Ford 6.0L Power Stroke Diesel :: Symptoms Of Bad Fuel Regulator?


Mar 7, 2015

What are the symtoms of a bad fuel regulator?

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Ford 6.0L Power Stroke Diesel :: Fuel Pressure Regulator Leak

I have a leak in the fuel pressure regulator housing. Seems like a common problem. I ordered the new kit from FICMrepair.

While I wait for the new kit to arrive, is there any risk other than loosing a few mm of diesel fuel driving the van? Will the leak damage injectors?

It's not gushing out. I have smelled diesel fuel for the past 3 months and could not locate it until last weekend.

The kit is coming next week and I like driving the diesel van over my under powered 6 cylinder E150.

I want to clean out the EGR while I have everything apart. I have heard that some people just disconnect it. There is a write up about in the tech folder and it went way over my head.

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Ford 6.0L Power Stroke Diesel :: Fuel Pressure Regulator Leak / Track Bar Bushing Coming Apart?

After fixing my fuel pressure regulator leak, I found the fuel soaked track bar bushing coming apart.

The whole thing is available, but do the bushings are available? I've seen some poly kits for the '04 and older but nothing for the newer trucks. It's not a budget breaker either way, but it seem silly to throw away the giant bar because the bushing is shot.

If these will fit? 99-04 F250 Track Bar Bushings Red....

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Ford 6.0L Power Stroke Diesel :: 2003 F350 - Fuel Leak From Blue Spring Regulator

I have a 2003 F350 6.0 Lariat Crew Cab long bed. I have had a fuel leak issues for about 2 weeks now. The first fuel leak issue was from the blue spring regulator. I was going to change the part this friday. Well i just drove to get food and back to the house was only gone for 15 to 20 minutes amd never cut the truck off. So i got back home and parked the truck and i cut it off and got out and all of a sudden i here this noise like you hear when a tire has a hole in it and its leaking air out then all of a sudden I hear fuel just pouring out and smoke coming out of the hood. Its night time here where i live so i cant get up under the truck to see exactly what is going on. But I did check to see if it was the regulator housing and it didn't look like any of the fuel lines was leaking that i could see.

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Ford 6.7L Power Stroke Diesel :: Whining Sound / Low Fuel Pressure And Reduced Power Warning - Fuel Pump Just Died

So, I just had the fuel pump replaced on my '15 6.7 a month ago and it just died again. (next day edit: it didn't actually die, it showed all the same symptoms)

Same symptoms: whining sound, low fuel pressure warning, reduced power warning.

This time I'm 50 miles from home so I pulled off the road before it shut off. Interesting, I was in a hilly area and my low fuel warning came on too. We are waiting for a tow. I was considering trying to push on but don't want to get stuck in a dangerous spot on the highway. We're in a church parking lot.

So, last time this happened I was on flat road with about a half tank of fuel on a lunch break. I ran a mile after the warnings came on to feel out the issue and to see what would happen. I happened to be only about a mile away from my dealer so I drove that way. I got reduced power warning and then it cut power on me (limp mode). I made it to about 100 yards away before it cut off.

This time, I was in a hilly area at night on a windy two lane road with no shoulders in the woods. I was miles from civilization and was showing below a quarter tank of fuel. ~100 miles to EMPTY. I got the low fuel pressure warning first and then the reduced power mode before the whining noise started. I was climbing a hill on a curve at the time. I drove a quarter mile and then pulled off the road into a parking lot so I wouldn't be stuck on the shoulder. It didn't actually go into limp mode.

I let it sit a few minutes, talked it over with the wife and decided to call for a tow. After talking to the tow truck driver who said he would be an hour because he had to go find a bigger truck, I decided to see what I could do while I wait. I fired it back up and the fuel level dropped to below 1/8 and I was now showing 33 miles to EMPTY. I was parked on a hill with the back end up. I had backed the truck into a space to make it easier for the tow truck driver. I let it run a minute, checked for leaks and it seemed to run fine with no studdering or additional warning lights.

CEL was on but no new warnings. I put in my code reader and pulled the P0087. Just one code. I revved it a bit to see if there were any issues. It seemed fine so I decided to try my luck. I started driving towards home with the intention to stop at the first diesel station to fill up. Truck ran fine. After two minutes of driving gently, heart racing, my fuel level came back up and it now read 88 miles to EMPTY. I drove 11 miles to the nearest station and filled up. No issues. I shut it down. I fired it back up. Still no issues so with a full tank, I drove home the remaining 30 miles without issue.

Planning to take it in to the dealer Monday to get it checked. Could this be from an air pocked due to low fuel level and hilly terrain? Is my new pump dying already? Is there something else going on inside the tank or elsewhere?

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Ford 6.7L Power Stroke Diesel :: Aux Fuel Gauge And Fuel Pump Both Quit

I have my aux fuel tank pump hooked to upfitter 3. It has worked perfectly until this week. I started to transfer fuel and the aux fuel gauge and fuel pump both quit. The led on upfitter switch 3 still illuminates, but no fuel pump. I found fuse 9 on passengers kick panel is for upfitter 3. The fuse was good. Is there another fuse somewhere for the circuit I've missed? I can trouble shoot the wiring if necessary, but it's tough to do all behind the left side underbed box and not easy to get to. I've missed something simple before I go further????

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Ford 6.0L Power Stroke Diesel :: How Much Fuel Left In The Tank When Low Fuel Light Comes On

I have a 2006 F250 c/c LB and I am curious, how much fuel is left in the tank when the low fuel light comes on?

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Ford 6.0L Power Stroke Diesel :: 2004 F350 - Low Fuel And Water In Fuel Lights Came On

For the last four months my 04 F350 has been having the same problem every now and then. Cruising down the highway at a decent speed and the fuel pedal/fuel shuts off. Only lasts seconds then re-engages. Two lights come on. Low fuel and water in fuel. I changed the internal fuel pump last week and it did it again tonight. The truck runs great otherwise except for an occasional death shake while stopped at a light. No codes came up and FICM is at 54.

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Ford 6.0L Power Stroke Diesel :: Water In Fuel Light On After Changing Fuel Filter?

Changed fuel filters today. Now my water in fuel light is coming on. But the truck is not running any different no sputtering or anything. ????? Could this be human error

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Ford 6.0L Power Stroke Diesel :: Slow Fuel Drip Off The Housing For Fuel Filter On The Engine

I have a very slow fuel drip off the housing for the fuel filter on the engine. Can't see where it's coming from. It started sometime after I changed the filter a couple of months ago.

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Ford 6.7L Power Stroke Diesel :: 2011 F250 - Fuel Gauge Inoperative After Put Gas In Diesel

Purchased 2011 3 weeks ago. Due to not paying attention, put gas in diesel. Had tank dropped and drained but after reassembly, fuel gauge inop. When turn ignition switch on, get normal sweep of all dash gauges but fuel gauge does not read. 2nd tech says sender okay, must be gauge. Dealer ssays if it sweeps, it isn't the gauge. 011 F250 6.7L.....

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Ford 6.7L Power Stroke Diesel :: Plastic Pull Handle Hanging On Bottom Of Diesel Fuel Tank

What it is or why there is a three inch pull handle hanging down on the bottom of the Diesel Tank on my niece new 2012 F350??? It is sitting hanging there begging to be snagged and ripped off the bottom of the tank!!!!! I'm at least going to Gorilla Tape it up to the bottom of the Tank.

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Ford 6.0L Power Stroke Diesel :: Died - Low Fuel Pressure - Blew White Smoke - Diesel Smell?

no change, changed stand pipe and dummy plug on driver side, no change and guess what? Now I am stuck on the side of the road waiting to give my last $100 to a tow truck! Engine is hydrolocked, fuel pressure is low, starts off at around 20 and works up to 54 with key on engine off, and that is as much as I know from the side of the road with out my AE. Blew white smoke also. Smelled of unburnt diesel. I think it's linked to my rough running issue. Maybe a bad injector? But every time I did the click test they all passed. Idk, I'm gonna remove the glow plugs and see which hole is loaded and with what. . .

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Ford - E150 :: 1995 - Acting Like Running Out Of Fuel - Fuel Pressure Regulator?

Today, my 1995 E150 suddenly started acting like it was running out of fuel Lucky for me, this happened close to both a parts store and my usual mechanic's shop. Unluckily for me, it happened on Saturday, and my shop can't get to it until Thursday. So here I am, hoping to do a fix in the meantime.

At first, it seemed that it must have been the fuel pump, because I couldn't hear it come on when I turned on the ignition. Then, a guy who said he was a mechanic told me he could hear the pump cycling, and that my problem was the fuel pressure regulator. So he managed to start the vehicle after a few tries, then it crapped out again. He did this twice. Then he went away.

I called every parts store in town, and none of them had a fuel pressure regulator for my vehicle, and the earliest any of them could get one was Monday. But I knew I was due for a fuel filter, and I'd changed filters on this vehicle before, so I got one of those and put it in. To my delight, the van started right up and idled beautifully. In fact, it ran beautifully for about 15 minutes, until I came to a slight rise, then it crapped out again. It still started up and idled smoothly, and even revved up smoothly, until it reached a high idle speed, at which point it crapped out. I did manage to limp into the parking lot of my shop - which, again, can't get to it until Thursday.

So my question is: does this sound like a fuel pressure regulator to you? If so, is that a job which somebody with a reasonable mechanical aptitude (i.e., at least good enough to change the fuel filter) should be able to feel safe doing? If the answer to those two is "yes" (or even if it's "no")....

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Ford Ranger / B-Series :: 1990 - Broken Fuel Line At Fuel Pressure Regulator?

I have a 1990 Ranger with a 4.0L that I just changer the intake gasket on. I broke the fuel line at the Fuel Pressure Regulator. Cant seem to find one anywhere. It is a nylon inside/rubber outside with a cloth mesh and quick connect fitting line. Where to get one? Can I hose clamp it the FPR by cutting off the connector that broke?

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Ford 6.0L Power Stroke Diesel :: Low Fuel Light Had Come On / No Power / Lots Of Smoke

So this morning, I stopped for fuel. My low fuel light had come on yesterday, so I planned on filling it up this morning. Swung through the local Safeway (my usual fill-up haunt) and threw 25 gallons of diesel into my Excursion. Truck started up right away, like always, pulled around in the parking lot, pulled into traffic, then got stopped at a red light. I noticed a slight unevenness in the idle for a couple of seconds, then the light turned green. Pulled out, truck accelerated a bit more labored than usual, and in my passenger's mirror, I looked back and saw some light greyish blue smoke.

The smoke progressively got heavier, power diminished, and I was no longer able to maintain speed with traffic. I pulled off onto a side road, shut the truck down, and scanned for pending codes. Nothing. So I hoped that it was just a gremlin, started the truck again, got tons of the same smoke, really rough, super clattery idle, and the engine wouldn't even accelerate in park. No hint of boost, nothing. So I turned the truck off, called a tow truck, and had her flat bed hauled home.

Background on the truck, roughly 150K miles, changed the fuel filters not too long ago (less than 7K on them), recent-ish oil change, but I was planning one for later this month. Truck is all but stock, only an aftermarket cold side intercooler tube. I recently replaced my EGR valve, less than a year ago, because it was stuck partially open, replaced it and the truck ran great after that.

I've been seeing some scary writeups for similar things, stuff involving cracked pistons, bad rings, engine teardowns, new engines required, things like that. For me, it just seems like a ridiculously convenient coincidence that the problem would happen immediately after refueling the truck. At this point, I'm planning on replacing both fuel filters and doing an oil change as preventive maintenance and as the easiest possible fix, but what else should I be looking at? Some posts suggest FICM, some suggest ICP sensor, some are saying my injectors may be shot.

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Ford 6.0L Power Stroke Diesel :: 2006 - Loosing Power Like Getting No Fuel And Died?

I have a 2006 F250 with a 6 liter diesel I got about a hundred sixty thousand miles on it I've had it bullet-proofed haven't had too many problems with it I thought the fuel pump went out yesterday so I replaced it drove fine for a few hours then it started losing power and like it wasn't getting fuel and died I got it home took a test light and check for power at the fuel pump I don't have any positive or negative power ran a hot wire and a ground straight from the battery and hooked it up to the pump and it worked but when I plug the factory wiring back into it and turn the key on I don't have any power I checked the fuses they're fine...

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Ford 6.7L Power Stroke Diesel :: 2015 - Low Fuel Pressure - Reduced Power?

1st diesel was a 1997 F350 dually (White Lightning). Upgraded last year to a 2015 F350 (The Rocket Sled)- the kids named it hahaha. Had to take the 6.7 (9200 miles) into the shop... Last Sunday I took the truck out and about 5 minutes from home I got the low fuel pressure warning. Pulled over and tried to purge air out of fuel system- the low pressure pump was making a terrible racket. Turned around and limped home- reduced power came on soon after. Parked it until I could get to the dealership on Tues. Long story short- dropped it off at the dealer (low pressure pump still making noise/ no low fuel waning, just CEL light).

Called to check status today- dealer can't seem to duplicate problem. Service advisor said if mechanic can't find anything wrong, service manager was going to take it out and try to duplicate. The is the 2nd time I've got the low fuel pressure warming. The first time (around 4000mi. ) was in winter- I changed out fuel filters and it went away. I was towing the 5th wheel. Just had to vent-I have to get this figured out. I wouldn't thing the filter could get clogged within 5k miles. Have a camping trip scheduled next week!!

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Ford 6.0L Power Stroke Diesel :: Lost Power Now Won't Start - Bad Fuel?

This is a new truck to me 03 Excursion, the owner has done a lot, gave me receipts for a lot of work and cosmetically it just seems taken care of. About a year ago hpop, ficm, oem egr and 3 injectors. He wasn't happy with that mechanic and still having problems so went to a different (supposedly better) shop. This time turbo cleaned, all 8 injectors and passenger head was redone and put back on with oem bolts. Apparently it was found that a nut was dropped down valve cover by the first shop! Somewhere along the way the ICP and GP module has been replaced.

I've only driven it a couple times and seems great until last night. It was loosing power and in about 10 seconds died and wouldn't start back up. Pops but doesn't stay running. WIF dash light on and no CEL codes. Not sure where to start/what to do. I've paid for most of it and was planning to pay the rest and transfer title but I'm not comfortable doing that till I'm confident it's good to go.

I drained the separator and seemed to gush out like it should and don't think I saw water. I'm planning to take the sensor off the filter there, inspect and clean it but I don't imagine that's the problem. I do see oil coming on the back of the engine and front of tranny on the drivers side... maybe ICP is all oily and failed? I don't know much about these, just been trying to read. What should I do as some first steps? Do I need some sort of scanner? It seems like it's starving for fuel. It was about 1/4 of fuel when I bought it and filled it up the night I took it home and have put about 80 miles on it since. Is it possible it's got bad fuel or water?

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Ford 6.0L Power Stroke Diesel :: 2004 - No Power To Fuel Pump

So I'm stumped I have an 04 6 liter and I have no power to my fuel pump. My fuse under my Dash is good which is a 20 amp fuse which is number 40. My inertia switch is not tripped and I have power to it however my fuel pump does not have power what else could it be? Is there a relay somewhere else?

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Ford 6.7L Power Stroke Diesel :: Low Fuel / Power Message Then Check Engine Light On

My low fuel light came on tonight. I drove about 2 miles, stopped and shut the truck off. When I restarted it and began to drive off to the fuel station a notice came on that isaid power reduced then a check engine light came on. I was about a mile or less from the fuel station so I filled up. I cycled the key but the engine light is still on. No low power message tho. The power is fine.

I came home and drained the water drain on the filter, didn't see any water but hoped it would solve the problem. I cycled the key a few times and started the truck but the light is still on. My truck is a 2013 f350 6.7 and has 211500 ish miles on it. I bought it a month ago with 18500 miles and haven't had any issue until tonight. My only thought is maybe the fuel filters need changed. I don't know if or when the previous owner changed them.

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