Ford 6.0L Power Stroke Diesel :: Thumping Sound Coming Through Intake Like Exhaust Valve Is Staying Closed


Jan 1, 2017

I'm looking at maybe trading for a 2004 F350 with a studded and deleted 6.0. It has a "thumping" sound coming through the intake like an exhaust valve is staying closed. My question is, how common is it for the rocker arm retainer or rocker itself to fail? It has 204k miles, and the owner says he was on his way home about 2 weeks ago and it just started doing it.

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Ford 6.0L Power Stroke Diesel :: EGR Valve Control The Amount Of Exhaust Into Air Intake?

I understand that exhaust runs through the EGR. what I don't know is:

Does the EGR valve control the amount of exhaust into the air intake?

If so, does only the amount of exhaust let through the valve go through the EGR?

if so, if the EGR valve is closed then no exhaust will go through the EGR?

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Ford 6.0L Power Stroke Diesel :: 2004 - Intake Thumping Noise That Varies Speed With Idle

I have recently bought a 04 f250 6.0, and it has the intake thumping noise that varies speed with idle... I was told it could be a broken rocker, a bent push rod, or a broken roller... I am not that much experienced with diesels. I've spoken to the dealership, and they don't wanna fix it, they said it wouldnt hurt it to drive it like that, but the noise bothers the hell out of me, and everyone notices it. so i wanna get it fixed. I am hoping its just a rocker. if it is just a rocker how deep am i in? truck has 240xxx miles on it, and runs perfect other than that noise.

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Ford 6.7L Power Stroke Diesel :: Fuel Tank Leaking After Shutoff Valve Closed - Overflow?

I am scheduled to leave on a trip in the morning. I have installed an 85 gallon in bed auxillary fuel tank. I plumbed it in as per the instructions and the same as the last two I had in other trucks. After install I pumped 25 gallons in the aux to see how it worked. Every thing worked right. So yesterday I filled both tanks to the top and left the shutoff between them open.

This morning I noticed a puddle of diesel on the shop floor. Wiped it up and left for the golf course. Got home and found another puddle. I have closed the shut-off valve but it still seems to be leaking. It is not the plumbing I installed. It's hard to tell because I have a protector around the tank but it seems the leak is coming from the top. I just took a short run down the highway and reparked it. I have a can't miss appointment so when I get back I'll see how much has leaked.

Is there some kind of overflow on top the tank? Everything is dry where the aux tank is plumbed in and the air pipe seems to be fine. If the leak stops with the shutoff closed then I'm just gonna head out but if not then I'm gonna take down the shield and see what I can find, but I'd sure rather not.

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Ford 6.7L Power Stroke Diesel :: Thumping Noise From Exhaust - Code For #6 Low Contribution?

I have a code for #6 low contribution and a thumping noise out the exhaust. When I turn number 6 injector off the popping/ thumping goes away. Truck is straight piped and deleted. It started doing this after getting on it hard to get on the high way. Sounds like beating an empty pop bottle on something

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Ford 7.3L Power Stroke (1999-2003) :: Codes For Exhaust Pressure Circuit Valve / Intake Air Heater Control Circuit

I have an emissions test coming up. I have 3 P codes that I'd like to eliminate before then. I don't want to "fix" the issues they are telling me about. Just make the codes go away. I know why they're there I just need to get rid of them.

What I have coming up is:

P0475 Exhaust Pressure Circuit Valve (result of EBPV delete)
P0541 Intake air heater A circuit low (result of aih delete)
P0640 Intake air heater control circuit (also result of aih delete)

What resistors I'll need and where to put them in?

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Ford 6.7L Power Stroke Diesel :: Steam Coming From Exhaust

So for the first time in a while I started my truck when it was cold outside, 33 degrees according to the truck. It didn't do this at initial startup but when i started driving there was what i think steam coming from the exhaust because it dissipated fairly fast. It steamed slightly until i went to pull out of my neighborhood and got on it to get up to speed which was only 45mph. The oil temp was in the 90s at that point but when i got on the pedal the truck just started pouring white steam out of the exhaust.

Over time the truck warmed up and the steam stopped and everything was fine. Even when its warm outside the truck blows something when its not at operating temp but when its warm I can only see it at night when there's headlights behind me. Since I've had the truck the only thing that I've had to replace was the radiator because it was leaking coolant and even after that i still smell burning coolant occasionally and sometimes when i check my tank its low and then sometimes it never changes. Its very inconsistent.

The only other bad thing that's happened to the truck happened after i got my oil changed for the first and last time at NTB. They replaced the filter when they changed the oil but didn't pull the old gasket off when they put the new filter on and long story short i lost about a gallon within 30 minutes because of that and had my truck towed home. My engine light never came on or anything. I fixed the problem, added new oil and that was it. The reason I bring up the radiator, the coolant, and the oil is because i don't know if that could have anything to do with the steam.

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Ford 6.0L Power Stroke Diesel :: Turbo Replaced - Oil Coming Out Of Exhaust?

Had a bad turbo on my 07 F550 with a 6.0. Replaced it today and took her for a ride. Started smoking and oil was spitting out of the weep hole in the muffler. A lot of smoke. The truck was smoking before I replaced the turbo too but I didn't have any oil coming out of the weep hole. I'm hoping it is just oil that had been passed into the exhaust by the bad turbo that is now being burnt off and pushed out by the new turbo. Does this sound plausible?

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Ford 6.0L Power Stroke Diesel :: 2005 - White Smoke Coming From Exhaust

2005 6.0 & noticed on Friday there was white smoke coming from exhaust that started when I'd turn on truck then aster 1st light or stop sign it would be a cloud of white smoke. Once I start to drive it stopped & I didn't see it again that day. I noticed the same thing again on Saturday & Sunday but the smoke was thicker on these days but would stop like the day before.

I had a code come up a month ago which I believe was P404 but read something about EGR valve. So I replaced the EGR valve 3 weeks ago & light never came back.

Today I had a Dr's Appointment and had usual white smoke in morning but once I got to the Dr's appointment the truck sounded like the turbo got louder then usual and started to see cloud of white smoke again. While sitting in parking lot I check to see any codes but nothing came up but the cloud of smoke started.

When I left my appointment, the turbo sounded louder still and noticed white smoke every single time I stopped at a light or stop sign.. Then the coolant level was high with the engine giving me the warning of over heating coolant or something like that.

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Ford 6.0L Power Stroke Diesel :: Low Power Before Boost Kicks In / Idling Rough With Blueish White Smoke Coming Out Of Exhaust

I just looked back and it has been since July 7th that my girl has been sitting in my shop. Well this past weekend I finally got her back together and started. It took a while to build pressure but she finally came to life..

While I am thrilled that she is running again i have low power before the boost kicks in and is idling rough with a blueish- white smoke coming out of the exhaust. Once i kick her a little she will get up and go but I've never had the smoke before.

I'm thinking maybe a bad injector???

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Ford 6.7L Power Stroke Diesel :: 2015 Small Drip Of Coolant Coming From Corner Of Radiator Near Drain Valve

Have a 2015 King Ranch with 72k miles. I noticed today a small drip of coolant coming from the corner of the radiator near the drain valve.

The truck is deleted however before it was deleted I did purchase an extended warranty through Flood Ford. What are the chances they will deny a warranty claim on this because of the dpf and egr delete?

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Ford 6.0L Power Stroke Diesel :: 2004 F250 - White Smoke Coming Out Of Exhaust

Having trouble with 6.0 powerstoke white smoke out exhaust. We have installed egr delete and still have white smoke and water coming out of exhaust not as much as before. Took it back apart to see if we did anything wrong everything look ok. We did a compression test on all cylinders they check out ok.

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Ford 6.0L Power Stroke Diesel :: Excessive Blueish Smoke Coming From Exhaust At Idle Mostly While Warming Up

Lately I have noticed a lot of blueish smoke coming from my exhaust at idle mostly while warming in the morning though it would do it if the truck idled for a few minutes. I took it to the dealer because I have fords ESP but the tech couldn't get the truck to smoke and wasn't getting any codes so he sent it back with a clean bill of health. After getting it back I noticed it smoking again so I picked up the egr valve kit pulled the valve and cleaned it as best I could and replaced the seals, that was last night. This morning it was blowing more smoke than it has before and has continued all day whether cold or warm. I just changed the oil last week and it's still full so it isn't burning any. Head gaskets were done along with studs last month, egr is obviously intact, cat is gone. I'm really at a loss for this, It's an 07 f350 scsb 6.0...

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Ford 6.0L Power Stroke Diesel :: Loud Idle Knock / White Smoke Coming Out Of The Exhaust

I noticed a rough idle after driving an hour with a 6000 lb trailer and stopped at an offramp. Had no performance issues to that point in an hour drive. Then I noticed a good amount of white smoke coming out of the exhaust. The idle felt just like when I had a contribution/balance code on #5 a year ago, and a new injector fixed that. Before long (10-20 minutes later) the idle got real loud, like a big knock/loud tick every revolution.

I had a bunch of stored codes, so I reset them and later found a P0281 - Cylinder 7 contribution/Balance and P0404 - EGR control circuit range/performance were the 2 that came back. I drove it 2 more hours to get home. It ran well under load, but coasting or stopped gave the loud knock, and stopped and idling was a rough, inconsistent idle. It even stalled on me 3 times when braking for a red light (auto trans). There was a lot of white smoke all the time, plus a little dark smoke on acceleration.

What would you recommend for troubleshooting steps? I could put a new injector in #7 and clean the EGR valve, but want to have a good idea that will fix it first. Is there a good chance I have a messed up piston in #7 now?

Codes I cleared:

P0148 Fuel delivery error
P0234 turbo overboost (i know i need to pull and clean the turbo anyway, unrelated to today's issue)
P0281 Cylinder 7 contribution/Balance
P0404 EGR control circuit range/performance
P0670 Glow plug (I had the module unplugged a while ago)
P0683 Glow plug (I had the module unplugged a while ago)

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Ford 6.0L Power Stroke Diesel :: Decent Amount Of White Smoke Started Coming Out Of The Exhaust

2007 F550 with the 6.0. About 2 months ago I replaced the EGR cooler with a Bulletproof cooler. Truck ran well for a few weeks. Then I started getting the "turbo fart". I stopped using the truck until I had an issue with another truck. I was stuck so I sent the 07 out without cleaning the turbo. This morning a decent amount of white smoke started coming out of the exhaust. The smoke would sometimes get a bit gray. Going up hill it didn't have much power at all.

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Ford 6.7L Power Stroke Diesel :: 2012 - Exhaust Smell Coming From Truck - White Smoke

Today I drove to dinner in my 2012 6.7 with no problems then on the way home my brother said he noticed my truck was white smoking quite a bit and he said there was a very strong exhaust smell coming from my truck ( he was in his car behind me) I ran a diagnostic test and what came up was code P0401 (I believe that's right). Need to figure out what is going on with my truck before I take it to the mechanics and get charged up. The truck still has DPFs in it just has a DPF back exhaust and has a AFE cold air intake running on a stock tune. However I do have the DPF deletes and EGR delete sitting in my garage just haven't gotten them on the truck yet.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 F350 - Whoosh Sound Coming From Exhaust When Warming Up

I hear a whoosh whoosh whoosh sound coming from the exhaust when its warming up in the morning. What is happening?

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Ford 6.7L Power Stroke Diesel :: 2016 - Clunk Sound Happens When Go From Drive To Reverse Or Using Exhaust Brake When Towing?

What is the source of the sound? Listen for the clunk b/w 3 and 4 seconds. I just dropped off my 2016 Super Duty 6.7 CC LB 4x2 at the dealership. I'm afraid that they will say the sound is a characteristic but I never had the sound on my 2011 Super Duty 6.7 CC LB 4x4. This sound happens when I go from drive to reverse or when using the exhaust brake when towing. The sound does not exist when the transmission is cold only when it is fully hot. It will also make this noise when climbing a really steep hill in first gear with fiver and the torque converter needs to slip a little.

As far as I can tell all of the u joints are tight and the axial support is tight I only have 2000 miles on my truck.

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Ford 6.0L Power Stroke Diesel :: How To Command IPR Closed With IDS

I am trying to air test a truck but I can't figure out how to use IDS to close the IPR. How to do it?

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Ford 6.0L Power Stroke Diesel :: Constant White Smoke When Warmed Up And Applying Throttle / Smells Like Coolant Coming Out Of Exhaust

Newbie hear to the 6.0L's. But I'm learning an awful lot really quick from all of you here. I've read lots of tech stuff on these EGR Coolers, oil coolers, FICM tests. This is what I got happening right now.

2004 F-250 6.0L. Today was 45 degrees in Reno. 5400 ft elevation. Tried to start it without block heater. Would not even crank. It tried to crank but sounded like it locked up on first crank. Tried again, nothing. Same. Tried yet again and finally got to getting the engine to crank, but wouldn't start after about 5 seconds of cranking. Waited a little while not wanting to burn out my FICM, then tried again. Same as previous, would crank but not turnover. Checked batteries. Both were over 12.3 V cold, motor not running. This next time, turned key on and let it sit in ON position for about a minute. Then cranked and it took about 5 seconds and then the motor finally cranked over. Lots of black smoke as usual for a cold start like this. Battery volts after cranking over and running were now both over 13.6 V.

Keep in mind the truck has started better than this before in 15 degree weather just about a month ago.

After it started I noticed what appeared to be oil/coolant residue directly underneath trucks transmission area. It was not tranny, but in that area. I got under the truck and can see this fluid coming from EGR Cooler area.

Now for the smoke. Just stared smoking on start up. White smoke. Then it would disappear as engine warmed up. Now its constant white smoke when warmed up and applying the throttle. Smells like coolant coming out of exhaust. Not diesel.

I parked truck facing downwards on my driveway. Then I checked EGR Valve. When I pulled it it was WET. Not dry. Peeked in EGR Valve hole, didn't see coolant. Just wetness. I did change gasket and rings on it the day before as well.

As for FICM, it reads 47.9 Volts on key turn, 48.1 on cranking and 47.8 running. FICM good by all standard 6.0L literature. Degas bottle passed pressure test holding near 15 PSI for 20 minutes! No oil in degas bottle that I can see.

Truck is stock. Is my egr cooler and oil cooler shot? Would a bad egr cooler or oil cooler cause this awful cold start? When I plug in the block heater, it starts NO PROBLEM, but still white smoke. Also, NO loss of power at any time.

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Ford 6.7L Power Stroke Diesel :: CEL Code P02E1 - Diesel Intake Air Flow Control Performance

My truck threw a CEL after the first start today. The CTS reports it twice. I noticed it about two minutes after start.

P02E1 - Diesel Intake Air Flow Control Performance

The air box gauge is green and it doesn't reset when I push it so that appears to be fine.

The one thing I can easily notice is the sound of the turbo. Typically when I stop and park, the turbo spools up, then down, then spools again and gives a sigh of relief and it's then silent. It's not doing that currently.

Now, I can hear it constantly when parked and it spools down after I turn off the engine, even two minutes later. That is not normal for my truck when I wait for the above to finish its routine. When I start the truck, the turbo immediately spools to where I can hear it which is also not normal, as if it's building 0.5 psi. I realize that's funny to say on a turbo diesel but I know the sounds of my truck. The EGT's are fine, EOT, ECT, TFT are fine and I can build boost when driving without issue. I took the drive to work easy this morning so the highest I noticed was 10 psi.

I restarted the truck after a 20 minute drive to the office and it didn't clear the CEL. The CTS squawked four times when it woke up the second time but it didn't show me which PID it was upset about.

I'm thinking this has nothing to do with the CAI and this is something downstream of there. EGR related? I haven't opened the air box yet, at work and in dress clothes so that'll need to wait. My past four or five regenerations all started between 1.94 and 1.97 soot gpl. That is also not normal and is something I have been keeping my eyes on. Currently the DPF is at 2.10 so it has made it further. Normal behavior (post emissions flash) is above 2.54 soot gpl for an AR.

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