gone as well. Does it loaded and unloaded. Okay at highway speeds but like i said around 70km its bad. I've got my guesses but what really it is?? Truck runs fine otherwise...

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Ford 6.7L Power Stroke Diesel :: Parked On Hill And Truck Started Sliding Down

Today I visited a buddy who lives on a pretty steep hill. I always set my E-brake while in Neutral to make sure it's holding the truck before sliding it into park. So I got out and unloaded a few things and was in his garage. I heard a skidding sound outside, I was about 40 feet away from it when I looked out my truck was skidding down the hill!

I ran out and to the drivers door, opened it and pressed on the brakes with left hand right when it hit the bottom of the hill and it barely stopped from hitting the blue car parked on bottom of the hill. Next time if I stop on this hill I'll make sure it''s nose up hill and make sure I have 4X4 engaged to have all wheels locked up. I know this probably happened because the lack of weight on the rear wheels but this was a pretty crazy scare with only 7800 miles on her!

You can see the skid marks from my rear wheels, my friend lives in the middle of the block.

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Ford 6.0L Power Stroke Diesel :: 2005 Missing / Truck Started Running Rough

So I have been fighting a rough running, missing problem. My truck started running rough one day on the way home. I got it scanned, it showed injector contribution balance 1&2. Made sense to me that it threw those codes. I replaced 1 and 2 with oem replacements. Got that all done, truck still ran like crap. I changed fuel filter with motorcraft ones and drained the water separator. That didn't work. I am getting it scanned again, so i will have codes shortly.

Also, for a while it would run with absolute no problem. It was intermittent like that. Run bad run bad run bad and then one day run flawlessly. I though it was electrical. Checked all the common places for chaffing, saw nothing. Even did the wiggle test while it was running, no change. But it hasn't been intermittent for a while now.

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Ford 6.0L Power Stroke Diesel :: 2003 F250 - Truck Started Blowing Fuse 45

I have an 03 6.0 F250. My truck started blowing fuse #45 and it would kill my gauges (fuel, oil, mph, rpm, temp, trans temp, and odometer) and I was just replacing the fuse and putting off the repair.

However, the most recent time my gauges blew, the fuse did not, and I put in a 20 amp fuse, in hopes that it would not blow so quickly, bad idea. So naturally, I ordered a new shift lever, in hopes that it would fix the gauges and I wouldn't have to deal with it anymore, but I think it was too late and something else needs to be replaced. What I could possibly have blown by having a larger fuse in there?

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Ford 6.0L Power Stroke Diesel :: Rough Running / Truck Started Bucking And Hesitating At 45 MPH

Since our weather has returned to the cold side......my truck has started bucking and hesitating at 45 mph with EOT @ 130 and ECT @ 140. I can gas on it and it will clear up/let off and it would start up again once it gets below 50 mph. Once the deltas reach 150+ it clears up completely. Its never done this until this week. FICM volts are steady @ 48V. What is causing this or what to look for?

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Ford 6.0L Power Stroke Diesel :: 2006 E350 Truck Started To Stall As RPMs Dropped

New here but long time lurker. I have a 2006 e350 with 6.0, bought it from a friend not long ago. The work that has been done to it the last 50,000 miles is as follows.. New hpop, all new injectors, egr delete, sct tuner, stand pipes and dummy plugs. I had it for a week and would get a no start hot once in a while. This issue had become worse and the truck started to stall as the RPMs dropped. Reading here i replaced crank sensor and the stalling stopped but the no start hot continued. I took it to a local diesel repair shop and they did the following..

Use a test ipr (no change), replaced ipr pigtail (was cracked) air test (leak under pass valve cover) replaced stand pipes and dummy plugs on this side. They said no leaks and I was good. Truck worked as its supposed to for 1 day and the no start hot issue reared its head again. Took it back and now they say the hpop is bad. The pump that was put in about 50,000 miles ago was a bostech? do these go out? Sangauge reads good ficm, but seams ipr doesn't climb that quick.

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Ford 6.7L Power Stroke Diesel :: 2015 - Upfitter Switches Powered When Truck Is Remote Started?

2015 KR. want to install a high idle kit controlled by an upfitter. If I remote start the truck with the upfitter left on, will that switch be powered while the truck is remote started, activating my high idle?

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Ford 6.7L Power Stroke Diesel :: 2011 - Check Engine Light Came On And Truck Started Running Rough

Well it finally happened, a couple of weeks ago I was headed to an MX race and my check engine light came on and it started running rough. Long story short a piece of an exhaust valve broke off and went out through the head. Dealer has been great even though I was 300 miles from home and they did get me a rental(small POS SUV). Truck was supposed to be finished this week, but now they are saying the head gasket is on back order and they probably won't have one until the middle of April......... I can't be without my truck that long, but not much I can do. By the way truck is completely stock with just under 20K on it, and I have never had any issues with any of my Ford trucks or Ford diesels, even my old 6.0.

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Ford 6.0L Power Stroke Diesel :: Truck Started Cranking Longer Than Normal To Start After Sitting For More Than 2 Hours

About 7 months ago my truck started cranking longer than normal to start after sitting for more than 2 hours. This went on for about 3 weeks, then it started normally again. (By longer crank time, i timed it between 5-7 seconds on average. Normal is about 2 seconds). Now it has started doing this again about 4 weeks ago. Now I'm thinking HPO slow leak. Yesterday all is good again. What should I be looking for as a starting point to fix this permanently? When it cranks longer, the icp stays at 0, the ipr goes to 77%. Then it just fires off. No slow build of pressure. You can see all my mods and updated parts in my sig. I wonder if one of the new dummy plug o-rings is starting to give up already after only 15k miles. (Batt voltage is at 13.9-14.2, ficm is at 49.5 steady).

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Ford 7.3L Power Stroke (1999-2003) :: White / Blue Smoke When Started Cold And Surging

Recently since the weather has been cold. between 0-30 degrees or so. My 2002 7.3 with 161k on it is smoking a decent amount i think. far more than i ever remember it smoking thats for sure! anyways its a combination of blue and white smoke and it doesnt last long when the truck starts maybe 1 minute and the smoke stops.

But I also notice when i rev the truck maybe around 1200 rpms the engine shakes very bad. so i was thinking maybe a glow plug went bad making the engine seem like its missing. but even when its warm i rev it up to 1200 and i still feel the engine shake slightly. Maybe im just being picky when its warm? I need to test the glow plugs and go from there but i want opinions about that issue. the truck sits for 4 hour periods and every time i start it i have smoke. I will pay attention tomorrow morning if it smokes after being plugged in all night and post my findings.

My other issue and this typically happens when its below 20. sometimes i will go to accelerate after coming to a complete stop and the truck kinda has a very weak rev to it then just takes off like the tps took a break on me. sometimes i have had it jerk the truck when the throttle catches and other times it creeps at first then takes off like a boost of power.

lastly and this little issue happens most noticeable at 35 mph. i feel a surging im thinking this is related to the tps but i put the truck on cruise control and i still feel the surging. maybe this ties into my second issue? bad TC? ive plugged in my scanner and the only thing jumping out at me is the icp hunts about 100 psi or more at idle. i plan on doing a WOT test on the HPOP, ICP and IPR tomorrow and see if maybe this is just a weak hpop causing my issues.

Repairs i have done:

new 8th injector and all new injector seals about 25k miles ago.
new ipr
new icp
have CCV mod done and 4 inch turbo back exhaust
new map sensor
cleaned out the EBP sensor and tube but that was probably 40 or 50k ago now.
gray cps and i cant remember when i put that on.
gutted the EBPV
bellowed up pipes
no tunes the truck is factory as far as that goes.

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Ford 6.7L Power Stroke Diesel :: 2011 - Rough Idle - Surging And Loss Of Power?

I was driving my 2011 the other day home from work and experienced a rough idle. Normally the truck idles pretty smooth. I noticed when I was driving at highway speeds the truck seems to shake a lot. I pulled over and turned the truck off. I did a walk around and could find anything out of the ordinary. I started it back up and no more rough idle. However while i was driving at freeway speeds I could feel a momentary lack of power, then the truck would regain its speed. This would only last a sec or two.

I figured I'd give it a few days.... well now its gotten worse. Its doing the same thing but a noticeable difference in the lack of power. I still have boost pressure and the turbo seems to working fine. Im trying to figure out what it might be. I'll be taking my truck into ford again...

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Ford 6.0L Power Stroke Diesel :: Surging When Leaving Red Light

Just replace the b solenoid in my transmission last night; everything running good now, but for some reason it started doing this weird thing where if I come to a complete stop at a red light, then ease into the throttle, it will start surging,bucking. If I give it a little more gas on the pedal it will smooth out though. It only does it if u ease into the throttle after a complete or near complete stop. What's going on?

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Ford 6.7L Power Stroke Diesel :: Surging When Using Cruise Control

I have a 6.7 diesel extcab longbed 4wd with the 3.31 rearend. I have been experiencing a surge primarily told by the boost gauge when using the cruise control unloaded and either or both going up a steady climb in elevation or headwind. It does not surge if I shift down to 5th. Does not occur pulling a load. Still occurs in manual mode and tow-haul mode. Does not occur if your controlling throttle with your foot. I find that it happens at speed of 65-70. It will boost to about 10 pounds then fall to about 3 and will continue this until maybe a hill or change in direction. It does not occur with a tail wind. I took it to the dealer today and ford had a new flash for the pcm and the tcm. Hoping that this would fix it but I don't believe it did.

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